Dust control device for wind turbine blade cutting process

Abstract

This utility model discloses a dust prevention device for the wind turbine blade cutting process. It provides dust prevention during the cutting of wind turbine blades by a cutting device, and includes a support base, a drive mechanism, a curtain assembly, a telescopic frame mechanism, and a dust filtration and recovery mechanism. The dust prevention device for wind turbine blade cutting, through the curtain assembly including a front curtain, a middle curtain, and a rear curtain, effectively blocks dust generated during the cutting process, preventing dust from escaping into the working environment. The telescopic frame mechanism can move horizontally along the support base and, driven by the drive mechanism, can be flexibly adjusted according to the length of the wind turbine blade and the cutting position, improving the applicability of the device. The dust filtration and recovery mechanism can recover and filter the dust generated during cutting, not only reducing dust pollution but also enabling dust recycling, thus saving resources.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine blade equipment, and in particular to a dust prevention device for the wind turbine blade cutting process. Background Technology

[0002] Cutting is an essential step in the production and processing of wind turbine blades. However, the cutting process generates a large amount of dust, which not only poses a serious threat to the health of operators but also pollutes the working environment. Furthermore, dust adhering to equipment can affect its normal operation and service life.

[0003] Currently, existing dust control measures for wind turbine blade cutting are relatively simple, typically involving only basic shielding, which is ineffective and allows dust to still escape in large quantities. Furthermore, most existing dust control devices are fixed in place and cannot be flexibly adjusted according to the cutting location and size of the wind turbine blades, resulting in poor applicability. In addition, there is a lack of effective dust recovery and filtration mechanisms, leading to direct emission of dust into the air and further exacerbating environmental pollution.

[0004] Therefore, in order to solve the above problems, it is urgent to develop a dustproof device for the wind turbine blade cutting process that has good dustproof effect, can be flexibly adjusted, and can effectively recover and filter dust. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a dust prevention device for the cutting process of wind turbine blades.

[0006] The technical solution adopted by this utility model to solve its technical problem is: to construct a dust prevention device for the wind turbine blade cutting process, which prevents dust when the wind turbine blade cutting device cuts the wind turbine blade, and includes a support base, a drive mechanism, a curtain assembly, a telescopic frame mechanism and a dust filtration and recovery mechanism.

[0007] The telescopic frame mechanism is mounted on the support base and can move along the horizontal direction of the support base; the drive mechanism is mounted on the support base and is used to drive the telescopic frame mechanism to move.

[0008] The curtain assembly includes a front curtain, a middle curtain, and a rear curtain. The front curtain, the middle curtain, and the rear curtain work together to prevent dust generated during the cutting of wind turbine blades from escaping. The front curtain is installed on the wind turbine blade cutting device, the middle curtain is installed on the telescopic frame mechanism and is connected to the front curtain, and the rear curtain is installed at the end of the middle curtain away from the front curtain.

[0009] The dust filtration and recovery mechanism is used to recover and filter the dust generated during the cutting of wind turbine blades.

[0010] In some embodiments, the telescopic frame mechanism includes a plurality of column assemblies and a plurality of connecting rod assemblies. The plurality of column assemblies are arranged separately along the horizontal direction of the support base. Each adjacent column assembly is connected by the plurality of connecting rod assemblies. The intermediate curtain includes a plurality of curtain units. The curtain units are installed between adjacent column assemblies and are connected to each other by zippers.

[0011] In some embodiments, each of the column assemblies includes a pair of connecting columns and a connecting beam connected to the pair of connecting columns, and each of the connecting rod assemblies includes a pair of connecting rods that are hinged together, with both ends of the connecting rods connected to an adjacent connecting column or an adjacent connecting beam.

[0012] In some embodiments, the support base is provided with a slide rail, and the connecting column is mounted on the slide rail by a slider.

[0013] In some embodiments, the drive mechanism includes an active end connecting plate, a driven end connecting plate, an active end mounting base, a driven end mounting base, an active sprocket, a driven sprocket, a drive motor, and a drive chain;

[0014] Both the active end connecting plate and the driven end connecting plate are mounted on the support base. The active end mounting base is mounted on the active end connecting plate. The drive motor is mounted on the active end mounting base and its output end is connected to the active sprocket. The driven end mounting base is mounted on the driven end connecting plate. The driven sprocket is connected to the driven end mounting base. The drive chain is meshed with both the active sprocket and the driven sprocket.

[0015] In some embodiments, the active end connecting plate is provided with an active end adjustment hole for connecting with the active end mounting base, and the driven end connecting plate is provided with a driven end adjustment hole for connecting with the driven end mounting base.

[0016] In some embodiments, the drive mechanism further includes a guide rod and a linkage block. The two ends of the guide rod are respectively connected to the active end connecting plate and the driven end connecting plate. The linkage block is movably connected to the guide rod and fixedly connected to the drive chain. One of the connecting columns is fixedly connected to the linkage block.

[0017] In some embodiments, the curtain unit is provided with a transparent plastic film.

[0018] In some embodiments, the bottom of the curtain unit is provided with Velcro.

[0019] In some embodiments, the front curtain and the middle curtain are connected by a dustproof cloth, and the dustproof cloth is connected to the front curtain and the middle curtain by buttons and Velcro.

[0020] The present invention offers the following advantages: The dustproof device for wind turbine blade cutting, by incorporating a curtain assembly including a front curtain, a middle curtain, and a rear curtain, effectively blocks dust generated during the cutting process, preventing dust from escaping into the working environment. The telescopic frame mechanism can move horizontally along the supporting base, and under the drive of the mechanism, it can be flexibly adjusted according to the length of the wind turbine blade and the cutting position, improving the device's applicability. The dust filtration and recovery mechanism can recover and filter the dust generated during cutting, not only reducing dust pollution but also enabling dust recycling and resource conservation. Attached Figure Description

[0021] To more clearly illustrate the technical solution of this utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be understood that the following drawings only show some embodiments of this utility model and should not be considered as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort. In the drawings:

[0022] Figure 1 This is a schematic diagram of the overall structure of the dustproof device for the wind turbine blade cutting process of this utility model.

[0023] Figure 2 This is a schematic diagram of the overall structure of the curtain assembly of this utility model;

[0024] Figure 3 This is a schematic diagram of the overall structure of the drive mechanism of this utility model;

[0025] Figure 4 yes Figure 3 Enlarged diagram of point A in the middle. Detailed Implementation

[0026] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the orientations or positional relationships indicated by terms such as "front," "rear," "upper," "lower," "left," "right," "longitudinal," "horizontal," "vertical," "horizontal," "top," "bottom," "inner," "outer," "head," and "tail" are based on the orientations or positional relationships shown in the accompanying drawings, and are constructed and operated in a specific orientation. They are only for the convenience of describing this technical solution and do not indicate that the device or component referred to must have a specific orientation; therefore, they should not be construed as limitations on this utility model.

[0027] It should also be noted that, unless otherwise explicitly specified and limited, terms such as "installation," "connection," "joining," "fixing," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. When an component is referred to as being "on" or "below" another component, the component can be located "directly" or "indirectly" on the other component, or there may be one or more intermediary components. The terms "first," "second," "third," etc., are only for the convenience of describing this technical solution and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, features defined with "first," "second," "third," etc., may explicitly or implicitly include one or more of that feature. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0028] Reference Figures 1 to 4This invention relates to a dust prevention device for wind turbine blade cutting, as described in some embodiments of the present invention. The device prevents dust from escaping during the cutting process of wind turbine blades 7 by the wind turbine blade cutting device 6. It includes a support base 1, a drive mechanism 2, a curtain assembly 3, a telescopic frame mechanism 4, and a dust filtration and recovery mechanism 5. The telescopic frame mechanism 4 is mounted on the support base 1 and can move horizontally along the support base 1. The drive mechanism 2 is mounted on the support base 1 and drives the telescopic frame mechanism 4. The curtain assembly 3 includes a front curtain 31, a middle curtain 32, and a rear curtain 33. These three curtains work together to prevent dust from escaping during the cutting of the wind turbine blades 7. The front curtain 31 is mounted on the wind turbine blade cutting device 6, the middle curtain 32 is mounted on the telescopic frame mechanism 4 and is connected to the front curtain 31, and the rear curtain 33 is mounted at the end of the middle curtain 32 furthest from the front curtain 31. The dust filtration and recovery mechanism 5 is used to recover and filter the dust generated during the cutting of the wind turbine blades 7.

[0029] The support base 1 is formed by welding rectangular tubes, with a protective paint finish and rust prevention treatment. The mounting reference surface has an anti-rust coating, while the non-installation surfaces are painted. The carbon steel structural components are blackened. The dust filtration and recovery mechanism 5 is used to recover and filter the dust generated during the cutting of the wind turbine blades 7. It can utilize existing dust filtration and recovery equipment, such as a recovery box with a filter and fan. The fan's suction port is located within the space enclosed by the curtain assembly 3, and the fan draws the dust into the recovery box for filtration and recovery. Under the suction of the dust filter, a negative pressure is maintained within the space enclosed by the curtain assembly 3, reducing dust leakage. Furthermore, the rear curtain 33 can be manually operated, while the front curtain 31 can be electrically operated.

[0030] Understandably, this dustproof device for wind turbine blade cutting, by setting up a curtain assembly 3, including a front curtain 31, a middle curtain 32, and a rear curtain 33, can effectively block the dust generated during the cutting process and prevent dust from spilling into the working environment. The telescopic frame mechanism 4 can move horizontally along the supporting base 1, and under the drive of the drive mechanism 2, it can be flexibly adjusted according to the length of the wind turbine blade 7 and the cutting position, improving the applicability of the device. The dust filtration and recovery mechanism 5 can recover and filter the dust generated during cutting, which not only reduces dust pollution but also allows for dust recycling, saving resources.

[0031] like Figure 1As shown, the telescopic frame mechanism 4 includes multiple column assemblies 41 and multiple connecting rod assemblies 42. The column assemblies 41 are arranged separately along the horizontal direction of the supporting base 1. Each adjacent column assembly 41 is connected by multiple connecting rod assemblies 42. The intermediate curtain 32 includes multiple curtain units 321, which are installed between adjacent column assemblies 41 and connected by zippers. This structure, using multiple column assemblies 41 and connecting rod assemblies 42 to form the telescopic frame mechanism 4, enables telescopic functionality, thereby allowing the intermediate curtain 32 to extend and retract to adapt to different cutting scenarios. The zipper connection between adjacent curtain units 321 ensures the sealing of the intermediate curtain 32 during extension and retraction, preventing dust from escaping through the gaps between the curtain units 321. The telescopic frame mechanism 4 has a total extension stroke of approximately 4000 mm, a total length of approximately 4500 mm when extended, and approximately 500 mm when shortened.

[0032] Each column assembly 41 includes a pair of connecting columns 411 and a connecting beam 412 connected to the pair of connecting columns 411. Each connecting rod assembly 42 includes a pair of connecting rods 421, which are hinged together. The two ends of the connecting rods 421 are connected to adjacent connecting columns 411 or adjacent connecting beams 412. This structural design of the column assemblies 41 and connecting rod assemblies 42 makes the telescopic frame mechanism 4 more flexible and stable in its extension and retraction, and better adaptable to different working requirements. The hinged connection between the connecting rods 421 ensures the smoothness of the extension and retraction process.

[0033] The support base 1 is equipped with a slide rail 11, and the connecting column 411 is mounted on the slide rail 11 via a slider 12. The cooperation between the slide rail 11 and the slider 12 provides guidance for the movement of the connecting column 411, making the telescopic frame mechanism 4 move more smoothly and reliably along the horizontal direction of the support base 1, and reducing friction and resistance during the movement.

[0034] like Figure 3 and Figure 4As shown, the drive mechanism 2 includes an active end connecting plate 21, a driven end connecting plate 22, an active end mounting base 23, a driven end mounting base 24, an active sprocket 25, a driven sprocket 26, a drive motor 27, and a drive chain 28. The active end connecting plate 21 and the driven end connecting plate 22 are both mounted on the support base 1. The active end mounting base 23 is mounted on the active end connecting plate 21. The drive motor 27 is mounted on the active end mounting base 23, and its output end is connected to the active sprocket 25. The driven end mounting base 24 is mounted on the driven end connecting plate 22. The driven sprocket 26 is connected to the driven end mounting base 24. The drive chain 28 is meshed with both the active sprocket 25 and the driven sprocket 26. The drive motor 27 drives the active sprocket 25 to rotate. Through the meshing transmission of the drive chain 28 with the active sprocket 25 and the driven sprocket 26, power is transmitted, thereby driving the telescopic frame mechanism 4 to move. This sprocket and chain drive method has advantages such as high transmission efficiency, large torque transmission, and reliable operation.

[0035] The driving end connecting plate 21 is provided with a driving end adjustment hole 211 for connecting to the driving end mounting base 23, and the driven end connecting plate 22 is provided with a driven end adjustment hole 241 for connecting to the driven end mounting base 24. The driving end adjustment holes 211 and 241 can be elongated holes. The driving end mounting base 23 and the driven end mounting base 24 are fixed to appropriate positions in the driving end adjustment holes 211 and 241 respectively using bolts. The provision of the driving end adjustment holes 211 and 241 facilitates the adjustment of the positions of the driving end mounting base 23 and the driven end mounting base 24, thereby adjusting the distance between the driving sprocket 25 and the driven sprocket 26, facilitating the installation and tensioning of the drive chain 28, and ensuring the stability of the transmission.

[0036] The drive mechanism 2 also includes a guide rod 201 and a connecting block 202. The two ends of the guide rod 201 are connected to the active end connecting plate 21 and the driven end connecting plate 22, respectively. The connecting block 202 is movably connected to the guide rod 201 and fixedly connected to the drive chain 28. One of the connecting columns 411 is fixedly connected to the connecting block 202. The guide rod 201 provides guidance for the movement of the connecting block 202, ensuring the stability of the connecting block 202 as it moves with the drive chain 28. The connecting block 202 transmits the movement of the drive chain 28 to the connecting column 411, thereby driving the entire telescopic frame mechanism 4 to move, making power transmission more direct and reliable.

[0037] The curtain unit 321 is equipped with a transparent plastic film 3211. The transparent plastic film 3211 allows operators to easily observe the cutting process without opening the curtain, thus preventing dust from escaping due to observation. The bottom of the curtain unit 321 is equipped with Velcro, which allows the bottom of the curtain unit 321 to be attached to the support frame 1 or the ground, further enhancing the sealing of the curtain assembly 3 and preventing dust from escaping from the bottom of the curtain.

[0038] The front curtain 31 and the middle curtain 32 are connected by a dustproof cloth, which is then connected to both the front curtain 31 and the middle curtain 32 using buttons and Velcro. The dustproof cloth enhances the sealing of the connection between the front curtain 31 and the middle curtain 32. The buttons bear weight and prevent pulling, while the Velcro prevents dust from escaping. The button and Velcro connection is not only secure but also easy to disassemble and install, facilitating cleaning and replacement of the curtains. The double connection between the dustproof cloth and the front curtain 31 and the middle curtain 32 further enhances the sealing and security of the connection.

[0039] The working principle of the dustproof device used in the wind turbine blade cutting process is as follows: Before cutting the wind turbine blade 7, according to the size and cutting position of the wind turbine blade 7, the drive motor 27 drives the drive sprocket 25 to rotate. The drive sprocket 25 drives the driven sprocket 26 to rotate through the drive chain 28. When the drive chain 28 moves, it drives the connecting block 202 to move along the guide rod 201. The connecting block 202 drives the connecting column 411 connected to it to move along the slide rail 11, thereby causing the telescopic frame mechanism 4 to extend and retract, adjusting the position and length of the middle curtain 32 so that the curtain assembly 3 can completely surround the cutting area. During the cutting process, the front curtain 31, the middle curtain 32, and the rear curtain 33 work together to prevent dust from escaping. At the same time, the dust filtration and recovery mechanism 5 recovers and filters the dust generated during cutting. The operator can observe the cutting situation through the transparent plastic film 3211 on the curtain unit 321.

[0040] Compared with the prior art, the present invention has the following beneficial effects:

[0041] This utility model, by setting a curtain assembly 3, including a front curtain 31, a middle curtain 32 and a rear curtain 33, can effectively block the dust generated during the cutting process and prevent the dust from spilling into the working environment. The telescopic frame mechanism 4 can move horizontally along the support base 1. Driven by the drive mechanism 2, it can be flexibly adjusted according to the length of the wind turbine blade 7 and the cutting position, thus improving the applicability of the device.

[0042] The dust filtration and recycling unit 5 can recycle and filter the dust generated during cutting, which not only reduces dust pollution but also allows for the recycling and reuse of dust, thus saving resources.

[0043] A transparent plastic film 3211 is installed on the curtain unit 321 to facilitate the operator's observation of the cutting process. The Velcro at the bottom of the curtain unit 321 enhances the dustproof effect.

[0044] The drive mechanism 2 has a reasonable structural design. Through the cooperation of the drive sprocket 25, the driven sprocket 26 and the drive chain 28, it drives the telescopic frame mechanism 4 to move smoothly. The setting of the drive end adjustment hole 211 and the driven end adjustment hole 241 makes it convenient to adjust the tension of the drive chain 28, ensuring the stable operation of the mechanism.

[0045] It is understood that the above embodiments only illustrate preferred embodiments of the present utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present utility model patent. It should be noted that for those skilled in the art, the above technical features can be freely combined, and several modifications and improvements can be made without departing from the concept of the present utility model, all of which fall within the protection scope of the present utility model. Therefore, all equivalent transformations and modifications made within the scope of the claims of the present utility model should fall within the coverage of the claims of the present utility model.

Claims

1. A dust prevention device for the wind turbine blade cutting process, which prevents dust from entering the wind turbine blade (7) when the wind turbine blade cutting device (6) cuts the wind turbine blade (7), characterized in that, It includes a support base frame (1), a drive mechanism (2), a curtain assembly (3), a telescopic frame mechanism (4), and a dust filtration and recovery mechanism (5); The telescopic frame mechanism (4) is mounted on the support base (1) and can move along the horizontal direction of the support base (1). The drive mechanism (2) is mounted on the support base (1) and is used to drive the telescopic frame mechanism (4) to move. The curtain assembly (3) includes a front curtain (31), a middle curtain (32), and a rear curtain (33). The front curtain (31), the middle curtain (32), and the rear curtain (33) are used together to prevent dust generated during the cutting of wind turbine blades (7) from escaping. The front curtain (31) is installed on the wind turbine blade cutting device (6). The middle curtain (32) is installed on the telescopic frame mechanism (4) and is connected to the front curtain (31). The rear curtain (33) is installed at the end of the middle curtain (32) away from the front curtain (31). The dust filtration and recycling mechanism (5) is used to recycle and filter the dust generated when the wind turbine blades (7) are cut.

2. The dustproof device for wind turbine blade cutting process according to claim 1, characterized in that, The telescopic frame mechanism (4) includes multiple column assemblies (41) and multiple connecting rod assemblies (42). The multiple column assemblies (41) are arranged separately along the horizontal direction of the support base (1). Each adjacent column assembly (41) is connected by multiple connecting rod assemblies (42). The intermediate curtain (32) includes multiple curtain units (321). The curtain units (321) are installed between adjacent column assemblies (41). Adjacent curtain units (321) are connected by zippers.

3. The dustproof device for wind turbine blade cutting process according to claim 2, characterized in that, Each of the column assemblies (41) includes a pair of connecting columns (411) and a connecting beam (412) connected to the pair of connecting columns (411). Each of the connecting rod assemblies (42) includes a pair of connecting rods (421) that are hinged together. The two ends of the connecting rods (421) are connected to the adjacent connecting column (411) or the adjacent connecting beam (412).

4. The dustproof device for wind turbine blade cutting process according to claim 3, characterized in that, The support base (1) is provided with a slide rail (11), and the connecting column (411) is installed on the slide rail (11) by a slider (12).

5. The dustproof device for wind turbine blade cutting process according to claim 4, characterized in that, The drive mechanism (2) includes an active end connecting plate (21), a driven end connecting plate (22), an active end mounting base (23), a driven end mounting base (24), an active sprocket (25), a driven sprocket (26), a drive motor (27), and a drive chain (28); The active end connecting plate (21) and the driven end connecting plate (22) are both mounted on the support base (1). The active end mounting seat (23) is mounted on the active end connecting plate (21). The drive motor (27) is mounted on the active end mounting seat (23) and the output end of the drive motor (27) is connected to the active sprocket (25). The driven end mounting seat (24) is mounted on the driven end connecting plate (22). The driven sprocket (26) is connected to the driven end mounting seat (24). The drive chain (28) is meshed with both the active sprocket (25) and the driven sprocket (26).

6. The dustproof device for wind turbine blade cutting process according to claim 5, characterized in that, The active end connecting plate (21) is provided with an active end adjustment hole (211) for connecting with the active end mounting base (23), and the driven end connecting plate (22) is provided with a driven end adjustment hole (241) for connecting with the driven end mounting base (24).

7. The dustproof device for wind turbine blade cutting process according to claim 6, characterized in that, The drive mechanism (2) further includes a guide rod (201) and a linkage block (202). The two ends of the guide rod (201) are respectively connected to the active end connecting plate (21) and the driven end connecting plate (22). The linkage block (202) is movably connected to the guide rod (201) and fixedly connected to the drive chain (28). One of the connecting columns (411) is fixedly connected to the linkage block (202).

8. The dustproof device for wind turbine blade cutting process according to claim 2, characterized in that, The curtain unit (321) is provided with a transparent plastic film (3211).

9. The dustproof device for wind turbine blade cutting process according to claim 2, characterized in that, The bottom of the curtain unit (321) is provided with Velcro.

10. The dustproof device for wind turbine blade cutting process according to claim 1, characterized in that, The front curtain (31) and the middle curtain (32) are connected by a dustproof cloth, and the dustproof cloth is connected to the front curtain (31) and the middle curtain (32) by buttons and Velcro.

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