A molybdenum wire adjusting winding device

CN224701277UActive Publication Date: 2026-09-01JIANGSU DONGTAI FENGFENG TUNGSTEN & MOLYBDENUM MATERIAL
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Patent Information

Application Number
CN202522012702.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-09-01
Estimated Expiration
2035-09-18

AI Technical Summary

Technical Problem

[0003]线切割机床的切割钼丝线在工作的过程中跨度较大,钼丝线在通过绕线装置走丝的过程中受自身张力作用,钼丝线可能会变得松弛,导致其长度将延长,直接影响钼丝线的张紧力和抗拉强度,而一旦钼丝线变松、张紧力变小,就会直接影响加工零件的光洁度和加工精度

Benefits of technology

本实用新型通过张力计实时监测钼丝本体的张力,当张力不足时,张力计将信号传递给控制器,控制器控制驱动气缸动作,驱动气缸调整第一调节轮和第二调节轮的位置,由于钼丝本体以S形绕接在第一调节轮和第二调节轮上,调节轮位置变化可改变钼丝本体的张紧程度,实现自动调节钼丝张力的效果,保证钼丝张紧力稳定,进而保障加工零件的光洁度和加工精度,通过实时调节松紧力,可避免钼丝因长期松弛导致的长度延长或钼丝过紧的问题,减少钼丝因张力不足产生的形变,从而保障钼丝的抗拉强度,降低钼丝断裂风险;同时,张力计通过安装组件便捷安装在机架上,便于后期维护与更换。

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Abstract

The utility model discloses a molybdenum wire adjusting winding device relates to wire cutting machine tool technical field, including frame, molybdenum wire body and adjusting mechanism, the adjusting mechanism includes adjusting plate, first adjusting wheel, second adjusting wheel, tension meter and drive assembly, the inner wall of frame is fixedly connected with the pivot, the drive assembly is located pivot one end, and one end fixedly connected with adjusting plate of pivot, and the fixedly connected with two fixed axles on the one end wall body of adjusting plate, and one end of two fixed axles is rotatably connected with first adjusting wheel with second adjusting wheel, and the molybdenum wire body is respectively around the interface in first adjusting wheel with second adjusting wheel with S shape path, the utility model discloses through real -time adjustment tightness, can avoid the problem that molybdenum wire is led to the length extension or molybdenum wire body is too tight because of long -term slackening, and the deformation of molybdenum wire because of the tension deficiency is reduced, thereby guarantees the tensile strength of molybdenum wire, reduces molybdenum wire fracture risk.
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Description

Technical Field

[0001] This utility model relates to the field of wire cutting machine tool technology, specifically to a molybdenum wire adjustment and winding device. Background Technology

[0002] Wire EDM machines fall under the category of electrical discharge machining. They use the high-speed rotation of molybdenum or tungsten-molybdenum wires to discharge and cut conductive plates or workpieces. The basic physical principle is that free positive ions and electrons accumulate in the field, quickly forming an ionized conductive channel, thereby achieving the cutting and processing of the workpiece.

[0003] The molybdenum wire cut by the wire EDM machine has a large span during operation. As the molybdenum wire passes through the winding device, it is subject to its own tension, which may cause the wire to become loose and its length to increase. This directly affects the tension and tensile strength of the molybdenum wire. Once the molybdenum wire becomes loose and the tension decreases, it will directly affect the surface finish and machining accuracy of the processed parts. Utility Model Content

[0004] The purpose of this invention is to provide a molybdenum wire adjusting winding device to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a molybdenum wire adjusting winding device, including a frame, a drive wheel, a positioning wheel, a molybdenum wire body, and an adjusting mechanism. The adjusting mechanism includes an adjusting plate, a first adjusting wheel, a second adjusting wheel, a tension gauge, and a driving assembly. A rotating shaft is fixedly connected to the inner wall of the frame. The driving assembly is located at one end of the rotating shaft. The adjusting plate is fixedly connected to one end of the rotating shaft. Two fixed shafts are fixedly connected to one end of the adjusting plate. The first adjusting wheel and the second adjusting wheel are rotatably connected to one end of the two fixed shafts, respectively. The molybdenum wire body is wound around the first adjusting wheel and the second adjusting wheel in an S-shaped path. The tension gauge is mounted on the frame through a mounting assembly.

[0006] In a preferred embodiment, the molybdenum wire body passes sequentially through the measuring wheel at the lower end of the tension meter and two symmetrically distributed guide wheels.

[0007] In a preferred embodiment: the number of positioning wheels is several, both the drive wheel and the positioning wheel are mounted on the frame, and the molybdenum wire body is sequentially wound around the drive wheel and the positioning wheel.

[0008] In a preferred embodiment: the drive assembly includes a drive gear, a drive rack, and a drive cylinder. The drive gear is fixedly installed on the outer wall of the rotating shaft. The lower end of the drive gear is meshed with the drive rack. The lower end of the drive rack is integrally formed with a drive plate. One end of the drive plate is slidably connected to the inner wall of the frame. The output end of the drive cylinder is fixedly installed on the drive plate. The drive cylinder is installed inside the frame.

[0009] In a preferred embodiment, the tension gauge establishes a control connection with the drive cylinder via a controller.

[0010] In a preferred embodiment: the controller and the tension gauge are electrically connected via a first wire, and the drive cylinder and the controller are electrically connected via a second wire.

[0011] In a preferred embodiment: the mounting assembly includes mounting plates and fastening bolts, and two symmetrically distributed mounting plates are fixedly connected to both sides of the tension meter. One end of the fastening bolt passes through the mounting plate and is threaded to the inner wall of the frame.

[0012] In a preferred embodiment, positioning grooves are provided on the walls of the drive wheel, the positioning wheel, the first adjusting wheel, and the second adjusting wheel.

[0013] Compared with the prior art, the beneficial effects achieved by this utility model are: This invention uses a tension meter to monitor the tension of the molybdenum wire body in real time. When the tension is insufficient, the tension meter transmits a signal to the controller, which then controls the drive cylinder to adjust the positions of the first and second adjusting wheels. Since the molybdenum wire body is wound in an S-shape around the first and second adjusting wheels, the change in the position of the adjusting wheels can change the tension of the molybdenum wire body, achieving the effect of automatically adjusting the tension of the molybdenum wire. This ensures the stability of the molybdenum wire tension, thereby guaranteeing the surface finish and machining accuracy of the processed parts. By adjusting the tension in real time, the problem of the molybdenum wire lengthening due to long-term slack or excessive tightness can be avoided, reducing the deformation of the molybdenum wire caused by insufficient tension, thus ensuring the tensile strength of the molybdenum wire and reducing the risk of breakage. At the same time, the tension meter can be easily installed on the frame through the mounting assembly, facilitating later maintenance and replacement. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the molybdenum wire adjusting winding device of this utility model; Figure 2 This is a utility model Figure 1A magnified structural diagram at point A; Figure 3 This is a schematic diagram of the drive component structure of this utility model; In the diagram: 1. Frame; 2. Drive wheel; 3. Positioning wheel; 4. Molybdenum wire body; 5. Adjusting plate; 6. First adjusting wheel; 7. Second adjusting wheel; 8. Tension gauge; 80. Measuring wheel; 81. Guide wheel; 9. Rotating shaft; 10. Fixed shaft; 11. Drive gear; 12. Drive rack; 13. Drive cylinder; 14. Drive plate; 15. Controller; 16. Mounting plate; 17. Fastening bolts. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1-3 This utility model provides a technical solution: a molybdenum wire adjusting winding device, including a frame 1, a drive wheel 2, a positioning wheel 3, a molybdenum wire body 4, and an adjusting mechanism. The adjusting mechanism includes an adjusting plate 5, a first adjusting wheel 6, a second adjusting wheel 7, a tension meter 8, and a driving assembly. A rotating shaft 9 is fixedly connected to the inner wall of the frame 1. The driving assembly is located at one end of the rotating shaft 9. An adjusting plate 5 is fixedly connected to one end of the rotating shaft 9. Two fixed shafts 10 are fixedly connected to one end of the adjusting plate 5. The first adjusting wheel 6 and the second adjusting wheel 7 are rotatably connected to one end of the two fixed shafts 10, respectively. The molybdenum wire body 4 is wound around the first adjusting wheel 6 and the second adjusting wheel 7 in an S-shaped path. Positioning grooves for the movement of the molybdenum wire body 4 are opened on the walls of the drive wheel 2, the positioning wheel 3, the first adjusting wheel 6, and the second adjusting wheel 7. The tension meter 8 is mounted on the frame 1 through an mounting assembly.

[0017] During operation, the tension gauge 8 monitors the tension of the molybdenum wire body 4 in real time through the measuring wheel 80. When the tension is lower than the set value, the tension gauge 8 transmits the signal to the controller 15 through the first wire. The controller 15 controls the extension of the drive cylinder 13 through the second wire. The drive cylinder 13 pushes the drive plate 14 to move. The drive plate 14 drives the drive rack 12 to move. The drive rack 12 meshes with the drive gear 11, causing the drive gear 11 and the rotating shaft 9 to rotate counterclockwise. The rotating shaft 9 drives the adjusting plate 5 to rotate. The adjusting plate 5 drives the first adjusting wheel 6 and the second adjusting wheel 7 to move. Since the molybdenum wire body 4 is wrapped around the first adjusting wheel 6 and the second adjusting wheel 7 in an S-shape, the change in the position of the adjusting wheel causes the molybdenum wire body 4 to tighten until the tension reaches the set value. The drive cylinder 13 then stops. When the tension is higher than the set value, the same principle applies. The drive cylinder 13 begins to shorten, and the drive gear 11 drives the rotating shaft 9 to start rotating clockwise, thereby relaxing the molybdenum wire body 4 until the set value is reached.

[0018] The molybdenum wire body 4 passes sequentially through the measuring wheel 80 and two symmetrically distributed guide wheels 81 at the lower end of the tension meter 8. The tension meter 8 monitors the tension of the molybdenum wire body 4 in real time through the measuring wheel 80.

[0019] There are several positioning wheels 3. Both the driving wheel 2 and the positioning wheel 3 are located on the frame 1. The molybdenum wire body 4 is wound around the driving wheel 2 and the positioning wheel 3 in sequence.

[0020] The drive assembly includes a drive gear 11, a drive rack 12, and a drive cylinder 13. The drive gear 11 is fixedly installed on the outer wall of the rotating shaft 9. The lower end of the drive gear 11 is meshed with the drive rack 12. The lower end of the drive rack 12 is integrally formed with a drive plate 14. One end of the drive plate 14 is slidably connected to the inner wall of the frame 1. The output end of the drive cylinder 13 is fixedly installed on the drive plate 14. The drive cylinder 13 is installed inside the frame 1.

[0021] The tension meter 8 establishes a control connection with the drive cylinder 13 through the controller 15.

[0022] The controller 15 is electrically connected to the tension gauge 8 through the first wire, and the drive cylinder 13 is electrically connected to the controller 15 through the second wire.

[0023] The mounting assembly includes mounting plates 16 and fastening bolts 17. Two symmetrically distributed mounting plates 16 are fixedly connected to both sides of the tension meter 8. One end of the fastening bolt 17 passes through the mounting plate 16 and is threaded to the inner wall of the frame 1.

[0024] Finally, it should be noted that: all parts not described in this utility model are the same as or can be implemented using existing technology. The above description is only a preferred embodiment of this utility model and is not intended to limit this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A molybdenum wire adjusting winding device, comprising a frame (1), a drive wheel (2), a positioning wheel (3), a molybdenum wire body (4), and an adjusting mechanism, characterized in that: The adjustment mechanism includes an adjustment plate (5), a first adjustment wheel (6), a second adjustment wheel (7), a tension meter (8), and a drive assembly. A rotating shaft (9) is fixedly connected to the inner wall of the frame (1). The drive assembly is located at one end of the rotating shaft (9). The adjustment plate (5) is fixedly connected to one end of the rotating shaft (9). Two fixed shafts (10) are fixedly connected to one end of the wall of the adjustment plate (5). The first adjustment wheel (6) and the second adjustment wheel (7) are rotatably connected to one end of the two fixed shafts (10), respectively. The molybdenum wire body (4) is wound around the first adjustment wheel (6) and the second adjustment wheel (7) in an S-shaped path. The tension meter (8) is mounted on the frame (1) through an installation assembly.

2. The molybdenum wire adjusting winding device according to claim 1, characterized in that: The molybdenum wire body (4) passes sequentially through the measuring wheel (80) and two symmetrically distributed guide wheels (81) at the lower end of the tension meter (8).

3. The molybdenum wire adjusting winding device according to claim 2, characterized in that: The number of positioning wheels (3) is several. Both the driving wheel (2) and the positioning wheel (3) are mounted on the frame (1). The molybdenum wire body (4) is wound around the driving wheel (2) and the positioning wheel (3) in sequence.

4. The molybdenum wire adjusting winding device according to claim 3, characterized in that: The drive assembly includes a drive gear (11), a drive rack (12), and a drive cylinder (13). The drive gear (11) is fixedly installed on the outer wall of the rotating shaft (9). The lower end of the drive gear (11) is meshed with the drive rack (12). The lower end of the drive rack (12) is integrally formed with a drive plate (14). One end of the drive plate (14) is slidably connected to the inner wall of the frame (1). The output end of the drive cylinder (13) is fixedly installed on the drive plate (14). The drive cylinder (13) is installed inside the frame (1).

5. The molybdenum wire adjusting winding device according to claim 4, characterized in that: The tension meter (8) establishes a control connection with the drive cylinder (13) through the controller (15).

6. The molybdenum wire adjusting winding device according to claim 5, characterized in that: The controller (15) and the tension meter (8) are electrically connected through a first wire, and the drive cylinder (13) and the controller (15) are electrically connected through a second wire.

7. A molybdenum wire adjusting winding device according to claim 6, characterized in that: The mounting assembly includes mounting plates (16) and fastening bolts (17). Two symmetrically distributed mounting plates (16) are fixedly connected to both sides of the tension gauge (8). One end of the fastening bolt (17) passes through the mounting plate (16) and is threaded to the inner wall of the frame (1).

8. The molybdenum wire adjusting winding device according to claim 7, characterized in that: Positioning grooves are provided on the walls of the drive wheel (2), the positioning wheel (3), the first adjusting wheel (6), and the second adjusting wheel (7).