Steel plate embedded parts fabrication leveling bracket

Abstract

This utility model discloses a leveling bracket for manufacturing steel plate embedded parts, belonging to the technical field of steel plate embedded part manufacturing. It includes a support frame with a base fixedly connected to the center of the top of the support frame. Multiple adjustment holes are provided on both sides of the base surface, and adjustable clamps are provided on both sides of the top of the base. This utility model, through the design of the support frame, base, adjustable clamps, lifting mechanism, limiting mechanism, and positioning components, achieves high-precision, rigid fixing and fine-tuning of the steel plate embedded parts in both horizontal and vertical directions. The lifting mechanism drives a U-plate to press the steel plate, and the width adjustment of the L-shaped adjustable clamps and positioning components effectively adapts to steel plates of different sizes, ensuring a tight fit of the butt weld, significantly resisting welding heat deformation, and improving flatness and installation accuracy. Furthermore, the bracket is easy to install and quick to adjust, reducing manual support and repeated leveling processes, thus lowering labor intensity and operational difficulty.

Description

Technical Field

[0001] This utility model belongs to the technical field of steel plate embedded parts manufacturing, specifically a leveling bracket for steel plate embedded parts manufacturing. Background Technology

[0002] In construction engineering, especially in the construction of power storage projects, the stability and installation accuracy of the equipment foundation directly determine the operational efficiency and safety of the entire system. As a core component connecting the energy storage equipment to the concrete foundation, the installation quality of the steel plate embedded parts is of paramount importance.

[0003] Embedded steel plates are typically large in size and heavy in weight. The thermal stress generated during the welding process can easily cause the steel plates to warp, bend, or deform, seriously affecting their final flatness and installation accuracy. Traditional methods often rely on manual support or simple temporary fixing, lacking effective leveling and rigid constraint means, making it difficult to ensure the precise positioning of the embedded parts in the horizontal and vertical directions. Therefore, a leveling bracket for the fabrication of embedded steel plates is proposed. Summary of the Invention

[0004] The purpose of this utility model is to solve the problems existing in the prior art and to provide a leveling bracket for the fabrication of steel plate embedded parts.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A leveling bracket for fabricating embedded steel plates includes: A support frame is provided, with a base fixedly connected to the center of the top of the support frame. Multiple adjustment holes are provided on both sides of the surface of the base. Adjustable clamps are provided on both sides of the top of the base. Positioning elements are provided in the inner cavity of the adjustment holes and are connected to the adjustable clamps.

[0006] The adjustable clamp is provided with a pressure U-plate at the top, and both ends of the pressure U-plate are fixedly connected to abutment columns. A lifting mechanism and a limiting mechanism are provided on one side of the pressure U-plate.

[0007] In a preferred embodiment of this utility model, the adjustable clamp is specifically an L-shaped plate, and the two adjustable clamps are symmetrically distributed. The support frame is assembled from multiple horizontal bearing beams, transverse connecting rods, and vertical support rods.

[0008] In a preferred embodiment of the present invention, the lifting mechanism includes a base plate fixed to the base, a U-shaped mounting plate fixedly connected to the middle of the top of the base plate, and side holes provided on both sides of the U-shaped mounting plate.

[0009] In a preferred embodiment of the present invention, a threaded rod is rotatably connected between the top end of the inner wall of the U-shaped mounting plate and the bottom plate. The top end of the threaded rod rotatably penetrates the surface of the U-shaped mounting plate, extends to its top, and is fixedly connected to a knob.

[0010] In a preferred embodiment of this utility model, the middle part of the lower pressure U-plate is threadedly connected to the threaded rod, and the two ends of the lower pressure U-plate are inserted into the inner cavities of the two side holes.

[0011] In a preferred embodiment of the present invention, the limiting mechanism includes limiting rods fixed to both sides of the top of the base plate, the top of the limiting rods sliding through the surface of the pressing U-plate and fixedly connected to a fixing block.

[0012] In a preferred embodiment of the present invention, the positioning component includes a threaded rod II disposed in the inner cavity of the adjustment hole. The top end of the threaded rod II is fixedly connected to the bottom end of the adjustable clamp, and a fastening nut is threadedly connected to the bottom of the threaded rod II.

[0013] This utility model provides a leveling bracket for manufacturing steel plate embedded parts. Through the configuration of a support frame, base, adjustable clamps, lifting mechanism, limiting mechanism, and positioning components, it achieves high-precision, rigid fixing and fine-tuning of the steel plate embedded parts in both horizontal and vertical directions. The lifting mechanism drives a U-plate to press the steel plate, and the width adjustment of the L-shaped adjustable clamps and positioning components effectively accommodates steel plates of different sizes, ensuring a tight fit of the butt welds, significantly resisting welding heat deformation, and improving flatness and installation accuracy. Furthermore, the bracket is easy to install and quick to adjust, reducing manual support and repeated leveling processes, lowering labor intensity and operational difficulty, significantly improving construction efficiency and quality stability, shortening the construction period, and reducing project costs. It possesses excellent practicality and economic efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the base structure in this utility model; Figure 3 This is a structural schematic diagram of the base in this utility model, viewed from below. Figure 4 This is a schematic diagram of the structure of the lower pressure U-plate connecting component in this utility model.

[0016] In the diagram: 1. Support frame; 101. Horizontal load-bearing beam; 102. Horizontal connecting rod; 103. Vertical support rod; 2. Base; 3. Adjustment hole; 4. Adjustable clamp; 5. Downward pressure U-plate; 6. Support column; 7. Lifting mechanism; 71. Base plate; 72. U-shaped mounting plate; 73. Side hole; 74. Threaded rod one; 75. Knob; 8. Limiting mechanism; 81. Limiting rod; 82. Fixing block; 9. Positioning component; 91. Threaded rod two; 92. Fastening nut. Detailed Implementation

[0017] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0018] like Figures 1 to 4 As shown, this embodiment provides a leveling bracket for manufacturing steel plate embedded parts, including a support frame 1. A base 2 is fixedly connected to the middle of the top of the support frame 1. Multiple adjustment holes 3 are provided on both sides of the surface of the base 2. The adjustment holes 3 are elongated holes, which provide multiple horizontal installation positions for adjustable clamps 4. Adjustable clamps 4 are provided on both sides of the top of the base 2. The adjustable clamps 4 are specifically L-shaped plates. The two adjustable clamps 4 are symmetrically distributed. Through the vertical and horizontal sides of the L-shape, the steel plate is effectively wrapped to prevent it from moving laterally in the horizontal and vertical directions. The symmetrical distribution of the two clamps ensures balanced clamping force. The support frame 1 is assembled from multiple horizontal bearing beams 101, transverse connecting rods 102 and vertical support rods 103.

[0019] The adjustable clamp 4 has a pressure U-plate 5 on its top, and both ends of the pressure U-plate 5 are fixedly connected to abutment columns 6, which are used to abut against the steel plate to make the pressure distribution more uniform. A lifting mechanism 7 and a limiting mechanism 8 are provided on one side of the pressure U-plate 5 to improve the structural stability of the pressure U-plate 5 itself. A positioning element 9 is provided in the inner cavity of the adjusting hole 3.

[0020] Preferably, the lifting mechanism 7 includes a base plate 71 fixed to the base 2. A U-shaped mounting plate 72 is fixedly connected to the middle of the top of the base plate 71. Side holes 73 are provided on both sides of the U-shaped mounting plate 72. A threaded rod 74 is rotatably connected between the top of the inner wall of the U-shaped mounting plate 72 and the base plate 71. The top of the threaded rod 74 rotatably passes through the surface of the U-shaped mounting plate 72, extends to its top, and is fixedly connected to a knob 75. The middle of the pressing U-plate 5 is threadedly connected to the threaded rod 74. The two sides of the pressing U-plate 5 are inserted into the cavities of the two side holes 73. By rotating the knob 75, the threaded rod 74 is driven to rotate. The rotational motion is converted into the linear lifting motion of the pressing U-plate 5 by the threaded transmission. The U-shaped mounting plate 72 and the side holes 73 provide a stable motion trajectory for the pressing U-plate 5, ensuring that its lifting is smooth and accurate.

[0021] Preferably, the limiting mechanism 8 includes limiting rods 81 fixed to both sides of the top of the base plate 71. The top of the limiting rods 81 slides through the surface of the pressing U plate 5 and is fixedly connected to a fixing block 82. The limiting rods 81 pass through the pressing U plate 5 to ensure that it can only move up and down in the vertical direction, preventing it from rotating or deviating during the lifting process.

[0022] Preferably, the positioning element 9 includes a threaded rod 91 disposed in the inner cavity of the adjustment hole 3. The top end of the threaded rod 91 is fixedly connected to the bottom end of the adjustable clamp 4, and the bottom of the threaded rod 91 is threadedly connected to a fastening nut 92. Through the cooperation of the threaded rod 91 and the fastening nut 92, the adjustable clamp 4 can be easily moved and locked in the adjustment hole 3. This not only realizes the rapid adjustment of the width, but also provides a strong clamping force to ensure that the clamp position remains stable during the welding process.

[0023] The following is the process of using a leveling bracket for fabricating embedded steel plates in this embodiment: First, based on the width of the embedded part of the steel plate to be processed, the adjustable clamps 4 on both sides are adjusted to the appropriate position on the adjustment hole 3 of the base 2 using the positioning part 9 and locked to achieve precise horizontal positioning. Next, the steel plate is placed in the L-shaped groove of the two adjustable clamps 4. Then, by rotating the knob 75 of the lifting mechanism 7, the threaded rod 74 is driven to rotate, so that the lower pressure U plate 5 connected to it is smoothly lowered along the side hole 73 of the U-shaped mounting plate 72 and the limiting rod 81 of the limiting mechanism 8 until the abutment 6 is pressed tightly against the surface of the steel plate. During this process, the limiting rod 81 ensures that the lower pressure U plate 5 does not rotate or shift. Finally, through the synergistic effect of the adjustable clamps 4 and the lower pressure U plate 5, a rigid constraint is formed on the steel plate from both horizontal and vertical directions, effectively resisting welding heat deformation, thereby achieving high-precision welding operation.

[0024] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.

Claims

1. A leveling support for making a steel plate embedded part, characterized by, include: A support frame (1) is fixedly connected to a base (2) at the middle of the top of the support frame (1). Multiple adjustment holes (3) are provided on both sides of the surface of the base (2). Adjustable clamps (4) are provided on both sides of the top of the base (2). A positioning element (9) is provided in the inner cavity of the adjustment hole (3). The positioning element (9) is connected to the adjustable clamp (4). The adjustable clamp (4) is provided with a pressing U-plate (5) at the top. Both ends of the pressing U-plate (5) are fixedly connected with abutment (6). A lifting mechanism (7) and a limiting mechanism (8) are provided on one side of the pressing U-plate (5).

2. The leveling bracket for the steel plate embedded parts according to claim 1, characterized in that, The adjustable clamp (4) is an L-shaped plate, and the two adjustable clamps (4) are symmetrically distributed. The support frame (1) is assembled from multiple horizontal bearing beams (101), transverse connecting rods (102) and vertical support rods (103).

3. The leveling bracket for the steel plate embedded parts according to claim 1, characterized in that, The lifting mechanism (7) includes a base plate (71) fixed on the base (2), and a U-shaped mounting plate (72) is fixedly connected to the middle of the top of the base plate (71). Side holes (73) are provided on both sides of the U-shaped mounting plate (72).

4. The leveling bracket for the steel plate embedded parts according to claim 3, characterized in that, A threaded rod (74) is rotatably connected between the top end of the inner wall of the U-shaped mounting plate (72) and the bottom plate (71). The top end of the threaded rod (74) rotatably penetrates the surface of the U-shaped mounting plate (72), extends to its top, and is fixedly connected to a knob (75).

5. The leveling bracket for the steel plate embedded parts according to claim 4, characterized in that, The middle part of the pressure U plate (5) is threadedly connected to the threaded rod (74), and the inner cavities of the two side holes (73) are inserted through both sides of the pressure U plate (5).

6. The leveling bracket for the steel plate embedded parts according to claim 3, characterized in that, The limiting mechanism (8) includes limiting rods (81) fixed on both sides of the top of the base plate (71). The top of the limiting rods (81) slides through the surface of the pressing U plate (5) and is fixedly connected to a fixing block (82).

7. The leveling bracket for the steel plate embedded parts according to claim 1, characterized in that, The positioning component (9) includes a threaded rod (91) disposed in the inner cavity of the adjustment hole (3). The top end of the threaded rod (91) is fixedly connected to the bottom end of the adjustable clamp (4), and a fastening nut (92) is threadedly connected to the bottom of the threaded rod (91).

Images