A segmented machining device for ultra-deep holes

Abstract

This utility model relates to the field of metal processing technology, and in particular to an ultra-deep hole segmented processing device, including a fixed plate. Multiple vertical quick clamps are evenly spaced from left to right on the top front side of the fixed plate. Multiple first positioning components and second positioning components are arranged on the top of the fixed plate. The first positioning components are evenly spaced from left to right, and the second positioning components are also evenly spaced from left to right, with the second positioning components spaced in front of the first positioning components. Each vertical quick clamp consists of a base, a pressure handle, a handle, a latch, and a chuck. The chuck is slidably mounted on the pressure handle via a limiting component, which maintains the perpendicularity of the chuck to the pressure handle. By adopting the above technical solution, the vertical quick clamp mechanically fixes the workpiece to the top of the fixed plate, achieving stable clamping of the workpiece, eliminating dependence on an air source, and the limiting component maintains the perpendicularity of the chuck to the pressure handle, allowing the chuck to stably clamp the workpiece.

Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, and in particular to an ultra-deep hole segmented processing device. Background Technology

[0002] Ordinary hinges are used for cabinet doors, windows, and other doors. They are made of iron, copper, and stainless steel. A disadvantage of ordinary hinges is that they lack the function of spring hinges; after installation, various door catches must be installed, otherwise the wind will blow the door panel open. Pipe hinges, also called spring hinges, are mainly used for connecting furniture door panels. They generally require a panel thickness of 16-20 mm and are made of galvanized iron or zinc alloy. Spring hinges come with adjusting screws, allowing for vertical and horizontal adjustment of the panel height and thickness.

[0003] Existing drilling equipment exhibits some accuracy deviations when drilling long workpieces, primarily due to vibrations during the drilling process and overly rudimentary positioning devices that fail to provide adequate guidance for machining the shaft hole. Therefore, those skilled in the art have provided a positioning device for machining hinge shaft holes to address the problems mentioned in the background section.

[0004] In the prior art, Chinese Patent Publication No. CN222790698U discloses a positioning device for machining hinge shaft holes, including a positioning assembly. The positioning assembly includes a positioning base, guide holes, guide holes, and positioning elements. Several guide holes are equidistantly arranged above the positioning base, corresponding to the bayonet joint of the hinge workpiece. A guide hole is formed in the center of each guide hole. In use, this invention utilizes the guide holes on the guide holes to guide the drilling equipment for the shaft hole. Continuous guidance by multiple guide holes improves the drilling accuracy of the drilling equipment on the hinge workpiece, reduces drilling offset caused by drilling vibration, and thus reduces the defect rate of the hinge workpiece. It employs a pneumatic clamping structure.

[0005] The existing technical solutions have the following drawbacks: they rely too much on the air source, and there are problems with locking the workpiece when the air source is insufficient. Utility Model Content

[0006] The purpose of this invention is to provide an ultra-deep hole segmented processing device to solve the problems existing in the prior art.

[0007] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0008] A segmented machining device for ultra-deep holes includes a fixed plate. Multiple vertical quick clamps are evenly spaced from left to right on the top front side of the fixed plate. Multiple first positioning components and second positioning components are arranged on the top of the fixed plate. The first positioning components are evenly spaced from left to right, and the second positioning components are also evenly spaced from left to right, with the second positioning components spaced in front of the first positioning components. Each vertical quick clamp consists of a base, a pressure handle, a handle, a latch, and a chuck. The chuck is slidably mounted on the pressure handle via a limiting component, which maintains the perpendicularity of the chuck to the pressure handle.

[0009] By adopting the above technical solution, the vertical quick clamp mechanically fixes the workpiece to the top of the fixed plate, achieving stable clamping of the workpiece, solving the dependence on the air source, and the limiting component maintains the perpendicularity of the clamp and the pressure handle, so that the clamp can stably clamp the workpiece.

[0010] In a further embodiment, the limiting component includes a sleeve, a first limiting piece, and a second limiting piece. The top of the pressure handle is provided with a waist-shaped hole that extends vertically. A first sliding groove is provided on the rear side of the inner side of the waist-shaped hole, and a second sliding groove is provided on the front side of the inner side of the waist-shaped hole. The length direction of both the first and second sliding grooves is left-right. The sleeve is slidably installed inside the waist-shaped hole. The rear side of the sleeve is located in the first sliding groove, and the front side of the sleeve is located in the second sliding groove. The sleeve axis is vertically arranged. The upper and lower surfaces of the first and second sliding grooves are used to mate with the top and bottom surfaces of the sleeve. The inner diameter of the sleeve transitions to the chuck. The top of the chuck passes through the sleeve from bottom to top and extends to the top of the pressure handle.

[0011] By adopting the above technical solution, the transition fit between the sleeve and the chuck allows the sleeve to restrict the top of the chuck. Because the upper and lower end faces of the sleeve are restricted, the sleeve can only slide left and right within the oblong hole, so that the chuck can only move left and right, thus avoiding clockwise and counterclockwise rotation of the chuck.

[0012] In a further embodiment, the sleeve includes an inner ring and an outer ring, with threads provided on the inside of the outer ring and the outside of the inner ring, and the inner ring is screwed onto the inside of the outer ring.

[0013] By adopting the above technical solution, the outer ring is set as a structure of two semi-circular plates spliced ​​together. Both the outer ring and the inner ring are a whole cylinder. During processing, a through shaft hole is first machined on the outer ring, and then a thread is machined. A matching thread is also machined on the outer wall of the inner ring. Then the outer ring is divided into two halves, spliced ​​together and fixed with a clamp. The inner ring is screwed into the inside of the outer ring. Then a shaft hole that transitions with the chuck is machined on the inner ring. During installation, the two semi-circular plates are respectively placed into the waist-shaped hole, spliced ​​together, and screwed into the inner ring, so that the inner ring is completely integrated into one.

[0014] In a further embodiment, the first limiting piece is slidably mounted on the top of the pressure handle, and the second limiting piece is slidably mounted on the bottom of the pressure handle. Both the first and second limiting pieces are provided with vertically penetrating clearance holes, and the clearance holes are collinear with the axis of the sleeve.

[0015] By adopting the above technical solution, since two limiting nuts need to be locked into the pressure head during use to fix it to the pressure handle, in order to avoid the pressure head being deflected after locking the nuts, a first limiting plate and a second limiting plate are used to restrict the contact surface between the nut and the pressure handle. This ensures that the nut only restricts the pressure head to the pressure handle and does not interfere too much with the positioning of the sleeve and the pressure head. Therefore, it is more appropriate to use thin rubber sheets for the first and second limiting plates. The best option is to have a first and second limiting plate with a rubber sheet sandwiched in the middle.

[0016] In a further embodiment, the base is fixedly installed on the top of the fixing plate, the left end of the pressure handle is movably connected to the top left side of the base, the bottom end of the handle is movably connected to the right bottom end of the base, the latch is rotatably installed in the middle section of the handle, and the clamp is movably installed on the pressure handle.

[0017] In a further embodiment, the base is composed of a rear L-shaped plate and a front L-shaped plate.

[0018] By adopting the above technical solution, there is a gap between the rear L-shaped plate and the front L-shaped plate. The bottom ends of the rear L-shaped plate and the front L-shaped plate are both straight edges, and the bottom ends of the rear L-shaped plate and the front L-shaped plate are far apart from each other. The gap between the rear L-shaped plate and the front L-shaped plate is used to allow space for the pressure handle to move.

[0019] In summary, this utility model has the following beneficial effects:

[0020] 1. The workpiece is mechanically fixed to the top of the fixed plate by a vertical quick clamp, which achieves stable clamping of the workpiece, eliminates the dependence on air source, and the limiting component maintains the perpendicularity of the clamp and the pressure handle, so that the clamp can stably clamp the workpiece. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram illustrating the structure of the pressure handle of this utility model.

[0023] Figure 3 This is a schematic diagram illustrating the internal structure of the pressure handle of this utility model;

[0024] Figure 4This is a structural schematic diagram of the sleeve used to illustrate this utility model.

[0025] In the diagram, 1 is the fixing plate; 2 is the vertical quick clamp; 21 is the base; 22 is the pressure handle; 23 is the handle; 24 is the buckle; 25 is the clamp head; 3 is the first positioning component; 4 is the second positioning component; 5 is the limiting component; 51 is the sleeve; 52 is the first limiting piece; and 53 is the second limiting piece. Detailed Implementation

[0026] The present invention will be further described in detail below with reference to the accompanying drawings.

[0027] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to the attached figures. Figure 1 In this specification, the terms "bottom surface" and "top surface," "inner" and "outer" refer to the direction toward or away from the geometry of a specific component. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this specification, "a plurality of" means two or more, unless otherwise explicitly and specifically defined by the direction of the center.

[0028] Example 1:

[0029] like Figures 1-4As shown, an ultra-deep hole segmented machining device includes a fixed plate 1. Multiple vertical quick clamps 2 are evenly spaced from left to right on the top front side of the fixed plate 1. Multiple first positioning components 3 and second positioning components 4 are arranged on the top of the fixed plate 1. The first positioning components 3 are evenly spaced from left to right, and the multiple second positioning components 4 are evenly spaced from left to right, with the second positioning components 4 spaced in front of the first positioning components 3. The vertical quick clamps 2 consist of a base 21, a pressure handle 22, a handle 23, a latch 24, and a chuck 25. The clamp 25 is slidably mounted on the pressure handle 22 via a limiting component 5, which maintains the perpendicularity between the clamp 25 and the pressure handle 22. The limiting component 5 includes a sleeve 51, a first limiting piece 52, and a second limiting piece 53. The top of the pressure handle 22 has a through-hole, with a first groove on the rear side of the inner side of the hole and a second groove on the front side. The length of both the first and second grooves is in the left-right direction. The sleeve 51 is slidably mounted inside the hole, with its rear side located at... Within the first groove, the front side of the sleeve 51 is located within the second groove. The axis of the sleeve 51 is vertically arranged. The upper and lower surfaces of the first and second grooves are used to mate with the top and bottom surfaces of the sleeve 51. The inner diameter of the sleeve 51 is fitted with the chuck 25. The top of the chuck passes through the sleeve 51 from bottom to top and extends to the top of the pressure handle. The sleeve 51 includes an inner ring and an outer ring. Threads are provided inside the outer ring and outside the inner ring. The inner ring is screwed into the inside of the outer ring. The first limiting piece 52 is slidably mounted on the top of the pressure handle 22, and the second... The limiting plate 53 is slidably installed at the bottom of the pressure handle 22. The first limiting plate 52 and the second limiting plate 53 are both provided with vertical clearance holes, which are collinear with the axis of the sleeve 51. The base 21 is fixedly installed on the top of the fixing plate 1. The left end of the pressure handle 22 is movably connected to the top left side of the base 21. The bottom end of the handle 23 is movably connected to the right bottom end of the base 21. The latch 24 is rotatably installed in the middle section of the handle 23. The clamp is movably installed on the pressure handle. The base 21 is composed of a rear L-shaped plate and a front L-shaped plate.

[0030] Specific implementation process: The vertical quick clamp uses a mechanical method to fix the workpiece on the top of the fixed plate, achieving stable clamping of the workpiece, solving the dependence on the air source, and the limiting component maintains the perpendicularity of the clamp and the pressure handle, so that the clamp can stably clamp the workpiece.

[0031] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.

[0032] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A segmented machining device for ultra-deep holes, characterized in that: The device includes a fixing plate (1), on the top front side of the fixing plate (1) are multiple vertical quick clamps (2) arranged at equal intervals from left to right. The top of the fixing plate (1) is provided with multiple first positioning components (3) and second positioning components (4). The multiple first positioning components (3) are arranged at equal intervals from left to right, and the multiple second positioning components (4) are arranged at equal intervals from left to right. The second positioning components (4) are spaced apart on the front side of the first positioning components (3). The vertical quick clamp (2) is composed of a base (21), a pressure bar (22), a handle (23), a buckle (24), and a clamp (25). The clamp (25) is slidably mounted on the pressure bar (22) by a limiting component (5). The limiting component (5) is used to maintain the perpendicularity between the clamp (25) and the pressure bar (22).

2. The ultra-deep hole segmented machining device according to claim 1, characterized in that: The limiting component (5) includes a sleeve (51), a first limiting piece (52), and a second limiting piece (53). The top of the pressure handle (22) is provided with a waist-shaped hole that runs vertically through the top and bottom. The rear side of the inner side of the waist-shaped hole is provided with a first sliding groove, and the front side of the inner side of the waist-shaped hole is provided with a second sliding groove. The length direction of the first sliding groove and the second sliding groove is both in the left-right direction. The sleeve (51) is slidably installed inside the waist-shaped hole. The rear side of the sleeve (51) is located in the first sliding groove, and the front side of the sleeve (51) is located in the second sliding groove. The axis of the sleeve (51) is vertically set. The upper and lower surfaces of the first and second sliding grooves are used to cooperate with the top and bottom surfaces of the sleeve (51). The inner diameter of the sleeve (51) is transitionally fitted with the chuck (25). The top of the chuck passes through the sleeve (51) from bottom to top and extends to the top of the pressure handle.

3. The ultra-deep hole segmented processing device according to claim 2, characterized in that: The sleeve (51) includes an inner ring and an outer ring. The inner ring and the outer ring are threaded. The inner ring is screwed into the inner ring.

4. The ultra-deep hole segmented machining device according to claim 2, characterized in that: The first limiting piece (52) is slidably mounted on the top of the pressure handle (22), and the second limiting piece (53) is slidably mounted on the bottom of the pressure handle (22). Both the first limiting piece (52) and the second limiting piece (53) are provided with vertical clearance holes, and the clearance holes are collinear with the axis of the sleeve (51).

5. The ultra-deep hole segmented machining device according to claim 1, characterized in that: The base (21) is fixedly installed on the top of the fixed plate (1). The left end of the pressure handle (22) is movably connected to the top left side of the base (21). The bottom end of the handle (23) is movably connected to the right bottom end of the base (21). The latch (24) is rotatably installed in the middle section of the handle (23). The clamp is movably installed on the pressure handle.

6. The ultra-deep hole segmented machining device according to claim 5, characterized in that: The base (21) is composed of an L-shaped plate on the rear side and an L-shaped plate on the front side.

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