An automated welding device for sensor processing

Abstract

This utility model provides an automatic welding device for sensor processing, including a machine base, a positioning table, and a welding mechanism. The positioning table is movably mounted on the machine base via a driving component. Several sets of positioning clamps for holding and fixing sensors are distributed on the positioning table. A pusher is provided on the positioning table to drive the distributed positioning clamps to move synchronously. The welding mechanism includes a support frame, a support plate movably mounted on the support frame, and a welding head that is liftably mounted on the support plate. Several sets of positioning clamps are distributed on the positioning table, and each positioning clamp has several clamping holes for placing sensors, allowing the sensors to be arranged on the positioning table. The positioning table moves laterally via the driving component, and the welding head moves vertically via a linear module and is lifted and lowered via an electric push rod. The welding head sequentially welds the distributed sensors, achieving automated batch welding of sensors and improving processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of sensor production equipment technology, specifically to an automatic welding device for sensor processing. Background Technology

[0002] Welding is required during sensor manufacturing. Current sensor welding typically involves machines sequentially picking up sensors, placing them on corresponding clamps on a processing table, and then using welding heads on the processing table for welding. This process requires frequent sensor picking and placing, making it cumbersome and inefficient. Therefore, a device capable of batch welding sensors is needed. Utility Model Content

[0003] The technical problem solved by this utility model is to provide an automatic welding device for sensor processing, so as to solve the problems mentioned in the background art.

[0004] The technical problem solved by this utility model is achieved by the following technical solution: an automatic welding device for sensor processing, comprising: Machine tool; Positioning stage; the positioning stage is movably mounted on the machine platform by a driving component, and several sets of positioning clamps for clamping and fixing the sensor are distributed on the positioning stage, and a pushing component is provided on the positioning stage to drive the distributed positioning clamps to move synchronously. A welding mechanism; the welding mechanism includes a bracket, a support plate movably mounted on the bracket, and a welding head that can be lifted and lowered mounted on the support plate.

[0005] The machine base is provided with first slide rails on both sides, and the positioning table is slidably mounted on the first slide rails via a first slider. Side plates are fixedly provided on both sides of the machine base located on the first slide rails. The driving component includes a driving screw rotatably mounted in the middle of the two side plates. A servo motor is provided on the outer side of the side plate and is connected to the driving screw. The lower end of the positioning table is provided with a threaded sleeve that is threadedly connected to the driving screw to control the forward and backward movement of the positioning table.

[0006] As a further embodiment of this utility model: The positioning clamp includes a base plate, a first clamp fixedly disposed on one side of the base plate, and a second clamp movably disposed on the other side of the base plate. The first clamp and the second clamp are provided with a plurality of clamping holes on their opposite sides for clamping and fixing the sensor. The clamping holes are semi-circular. The outer ends of the second clamp are respectively provided with spring-loaded components, which are connected to the pushers on the positioning platform through the spring-loaded components to realize the synchronous movement of the positioning clamps distributed on the positioning platform.

[0007] As a further embodiment of this utility model: The seat plate is provided with a second slide rail on both sides corresponding to the second clamping plate. The second clamping plate is provided with a slide groove on both sides that slides with the second slide rail. The second slide rail is also provided with a baffle to limit the second clamping plate.

[0008] As a further embodiment of this utility model: The spring-loaded component includes a spring plate fixedly installed on the outer end of the second clamping plate and a pressure plate elastically disposed on the outer end of the spring plate. Spring rods are arranged side by side on the spring plate. The pressure plate is slidably mounted on the spring rods. A spring is sleeved on the outer end of the spring rod. One end of the spring abuts against the spring plate, and the other end abuts against one side of the pressure plate. A limiting post is provided on the outer end of the spring rod at the pressure plate to prevent the pressure plate from detaching. The outer end of the pressure plate is connected to the pusher.

[0009] As a further embodiment of this utility model: The pushing component includes a cylinder fixedly installed on the positioning platform and a transmission rod connected to the cylinder output rod. The transmission rod is sequentially fixedly connected to the pressure plate on the positioning platform to control the synchronous movement of the distributed second clamping plates.

[0010] As a further embodiment of this utility model: The bracket has a U-shaped structure and is fixedly installed on both sides of the machine base. A third slide rail is fixedly provided on one side of the bracket, and the support plate is slidably installed on the third slide rail via a slider. The bracket is also provided with a linear module that drives the support plate to move back and forth. A fourth slide rail is vertically installed on both sides of the outer end of the support plate. The welding head is fixedly installed on the welding plate, and the welding plate is slidably installed on the fourth slide rail via a slider. An electric push rod that drives the welding plate to move up and down is provided at the upper end of the support plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: a number of positioning clamps are distributed on the positioning platform, and a number of clamping holes for placing sensors are distributed on the positioning clamps, so that the sensors can be arranged on the positioning platform. The positioning platform moves laterally through the driving component, the welding head moves vertically through the linear module, and moves up and down through the electric push rod, so as to use the welding head to perform welding operations on the distributed sensors in sequence, realize the batch automated welding of sensors, and improve processing efficiency.

[0012] The positioning clamp in this device can clamp or release the sensor by synchronously moving the pusher, enabling batch assembly and disassembly of the sensor to improve assembly and disassembly efficiency, thereby improving processing efficiency. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial cross-sectional view of the present invention. Figure 3 for Figure 1 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the welding mechanism structure of this utility model; The diagram shows the following components: 1. Machine base; 2. Positioning table; 3. Positioning clamp; 4. Bracket; 11. First slide rail; 12. Side plate; 13. Drive screw; 14. Servo motor; 15. Screw sleeve; 21. Cylinder; 22. Transmission rod; 31. Seat plate; 32. First clamping plate; 33. Second clamping plate; 34. Clamping hole; 35. Second slide rail; 36. Spring plate; 37. Pressure plate; 38. Spring rod; 39. Spring; 41. Support plate; 42. Welding head; 43. Third slide rail; 44. Linear module; 45. Fourth slide rail; 46. Welding plate; 47. Electric push rod. Detailed Implementation

[0014] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below with reference to specific illustrations.

[0015] like Figures 1-4 As shown, this embodiment provides an automatic welding device for sensor processing, including a machine base 1, a positioning table 2, and a welding mechanism. The positioning table 2 is movably mounted on the machine base 1 by a driving component. Several sets of positioning clamps 3 for clamping and fixing the sensor are distributed on the positioning table 2. A pushing component is provided on the positioning table 2 to drive the distributed positioning clamps 3 to move synchronously. The welding mechanism includes a bracket 4, a support plate 41 movably mounted on the bracket 4, and a welding head 42 that can be raised and lowered mounted on the support plate 41.

[0016] like Figure 1 As shown, in this embodiment, the machine base 1 is provided with first slide rails 11 on both sides, and the positioning table 2 is slidably mounted on the first slide rails 11 via a first slider. Side plates 12 are fixedly provided on both sides of the machine base 1 on the first slide rails 11. The driving component includes a driving screw 13 rotatably mounted in the middle of the side plates 12 on both sides. A servo motor 14 is provided on the outer side of the side plate 12 and is connected to the driving screw 13. The lower end of the positioning table 2 is provided with a threaded sleeve 15 that is threadedly connected to the driving screw 13 to control the positioning table 2 to move back and forth.

[0017] like Figure 1 and Figure 3As shown, in this embodiment, the positioning clamp 3 includes a base plate 31, a first clamp 32 fixedly disposed on one side of the base plate 31, and a second clamp 33 movably disposed on the other side of the base plate 31. The first clamp 32 and the second clamp 33 are provided with a plurality of clamping holes 34 for clamping and fixing the sensor on opposite sides. The clamping holes 34 are semi-circular structures. The outer ends of the second clamp 33 are respectively provided with spring-loaded members, which are connected to the push members on the positioning platform 2 through the spring-loaded members to realize the synchronous operation of the positioning clamps 3 distributed on the positioning platform 2.

[0018] The seat plate 31 is provided with a second slide rail 35 on both sides corresponding to the second clamping plate 33. The second clamping plate 33 is provided with a slide groove on both sides that slides with the second slide rail 35. The second slide rail 35 is also provided with a baffle to limit the second clamping plate 33.

[0019] The spring-loaded component includes a spring plate 36 fixedly installed on the outer end of the second clamping plate 33 and a pressure plate 37 elastically disposed on the outer end of the spring plate 36. Spring rods 38 are arranged side by side on the spring plate 36. The pressure plate 37 is slidably mounted on the spring rods 38. A spring 39 is sleeved on the outer end of the spring rod 38. One end of the spring 39 abuts against the spring plate 36, and the other end abuts against one side of the pressure plate 37. A limiting post is provided at the outer end of the spring rod 38 on the pressure plate 37 to prevent the pressure plate 37 from disengaging. The outer end of the pressure plate 37 is connected to the pusher.

[0020] The pushing component includes a cylinder 21 fixedly installed on the positioning platform 2 and a transmission rod 22 connected to the output rod of the cylinder 21. The transmission rod 22 is fixedly connected to the pressure plate 37 on the positioning platform 2 in sequence to control the synchronous movement of the distributed second clamping plates 33.

[0021] like Figure 4 As shown, in this embodiment, the bracket 4 has a U-shaped structure and is fixedly installed on both sides of the machine base 1. A third slide rail 43 is fixedly provided on one side of the bracket 4. The support plate 41 is slidably installed on the third slide rail 43 by a slider, and the bracket 4 is provided with a linear module 44 for driving the support plate 41 to move back and forth. A fourth slide rail 45 is vertically installed on both sides of the outer end of the support plate 41. The welding head 42 is fixedly installed on the welding plate 46. The welding plate 46 is slidably installed on the fourth slide rail 45 by a slider, and an electric push rod 47 for driving the welding plate 46 to move up and down is provided on the upper end of the support plate 41.

[0022] The working principle of this utility model is as follows: a number of positioning clamps 3 are distributed on the positioning table 2, and a number of clamping holes 34 for placing sensors are distributed on the positioning clamps 3, so that the sensors can be arranged on the positioning table 2. The positioning table 2 moves laterally through the driving component, and the welding head 42 moves vertically through the linear module 44 and moves up and down through the electric push rod, so as to use the welding head 42 to perform welding operations on the distributed sensors in sequence, realize the batch automated welding of sensors, and improve processing efficiency.

[0023] The positioning clamp 3 in this device can clamp or release the sensor by synchronously moving the pusher, enabling batch assembly and disassembly of the sensor to improve assembly and disassembly efficiency, thereby improving processing efficiency.

[0024] Positioning sensors are also distributed on the machine base, positioning platform, and support to achieve precise positioning of position movement.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents. It should be noted that, in this document, the use of relational terms such as "first" and "second" is merely used to distinguish one entity or operation from another, and does not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. In the absence of further restrictions, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An automatic welding device for sensor processing, characterized in that: include: Machine (1); Positioning platform (2); The positioning platform (2) is moved and set on the machine base (1) by a driving component. Several sets of positioning clamps (3) for clamping and fixing the sensor are distributed on the positioning platform (2). A pusher is provided on the positioning platform (2) to drive the distributed positioning clamps (3) to move synchronously. Welding mechanism; the welding mechanism includes a bracket (4), a support plate (41) movably mounted on the bracket (4), and a welding head (42) movably mounted on the support plate (41).

2. The automatic welding device for sensor processing according to claim 1, characterized in that: The machine base (1) is provided with first slide rails (11) on both sides respectively. The positioning table (2) is slidably mounted on the first slide rails (11) via the first slider. The machine base (1) is fixedly provided with side plates (12) on both sides of the first slide rails (11). The driving component includes a driving screw (13) rotatably mounted in the middle of the two side plates (12). The side plates (12) are provided with a servo motor (14) that is connected to the driving screw (13) on the outer side. The positioning table (2) is provided with a threaded sleeve (15) that is threadedly connected to the driving screw (13) at the lower end.

3. The automatic welding device for sensor processing according to claim 2, characterized in that: The positioning clamp (3) includes a base plate (31), a first clamp (32) fixedly disposed on one side of the base plate (31), and a second clamp (33) movably disposed on the other side of the base plate (31). The first clamp (32) and the second clamp (33) are provided with a plurality of clamping holes (34) for clamping and fixing the sensor on opposite sides. The clamping holes (34) are semi-circular structures. The outer ends of the second clamp (33) are respectively provided with spring-loaded components, which are connected to the pusher on the positioning platform (2) through the spring-loaded components to realize the synchronous operation of the positioning clamps (3) distributed on the positioning platform (2).

4. The automatic welding device for sensor processing according to claim 3, characterized in that: The seat plate (31) is provided with a second slide rail (35) on both sides corresponding to the second clamping plate (33). The second clamping plate (33) is provided with a slide groove on both sides that slides with the second slide rail (35). The second slide rail (35) is also provided with a baffle to limit the second clamping plate (33) on both sides.

5. The automatic welding device for sensor processing according to claim 3, characterized in that: The spring-loaded component includes a spring plate (36) fixedly installed on the outer end of the second clamping plate (33) and a pressure plate (37) elastically disposed on the outer end of the spring plate (36). Spring rods (38) are arranged side by side on the spring plate (36). The pressure plate (37) is slidably installed on the spring rods (38). A spring (39) is sleeved on the outer end of the spring rod (38). One end of the spring (39) abuts against the spring plate (36), and the other end abuts against one side of the pressure plate (37). A limiting post is provided at the outer end of the spring rod (38) on the pressure plate (37). The outer end of the pressure plate (37) is connected to the pusher.

6. The automatic welding device for sensor processing according to claim 5, characterized in that: The pushing component includes a cylinder (21) fixedly installed on the positioning platform (2) and a transmission rod (22) connected to the output rod of the cylinder (21). The transmission rod (22) is fixedly connected to the pressure plate (37) on the positioning platform (2) in sequence to control the synchronous movement of the distributed second clamping plates (33).

7. The automatic welding device for sensor processing according to claim 1, characterized in that: The bracket (4) is a U-shaped structure. The bracket (4) is fixedly installed on both sides of the machine base (1). A third slide rail (43) is fixedly provided on one side of the bracket (4). The support plate (41) is slidably installed on the third slide rail (43) by a slider. The bracket (4) is provided with a linear module (44) that drives the support plate (41) to move back and forth. A fourth slide rail (45) is vertically installed on both sides of the outer end of the support plate (41). The welding head (42) is fixedly installed on the welding plate (46). The welding plate (46) is slidably installed on the fourth slide rail (45) by a slider. An electric push rod (47) that drives the welding plate (46) to move up and down is provided on the upper end of the support plate (41).

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