A slotting apparatus for coil housings

Abstract

This utility model relates to the field of electromagnetic coil housing slot processing technology, and provides a slot processing device for coil housings, including a placement component. A coil housing is placed on top of the placement component, and a processing component is placed on one side of the coil housing. The placement component includes a support base, a worktable is placed on top of the support base, a rotating mechanism is placed on top of the worktable, and a limiting seat is placed on top of the rotating mechanism. The coil housing is positioned in the middle of the limiting seat. The coil housing includes a housing body. The processing component includes a drive motor, and the output end of the drive motor is connected to a processing head. Through the coordinated design of the rotating mechanism and the limiting seat, automated and continuous adjustment of the workpiece position is achieved. This process eliminates the need for manual readjustment, significantly shortens the processing cycle of a single workpiece, reduces manual intervention, lowers labor costs, and significantly improves overall production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of slot processing technology for electromagnetic coil housings, and more specifically, it relates to a slot processing device for coil housings. Background Technology

[0002] The outer casing of the electromagnetic coil is a key structural component that encloses and protects the core components of the electromagnetic coil. The outer casing of the electromagnetic coil is usually provided with a U-shaped slot. The U-shaped slot can meet the needs of the coil lead wire. The enameled wire or terminal of the winding can be orderly led to the external circuit through the U-shaped slot, avoiding insulation failure due to friction when the lead wire passes directly out of the casing.

[0003] Currently, in order to further standardize the lead-out sequence of the coil, a smaller slot needs to be opened on the basis of the U-shaped slot of the electromagnetic coil shell for adaptation. The existing small slot is opened by manually adjusting the position of the workpiece to meet the slotting requirements.

[0004] However, there is more than one set of small slots in the U-shaped groove. After one set is processed, the workpiece needs to be removed manually and its position adjusted to meet the processing requirements. In this process, the adjustment of a single piece takes a long time and the processing efficiency is low. A slot processing device for coil shell is proposed to improve the existing problems. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a slot processing device for coil housing.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A slot processing apparatus for a coil housing includes a placement assembly, on which the coil housing is disposed above, and a processing assembly is disposed on one side of the coil housing.

[0007] The placement assembly includes a support base, a worktable is provided on the top of the support base, a rotating mechanism is provided on the top of the worktable, a limiting seat is provided on the top of the rotating mechanism, and the coil housing is located in the middle of the limiting seat.

[0008] The coil housing includes a housing body, a U-shaped groove is provided through one side of the housing body, a first groove opening is provided inside the U-shaped groove, and a second groove opening is provided on one side of the first groove opening.

[0009] The processing component includes a drive motor, and the output end of the drive motor is connected to a processing head.

[0010] The present invention is further configured such that: the rotating mechanism includes a support frame, the top of the support frame is provided with a mounting plate, and the mounting plate is connected to the support frame.

[0011] The present invention is further configured such that: a rotating plate is provided above the mounting plate, the rotating plate is rotatably connected to the mounting plate, and a rotating motor is provided below the rotating plate, the output end of the rotating motor being connected to the rotating plate.

[0012] The present invention is further configured such that: the processing component also includes two sets of symmetrically arranged first guide rails, and a sliding plate is slidably connected above the first guide rails.

[0013] The present invention is further configured such that: a transfer cylinder is provided on one side of the sliding plate, the output end of the transfer cylinder is connected to a fixing block, and the top of the fixing block is connected to the sliding plate.

[0014] The present invention is further configured such that: a mounting bracket is provided on the top of the sliding plate, two sets of second guide rails are symmetrically arranged inside the mounting bracket, a mounting seat is slidably connected at the middle position of the two sets of second guide rails, and the drive motor is located on one side of the mounting seat.

[0015] The present invention is further configured such that: a telescopic cylinder is provided on the top of the mounting bracket, and the output end of the telescopic cylinder is connected to the mounting base.

[0016] In summary, this application includes at least one of the following beneficial technical effects: Through the coordinated design of the rotating mechanism and the limiting seat, the workpiece position is automatically and continuously adjusted. This process eliminates the need for manual readjustment, significantly shortens the processing cycle of a single workpiece, reduces manual intervention, lowers manual operation costs, and can significantly improve overall production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a slot processing device for coil housing according to the present invention.

[0018] Figure 2 for Figure 1 Isometric side view.

[0019] Figure 3 for Figure 1 A magnified structural diagram of area A in the middle.

[0020] Figure 4 for Figure 2 A magnified structural diagram of area B in the middle.

[0021] Figure 5 This is a schematic diagram of the structure of the coil housing in this utility model.

[0022] Explanation of reference numerals in the attached drawings: 1. Placement component; 11. Support base; 12. Worktable; 13. Rotating mechanism; 131. Support frame; 132. Mounting plate; 133. Rotating plate; 134. Rotary motor; 14. Limiting seat; 2. Coil outer shell; 21. Outer shell body; 22. First slot portion; 23. Second slot portion; 3. Machining components; 31. First guide rail; 32. Sliding plate; 33. Mounting bracket; 34. Transfer cylinder; 35. Second guide rail; 36. Mounting base; 37. Drive motor; 38. Machining head; 39. Telescopic cylinder. Detailed Implementation

[0023] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0025] Please see Figures 1-5 The present invention provides the following technical solution: Example 1, see Figure 1 A slot processing device for a coil housing includes a placement component 1, a coil housing 2 disposed above the placement component 1, and a processing component 3 disposed on one side of the coil housing 2.

[0026] The coil housing 2 can be placed by the placement component 1 to reduce the shaking of the coil housing 2 during processing. The coil housing 2 can be processed by the processing component 3 to meet the requirements of the slot processing of the coil housing 2.

[0027] In the actual processing, it is necessary to perform slot machining on the specific structure of the coil housing 2. The specific structure of the coil housing 2 is as follows: See Figure 5 The coil housing 2 includes a housing body 21, a U-shaped groove is provided through one side of the housing body 21, a first groove opening 22 is provided inside the U-shaped groove, and a second groove opening 23 is provided on one side of the first groove opening 22.

[0028] During the processing, a first slot 22 and a second slot 23 need to be machined in the U-shaped groove. Both the first slot 22 and the second slot 23 are set as arc-shaped grooves. The requirement for the lead-out coil is met by setting the arc-shaped first slot 22 and the second slot 23.

[0029] The coil housing 2 needs to be limited before processing, which is achieved by setting the placement component 1 to limit it.

[0030] The specific structure of component 1 is as follows: See Figures 2-4 The placement component 1 includes a support base 11, a worktable 12 is provided on the top of the support base 11, a rotating mechanism 13 is provided on the top of the worktable 12, a limiting seat 14 is provided on the top of the rotating mechanism 13, and the coil housing 2 is located in the middle of the limiting seat 14.

[0031] The worktable 12 is used to provide stable support, the rotating mechanism 13 is used to assist in adjusting the position of the coil housing 2, the limiting seat 14 is used to limit the coil housing 2, and the housing body 21 is located in the middle position of the limiting seat 14.

[0032] Two sets of locking bolts are symmetrically arranged on the limiting seat 14. The outer shell body 21 is placed in the middle position of the limiting seat 14, and then the two sets of locking bolts are tightened respectively to achieve the purpose of limiting and fixing the outer shell body 21, thereby reducing the shaking of the outer shell body 21 during processing.

[0033] The outer shell 21 can be fixed by the limiting seat 14. However, the outer shell 21 needs to be machined with the first groove 22 and the second groove 23. Therefore, the outer shell 21 needs to be adjusted in position during the machining process. In order to solve the problem of adjusting the position of the outer shell 21, the structure of the rotating mechanism 13 is further designed so that the rotating mechanism 13 meets the position adjustment requirements.

[0034] The specific structure of the rotating mechanism 13 is as follows: See Figures 2-4 The rotating mechanism 13 includes a support frame 131, and a mounting plate 132 is provided on the top of the support frame 131. The mounting plate 132 is connected to the support frame 131.

[0035] See Figures 2-4 A rotating plate 133 is provided above the mounting plate 132 and is rotatably connected to the mounting plate 132. A rotating motor 134 is provided below the rotating plate 133 and is connected to the output end of the rotating motor 134.

[0036] The mounting plate 132 and the rotating plate 133 are connected by bearings. The rotating plate 133 can rotate along the mounting plate 132. The rotation of the rotating plate 133 can drive the rotation of the limiting seat 14, and the outer shell 21 can rotate with the limiting seat 14. The outer shell 21 can adjust its position during rotation. After processing one set of slots, another set of slots can be processed. At the same time, the rotating plate 133 can rotate 360° under the drive of the rotating motor 134 to meet the needs of multi-position rotation adjustment during processing.

[0037] In addition, during the actual position adjustment process, in order to better stabilize the rotary motor 134, a connecting plate is provided at the bottom of the mounting plate 132. The two ends of the connecting plate are fixedly connected to the mounting plate 132 respectively. The output end of the rotary motor 134 passes through the mounting plate 132 and is connected to the rotary plate 133. Since the output end of the rotary motor 134 is connected to the rotary plate 133, starting the rotary motor 134 can drive the rotary plate 133 to rotate along the mounting plate 132.

[0038] Through the coordinated design of the rotating mechanism 13 and the limiting seat 14, the workpiece position adjustment is automated and continuous. After the limiting seat 14 is fixed to the outer shell 21 by two sets of locking bolts, there is no need for repeated manual disassembly. The rotating motor 134 can drive the rotating plate 133 to rotate 360°, thereby driving the limiting seat 14 and the outer shell 21 to rotate synchronously. This quickly adjusts the next set of slots to be processed to the processing position. This process eliminates the need for manual adjustment, greatly shortens the processing cycle of a single workpiece, reduces manual intervention, lowers manual operation costs, and significantly improves overall production efficiency.

[0039] After adjusting the position of the outer shell 21, a corresponding processing component 3 needs to be set up to process it. The specific structure of the processing component 3 is as follows: See Figures 2-4 The processing component 3 includes a drive motor 37, and the output end of the drive motor 37 is connected to a processing head 38.

[0040] See Figures 2-4 The processing component 3 also includes two sets of symmetrically arranged first guide rails 31, with a sliding plate 32 slidably connected above the first guide rails 31.

[0041] See Figures 2-4 A transfer cylinder 34 is provided on one side of the sliding plate 32. The output end of the transfer cylinder 34 is connected to a fixing block, and the top of the fixing block is connected to the sliding plate 32.

[0042] See Figures 2-4The top of the sliding plate 32 is provided with a mounting bracket 33. Two sets of second guide rails 35 are symmetrically arranged inside the mounting bracket 33. A mounting base 36 is slidably connected to the middle position of the two sets of second guide rails 35. The drive motor 37 is located on one side of the mounting base 36.

[0043] See Figures 2-4 The top of the mounting bracket 33 is equipped with a telescopic cylinder 39, and the output end of the telescopic cylinder 39 is connected to the mounting base 36.

[0044] In practical applications, since the output end of the transfer cylinder 34 is connected to the sliding plate 32 through a fixed block, when the transfer cylinder 34 is activated, the sliding plate 32 can move horizontally along the first guide rail 31 under the drive of the transfer cylinder 34. Under the drive of the sliding plate 32, the mounting bracket 33, the second guide rail 35, the mounting base 36, the drive motor 37, the processing head 38, and the telescopic cylinder 39 move together, that is, the telescopic cylinder 39 can adjust its position in the horizontal direction.

[0045] Furthermore, since the output end of the telescopic cylinder 39 is connected to the mounting base 36, when the telescopic cylinder 39 is activated, the mounting base 36 can move vertically along the two sets of second guide rails 35 under the drive of the telescopic cylinder 39. The drive motor 37 is installed on one side of the mounting base 36, and the output end of the drive motor 37 passes through the mounting base 36 and is connected to the processing head 38. When the mounting base 36 moves vertically, the drive motor 37 and the processing head 38 follow the mounting base 36 to move vertically.

[0046] By setting up the transfer cylinder 34 and the telescopic cylinder 39, the processing head 38 can move horizontally and vertically. That is, the direction of the processing head 38 can be adjusted as needed. At the same time, starting the drive motor 37 can drive the processing head 38 to process the coil shell 2, thereby realizing the processing of the coil shell 2.

[0047] Specifically, first, the outer shell 21 is placed in the middle position of the limiting seat 14, then the two sets of locking bolts are activated to lock it. Next, the transfer cylinder 34 is activated to extend, and under the drive of the transfer cylinder 34, the processing head 38 gradually approaches the outer shell 21. Then, the telescopic cylinder 39 is activated, and the processing head 38 moves vertically downward to a position opposite to the outer shell 21 under the drive of the telescopic cylinder 39. Finally, the rotating mechanism 13 is activated, and the processing point of the outer shell 21 rotates to a position opposite to the processing head 38 under the drive of the rotating mechanism 13. Further adjustments are made by the transfer cylinder 34 and the telescopic cylinder 39. The head 38 is positioned to contact the machining point of the outer shell 21. Finally, the drive motor 37 is started, and the machining head 38 begins to process the outer shell 21 under the drive of the drive motor 37. After one groove is completed, the transfer cylinder 34 is started to move the machining head 38 away from the outer shell 21. The rotation mechanism 13 is started again to adjust another machining point of the outer shell 21 to be opposite to the machining head 38. The machining head 38 is adjusted to contact the machining point of the outer shell 21 again under the drive of the transfer cylinder 34 and the telescopic cylinder 39. The drive motor 37 is started to move the machining head 38 to process it.

[0048] The processing component 3 can move the processing head 38 in both the horizontal and vertical directions. The dual-directional controllable adjustment allows the processing head 38 to fit with the processing point of the slot on the outer shell 21, meeting the position adjustment requirements during the processing.

[0049] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

Claims

1. A slot processing device for coil housings, characterized in that: It includes a placement component (1), a coil housing (2) is disposed above the placement component (1), and a processing component (3) is disposed on one side of the coil housing (2). The placement component (1) includes a support base (11), a worktable (12) is provided on the top of the support base (11), a rotating mechanism (13) is provided on the top of the worktable (12), a limiting seat (14) is provided on the top of the rotating mechanism (13), and the coil shell (2) is located in the middle of the limiting seat (14). The coil housing (2) includes a housing body (21), a U-shaped groove is provided through one side of the housing body (21), a first slot (22) is provided inside the U-shaped groove, and a second slot (23) is provided on one side of the first slot (22). The processing component (3) includes a drive motor (37), and the output end of the drive motor (37) is connected to a processing head (38).

2. The slot processing device for coil housing according to claim 1, characterized in that: The rotating mechanism (13) includes a support frame (131), and a mounting plate (132) is provided on the top of the support frame (131). The mounting plate (132) is connected to the support frame (131).

3. The slot processing device for coil housing according to claim 2, characterized in that: A rotating plate (133) is provided above the mounting plate (132), the rotating plate (133) is rotatably connected to the mounting plate (132), and a rotating motor (134) is provided below the rotating plate (133), the output end of the rotating motor (134) is connected to the rotating plate (133).

4. The slot processing device for coil housing according to claim 1, characterized in that: The processing component (3) also includes two sets of symmetrically arranged first guide rails (31), and a sliding plate (32) is slidably connected above the first guide rails (31).

5. A slot processing device for a coil housing according to claim 4, characterized in that: A transfer cylinder (34) is provided on one side of the sliding plate (32), and a fixing block is connected to the output end of the transfer cylinder (34). The top of the fixing block is connected to the sliding plate (32).

6. A slot processing device for a coil housing according to claim 5, characterized in that: The top of the sliding plate (32) is provided with a mounting bracket (33), and two sets of second guide rails (35) are symmetrically arranged inside the mounting bracket (33). A mounting seat (36) is slidably connected to the middle position of the two sets of second guide rails (35), and the drive motor (37) is located on one side of the mounting seat (36).

7. A slot processing device for a coil housing according to claim 6, characterized in that: The top of the mounting bracket (33) is provided with a telescopic cylinder (39), and the output end of the telescopic cylinder (39) is connected to the mounting base (36).

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