A surface treatment device for welding material production

Abstract

This utility model provides a surface treatment device for welding material production, belonging to the technical field of welding material manufacturing equipment. It includes a feeding mechanism, an inclined material trough assembly fixedly installed on the top of the support leg, a grooved roller sleeved on the surface of the rotating shaft, and a push rod assembly fixedly installed on the side of the fixed mounting plate; and a grinding mechanism, including a second fixed seat fixedly installed on the side of the fixed mounting plate, and a grinding roller that passes through the second fixed seat and is rotatable. This utility model, through the cooperation of the inclined material trough assembly and the grooved roller, enables the orderly sequential feeding of welding materials. The push rod assembly stably pushes the welding materials to the grinding mechanism, seamlessly connecting the feeding and grinding stages. This continuous feeding mode avoids production stoppages caused by traditional intermittent feeding, providing a stable material supply guarantee for the efficient operation of the entire surface treatment process, helping to improve the efficiency of welding material surface treatment and saving manpower.

Description

Technical Field

[0001] This utility model belongs to the technical field of welding material manufacturing equipment, specifically relating to a surface treatment device for welding material production. Background Technology

[0002] Welding materials, as an indispensable key material in the welding process, are widely used in many industrial fields such as machinery manufacturing, petrochemicals, construction engineering, and shipbuilding. Their quality directly affects the core performance of welded joints, such as strength, sealing, and corrosion resistance, and thus relates to the safety and reliability of the entire welded structure.

[0003] Traditional welding material surface treatment methods mostly rely on manual operation, such as sanding and wire brush cleaning. This method is not only labor-intensive and inefficient, but the treatment quality is also greatly affected by the operator's skill level and sense of responsibility, making it difficult to guarantee the consistency and stability of the treatment effect. With the development of large-scale and automated industrial production, higher requirements have been placed on the efficiency and quality of welding material surface treatment. Traditional manual treatment methods can no longer meet the needs of modern production. Therefore, a surface treatment equipment for welding material production has emerged. Utility Model Content

[0004] The purpose of this invention is to provide a surface treatment device for welding material production, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A surface treatment device for welding material production, comprising, The feeding mechanism includes a support leg, an inclined trough assembly fixedly installed on the top of the support leg, a fixed mounting plate fixedly installed on the side of the support leg, a rotating shaft that passes through the fixed mounting plate and is rotatable, a grooved roller sleeved on the surface of the rotating shaft, a first fixed seat sleeved on the surface of the rotating shaft and fixedly installed on the side of the support leg, and a push rod assembly fixedly installed on the side of the fixed mounting plate. The inclined trough assembly includes an inclined slide fixedly installed on the top of the support leg and a first side baffle fixedly installed on both sides of the inclined slide surface; the push rod assembly includes a support plate fixedly installed on the side of the fixed mounting plate, a connecting slide plate fixedly installed on the top of the support plate, a guide groove fixedly installed on the top end of the support plate, and a second side baffle fixedly installed on both sides of the connecting slide plate surface. The grinding mechanism includes a second fixed seat fixedly mounted on the side of the fixed mounting plate, a grinding roller that passes through the second fixed seat and is rotatable, a pulley assembly sleeved on the surface of the grinding roller, and a motor that drives the pulley assembly to rotate.

[0006] As a preferred embodiment of the present invention, the inclined trough assembly further includes a connecting block fixedly installed on the side wall of the fixed mounting plate, and an L-shaped limiting plate fixedly installed on the surface of the connecting block.

[0007] As a preferred embodiment of this utility model, the corner of the L-shaped limiting plate is provided with a rounded transition structure, and the guide surface of the L-shaped limiting plate is arranged parallel to the guide surface of the inclined slide, forming a guide channel for a single welding material to pass through.

[0008] In a preferred embodiment of this utility model, a bearing is fixedly installed in the inner cavity of the fixed mounting plate, the bearing is movably connected to the rotating shaft through a keyway, and a motor for driving the rotating shaft to rotate is sleeved at the end of the rotating shaft.

[0009] As a preferred embodiment of this utility model, the grooved roller has a groove on its surface that can accommodate welding material, and the length of the groove is the same as the length of the welding material.

[0010] As a preferred embodiment of the present invention, the push rod assembly further includes a support frame fixedly installed on the side of the support plate, a cylinder fixedly installed on the top of the support frame, and a push rod fixedly installed on the output end of the cylinder.

[0011] As a preferred embodiment of this utility model, the guide groove sidewall has a 90° fan-shaped notch, and the push rod is slidably inserted into the guide groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: through the cooperation of the inclined trough assembly and the grooved roller, the welding materials can be conveyed one by one in an orderly manner, avoiding congestion and laying the foundation for subsequent continuous processing, which greatly improves the overall feeding and processing efficiency. The push rod assembly can stably push the welding materials conveyed by the grooved roller to the grinding mechanism, so that the feeding link and the grinding link are seamlessly connected. This continuous feeding mode avoids the production stoppage caused by the traditional intermittent feeding, provides a stable material supply guarantee for the efficient operation of the entire surface treatment process, helps to improve the efficiency of welding material surface treatment and save manpower. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the inclined trough assembly structure of this utility model; Figure 3 This is a schematic diagram of the push rod assembly structure of this utility model; Figure 4 This is a schematic diagram of the grinding mechanism of this utility model.

[0014] In the diagram: 100, feeding mechanism; 101, support leg; 102, inclined trough assembly; 102a, inclined slide; 102b, first side baffle; 102c, connecting block; 102d, L-shaped limiting plate; 103, fixed mounting plate; 104, rotating shaft; 105, grooved roller; 106, first fixed seat; 107, push rod assembly; 107a, support plate; 107b, connecting slide plate; 107c, guide groove; 107d, second side baffle; 107e, support frame; 107f, cylinder; 107g, push rod; 200, grinding mechanism; 201, second fixed seat; 202, grinding roller; 203, pulley assembly; 204, motor. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0018] Example Reference Figures 1-4 This is an embodiment of the present invention, which provides a surface treatment device for welding material production, comprising: The feeding mechanism 100 includes a support leg 101, an inclined trough assembly 102 fixedly installed on the top of the support leg 101, a fixed mounting plate 103 fixedly installed on the side of the support leg 101, a rotating shaft 104 that passes through the fixed mounting plate 103 and is rotatable, a grooved roller 105 sleeved on the surface of the rotating shaft 104, a first fixed seat 106 sleeved on the surface of the rotating shaft 104 and fixedly installed on the side of the support leg 101, and a push rod assembly 107 fixedly installed on the side of the fixed mounting plate 103. The inclined chute assembly 102 includes an inclined slide 102a fixedly installed on the top of the support leg 101 and a first side baffle 102b fixedly installed on both sides of the surface of the inclined slide 102a; the push rod assembly 107 includes a support plate 107a fixedly installed on the side of the fixed mounting plate 103, a connecting slide plate 107b fixedly installed on the top of the support plate 107a, a guide groove 107c fixedly installed on the top end of the support plate 107a, and a second side baffle 107d fixedly installed on both sides of the surface of the connecting slide plate 107b. The grinding mechanism 200 includes a second fixed seat 201 fixedly installed on the side of the fixed mounting plate 103, a grinding roller 202 that passes through the second fixed seat 201 and is rotatable, a pulley assembly 203 sleeved on the surface of the grinding roller 202, and a motor 204 that drives the pulley assembly 203 to rotate.

[0019] Specifically, the corner of the L-shaped limiting plate 102d is provided with a rounded transition structure, and the guide surface of the L-shaped limiting plate 102d is set parallel to the guide surface of the inclined slide 102a, forming a guide channel for a single welding material to pass through. Furthermore, the L-shaped limiting plate 102d and the inclined slide 102a have the same width, and the surfaces in contact with the plate are polished so that the welding material can roll in the guide channel they form.

[0020] Preferably, the guide groove 107c has a 90° fan-shaped notch on its side wall, and the push rod 107g is slidably inserted into the guide groove.

[0021] It should be noted that the surface of the guide groove 107c that contacts the plate is polished so that the welding material can be inserted into the groove. The length of the push rod 107g is equal to the length of the guide groove 107c so that the welding material can be completely pushed into the grinding roller 202.

[0022] In use, the welding material is placed on the inclined slide 102a of the inclined material trough assembly 102. Under the action of gravity, the welding material slides downward along the inclined slide 102a. When the welding material slides to the L-shaped limiting plate 102d, since the guide surface of the L-shaped limiting plate 102d is parallel to the guide surface of the inclined slide 102a and forms a guide channel for a single piece of welding material to pass through, the welding material will enter the channel one by one in sequence. The motor at the end of the rotating shaft 104 is started, driving the rotating shaft 104 to rotate, which in turn causes the grooved roller 105 to rotate. When the grooves on the surface of the grooved roller 105 are... When rotated to be opposite to the outlet of the guide channel, the welding material coming out of the guide channel will fall into the groove. As the groove roller 105 continues to rotate, the welding material slides down into the guide groove 107c through the connecting slide plate 107b. The cylinder 107f in the push rod assembly 107 is activated, and the push rod 107g pushes the welding material to slide in the guide groove 107c. The welding material is finally pushed to the working area of ​​the grinding mechanism 200. The motor 204 of the grinding mechanism 200 is activated, and the rotating grinding roller 202 grinds the surface of the welding material to remove impurities and burrs.

[0023] In summary, the inclined slide 102a of the inclined material chute assembly 102, in conjunction with the first side baffle, allows the welding material to slide down naturally under gravity, reducing manual intervention. The L-shaped limiting plate 102d and the inclined slide 102a form a guide channel for a single piece of welding material to pass through. With the rotation of the grooved roller 105, the welding material can be transported one by one in an orderly manner, avoiding congestion and laying the foundation for subsequent continuous processing. This significantly improves the overall feeding and processing efficiency. The push rod 107g in the push rod assembly 107, in conjunction with the connecting slide plate 107b and the guide groove 107c, can stably push the welding material transported by the grooved roller 105 to the grinding mechanism 200, making the feeding and grinding stages seamlessly connected. This continuous feeding mode avoids the production stoppage caused by traditional intermittent feeding, provides a stable material supply guarantee for the efficient operation of the entire surface treatment process, helps to improve the efficiency of welding material surface treatment, and saves manpower.

[0024] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0025] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0026] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0027] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A surface treatment device for welding material production, characterized in that: include, The feeding mechanism (100) includes a support leg (101), an inclined trough assembly (102) fixedly installed on the top of the support leg (101), a fixed mounting plate (103) fixedly installed on the side of the support leg (101), a rotating shaft (104) that passes through the fixed mounting plate (103) and is rotatable, a grooved roller (105) sleeved on the surface of the rotating shaft (104), a first fixed seat (106) sleeved on the surface of the rotating shaft (104) and fixedly installed on the side of the support leg (101), and a push rod assembly (107) fixedly installed on the side of the fixed mounting plate (103). The inclined trough assembly (102) includes an inclined slide (102a) fixedly installed on the top of the support leg (101) and a first side baffle (102b) fixedly installed on both sides of the surface of the inclined slide (102a); the push rod assembly (107) includes a support plate (107a) fixedly installed on the side of the fixed mounting plate (103), a connecting slide plate (107b) fixedly installed on the top of the support plate (107a), a guide groove (107c) fixedly installed on the top end of the support plate (107a), and a second side baffle (107d) fixedly installed on both sides of the surface of the connecting slide plate (107b). The grinding mechanism (200) includes a second fixed seat (201) fixedly installed on the side of the fixed mounting plate (103), a grinding roller (202) that passes through the second fixed seat (201) and is rotatable, a pulley assembly (203) sleeved on the surface of the grinding roller (202), and a motor (204) that drives the pulley assembly (203) to rotate.

2. The surface treatment equipment for welding material production according to claim 1, characterized in that: The inclined trough assembly (102) also includes a connecting block (102c) fixedly installed on the side wall of the fixed mounting plate (103), and an L-shaped limiting plate (102d) fixedly installed on the surface of the connecting block (102c).

3. The surface treatment equipment for welding material production according to claim 2, characterized in that: The corner of the L-shaped limiting plate (102d) is provided with a rounded transition structure. The guide surface of the L-shaped limiting plate (102d) is set parallel to the guide surface of the inclined slide (102a), and a guide channel for a single welding material to pass through is formed between the two.

4. The surface treatment equipment for welding material production according to claim 3, characterized in that: The fixed mounting plate (103) has a bearing fixedly installed in its inner cavity. The bearing is movably connected to the rotating shaft (104) through a keyway. The end of the rotating shaft (104) is fitted with a motor that drives the rotating shaft (104) to rotate.

5. A surface treatment device for welding material production according to claim 4, characterized in that: The grooved roller (105) has a groove on its surface that can accommodate the welding material, and the length of the groove is the same as the length of the welding material.

6. A surface treatment device for welding material production according to claim 5, characterized in that: The push rod assembly (107) also includes a support frame (107e) fixedly installed on the side of the support plate (107a), a cylinder (107f) fixedly installed on the top of the support frame (107e), and a push rod (107g) fixedly installed on the output end of the cylinder (107f).

7. A surface treatment device for welding material production according to claim 6, characterized in that: The guide groove (107c) has a 90° fan-shaped notch on its side wall, and the push rod (107g) is slidably inserted into the guide groove.

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