A metal abrasive cutting device with quantitative feeding
Patent Information
- Application Number
- CN202422712512.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2034-11-07
AI Technical Summary
[0002]目前,在对金属磨料进行加工时,经常需要对金属棒料进行切割,而在切割过程中,需要不断的对金属磨料进行进料,从而实现对金属磨料的不同位置进行持续切割,而现有技术中,在对杆件类金属磨料进行水射流切割时,由于对金属磨料夹持固定部分为固定设置,从而每次对金属磨料进行进料时,均需要对夹持固定结构进行松开,然后再进料夹紧,影响工作效果,且每次进料的进给量均需要进行测量,容易出现误差,影响水射流切割精度,因此提出一种具有定量送料的金属磨料切割装置
本实用新型,在使用时,将杆件类的金属磨料的左端插入圆筒中,通过三个气缸对金属磨料的左端进行夹持固定,需要进料时,启动伺服电机,伺服电机通过蜗杆带动蜗轮转动,蜗轮通过转轴带动直齿轮转动,直齿轮转动能够带动齿条横向移动,齿条带动横杆横向移动,横杆带动圆筒向右移动,圆筒带动金属磨料向右移动,从而能够实现对金属磨料的进料,且每次进料,能够通过控制伺服电机带动蜗杆的转动圈数,从而控制横杆向右移动的距离,继而控制对金属磨料的进给量,不需要人工测量,避免出现误差,通过上述装置,便于对金属磨料进行进料,不需要多次拆装,提高工作效率,且便于控制金属磨料的进给量,不需要人工测量,避免出现误差,提高水射流切割的精度,便于人们使用。
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Figure CN224701831U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal abrasive processing, specifically to a metal abrasive cutting device with quantitative feeding. Background Technology
[0002] Currently, in the processing of metal abrasives, it is often necessary to cut metal rods. During the cutting process, the metal abrasive needs to be continuously fed to achieve continuous cutting at different positions. However, in the existing technology, when performing waterjet cutting on rod-shaped metal abrasives, the clamping and fixing parts of the metal abrasive are fixed. Therefore, each time the metal abrasive is fed, the clamping and fixing structure needs to be loosened and then clamped again, which affects the working effect. Moreover, the feed amount of each feed needs to be measured, which is prone to errors and affects the accuracy of waterjet cutting. Therefore, a metal abrasive cutting device with quantitative feeding is proposed. Utility Model Content
[0003] In view of the problems existing in the above-mentioned metal abrasive cutting devices, this utility model is proposed.
[0004] Therefore, the purpose of this utility model is to provide a metal abrasive cutting device with quantitative feeding, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A metal abrasive cutting device with quantitative feeding includes a horizontal plate (1) and a cylinder (2). The cylinder (2) is slidably disposed on the upper side of the horizontal plate (1). A clamping mechanism is provided in the cylinder (2). A horizontal bar (3) is fixedly disposed on the left end of the cylinder (2). Multiple evenly distributed inclined grooves are opened on the lower side of the horizontal bar (3). Two vertical plates (4) are fixedly disposed on the upper left side of the horizontal plate (1). The side walls of the two vertical plates (4) are provided with square openings through which the horizontal bar (3) can slide. A guide mechanism is provided in each square opening. Two fixed plates (17) are fixedly arranged symmetrically between the two vertical plates (4). A spur gear (5) is rotatably arranged between the two fixed plates (17) via a rotating shaft. A rack (16) is fixedly arranged on the lower side of the crossbar (3). The rack (16) meshes with the spur gear (5). A drive mechanism that can drive the spur gear (5) to rotate is also provided on the cross plate (1). A support mechanism is provided on the upper right side of the cross plate (1).
[0006] Preferably, the clamping mechanism includes a plurality of cylinders (6), which are evenly distributed in a ring on the outer sidewall of the cylinder (2), and the moving end of each cylinder (6) extends slidably into the interior of the cylinder (2). The number of cylinders (6) is set to three.
[0007] Preferably, a limiting slider (7) is fixedly provided on the lower side of the cylinder (2), and a limiting groove is provided on the upper side of the horizontal plate (1) for the limiting slider (7) to slide.
[0008] Preferably, each of the square openings has a guide wheel (8) rotatably mounted on both the front and rear sides via a second rotating shaft, and the crossbar (3) has guide grooves on both the front and rear sides for the guide wheel (8) to roll.
[0009] Preferably, the drive mechanism includes a servo motor (9), a worm gear (10), and a worm (11). The front end of the rotating shaft extends forward and is fixedly connected to the worm gear (10). The servo motor (9) is fixedly installed on the lower left side of the horizontal plate (1). The output shaft of the servo motor (9) passes through the horizontal plate (1) through a bearing and is fixedly connected to the worm (11). The worm (11) is meshed with the worm gear (10).
[0010] Preferably, the support mechanism includes a support plate (12), an adjusting bolt (13), two guide rollers (14), and two guide rods (15). The support plate (12) is located on the upper right end of the horizontal plate (1). A V-shaped groove is provided on the upper side of the support plate (12). A strip groove is provided on both inclined surfaces of the V-shaped groove. The two guide rollers (14) are rotatably arranged in the two strip grooves through a third rotating shaft. The two guide rollers (14) are distributed in a V-shape. A threaded hole is provided on the upper right side of the horizontal plate (1) and is threadedly connected to the adjusting bolt (13). The upper end of the adjusting bolt (13) is rotatably connected to the lower side of the support plate (12) through a bearing seat. Two guide holes are also provided on the upper right side of the horizontal plate (1) and are symmetrically distributed front and back. The two guide rods (15) are vertically slidably arranged in the two guide holes, and the upper ends of the two guide rods (15) are fixedly connected to the bottom of the support plate (12).
[0011] The technical effects and advantages provided by this utility model in the above technical solution are as follows: In this invention, the left end of a rod-shaped metal abrasive is inserted into a cylinder. Three cylinders clamp and fix the left end of the abrasive. When feeding is required, a servo motor is activated. The servo motor drives a worm gear to rotate, which in turn drives a spur gear via a rotating shaft. The spur gear's rotation causes a rack to move laterally, which in turn moves a crossbar laterally. The crossbar then moves the cylinder to the right, and the cylinder moves the metal abrasive to the right, thus feeding the abrasive. Each feeding operation controls the number of rotations of the worm gear driven by the servo motor, thereby controlling the distance the crossbar moves to the right and ultimately the feed rate of the abrasive. This eliminates the need for manual measurement, preventing errors. This device facilitates feeding the abrasive without repeated disassembly and assembly, improving work efficiency and allowing for precise control of the abrasive feed rate. It also eliminates the need for manual measurement, preventing errors and improving the accuracy of waterjet cutting, making it user-friendly. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0013] Figure 1 This is a schematic diagram of the overall front structure of this utility model; Figure 2 This is a schematic diagram of the right side structure of the cylinder of this utility model; Figure 3 This is a side cross-sectional view of the vertical plate and guide mechanism of this utility model. Figure 4 This is a side view of the support mechanism of this utility model.
[0014] Explanation of reference numerals in the attached figures: 1. Horizontal plate; 2. Cylinder; 3. Horizontal bar; 4. Vertical plate; 5. Spur gear; 6. Cylinder; 7. Limit slider; 8. Guide wheel; 9. Servo motor; 10. Worm gear; 11. Worm; 12. Support plate; 13. Adjusting bolt; 14. Guide roller; 15. Guide rod; 16. Rack; 17. Fixing plate. Detailed Implementation
[0015] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0016] This utility model provides, for example Figure 1-4The metal abrasive cutting device with quantitative feeding shown includes a horizontal plate (1) and a cylinder (2). The cylinder (2) is slidably disposed on the upper side of the horizontal plate (1). A clamping mechanism is provided in the cylinder (2). A horizontal bar (3) is fixedly disposed on the left end of the cylinder (2). Multiple evenly distributed inclined grooves are opened on the lower side of the horizontal bar (3). Two vertical plates (4) are fixedly disposed on the upper left side of the horizontal plate (1). The side walls of the two vertical plates (4) are provided with square openings through which the horizontal bar (3) can slide. A guide mechanism is provided in each square opening. Two fixed plates (17) are fixedly arranged symmetrically between the two vertical plates (4). A spur gear (5) is rotatably arranged between the two fixed plates (17) via a rotating shaft. The rotating shaft is fixedly inserted into the spur gear 5. The front and rear ends of the rotating shaft are rotatably inserted into the two fixed plates 17 via bearings. A rack (16) is fixedly arranged on the lower side of the crossbar (3). The rack (16) meshes with the spur gear (5). A drive mechanism that can drive the spur gear (5) to rotate is also provided on the cross plate (1). A support mechanism is provided on the upper right side of the cross plate (1). A cutting component can be installed on the upper right side of the horizontal plate 1. The cutting component can be one of a cutting wheel, a laser cutting component, or a water jet cutting component, depending on actual needs. As prior art, it is not shown in the figure.
[0017] In order to install metal abrasives, such as Figure 2 As shown, the clamping mechanism includes multiple cylinders (6), which are evenly distributed in a ring on the outer sidewall of the cylinder (2), and the moving end of each cylinder (6) extends slidably into the interior of the cylinder (2). The number of cylinders (6) is set to three, which facilitates clamping and fixing the end of the rod-type metal abrasive.
[0018] To guide the lateral movement of cylinder 2 and make its lateral movement more stable, such as... Figure 1 and Figure 2 As shown, a limiting slider (7) is fixedly provided on the lower side of the cylinder (2), and a limiting groove is provided on the upper side of the horizontal plate (1) for the limiting slider (7) to slide.
[0019] To guide the lateral movement of crossbar 3, such as Figure 3 As shown, each of the square openings has guide wheels (8) rotatably mounted on the front and rear sides via a second rotating shaft. The crossbar (3) has guide grooves on the front and rear sides for the guide wheels (8) to roll, which makes the crossbar (3) more stable when moving laterally.
[0020] In order to drive the spur gear 5 to rotate, such as Figure 1 and Figure 3As shown, the drive mechanism includes a servo motor (9), a worm gear (10), and a worm (11). The front end of the rotating shaft extends forward and is fixedly connected to the worm gear (10). The servo motor (9) is fixedly installed on the lower left side of the horizontal plate (1). The output shaft of the servo motor (9) passes through the horizontal plate (1) through a bearing and is fixedly connected to the worm (11). The worm (11) meshes with the worm gear (10). When the servo motor (9) is started, the servo motor (9) drives the worm gear (10) to rotate through the worm gear (11). The worm gear (10) drives the spur gear (5) to rotate through the rotating shaft. The rotation of the spur gear (5) can drive the rack (16) to move laterally. The rack (16) drives the horizontal bar (3) to move laterally. The horizontal bar (3) drives the cylinder (2) to move to the right. The cylinder (2) drives the metal abrasive to move to the right, thereby enabling the feeding of the metal abrasive.
[0021] To support the other end of the metal abrasive, such as Figure 1 and Figure 4 As shown, the support mechanism includes a support plate (12), an adjusting bolt (13), two guide rollers (14), and two guide rods (15). The support plate (12) is located on the upper right end of the horizontal plate (1). A V-shaped groove is provided on the upper side of the support plate (12). A strip groove is provided on both inclined surfaces of the V-shaped groove. The two guide rollers (14) are rotatably disposed in the two strip grooves through a third rotating shaft. The two guide rollers (14) are distributed in a V-shape. A threaded hole is provided on the upper right side of the horizontal plate (1) and is threadedly connected to the adjusting bolt (13). The upper end of the adjusting bolt (13) is connected to the support through a bearing seat. The lower side of the plate (12) is rotatably connected, and two guide holes are also opened on the upper right side of the horizontal plate (1), which are symmetrically distributed front and back. The two guide rods (15) are vertically slidably arranged in the two guide holes, and the upper ends of the two guide rods (15) are fixedly connected to the bottom of the support plate (12). By rotating the adjusting bolt 13, the support plate 12 can be driven to move vertically. The support plate 12 drives the two guide rollers 14 to move vertically, so that the guide rollers 14 can support the metal abrasive, thereby improving the stability of the metal abrasive during water jet cutting. The two guide rollers 14 facilitate the sliding of the metal abrasive on the support plate 12.
[0022] In use, the left end of a rod-shaped metal abrasive is inserted into the cylinder 2. Three cylinders 6 clamp and fix the left end of the abrasive. When feeding is required, the servo motor 9 is activated. The servo motor 9 drives the worm gear 10 to rotate via the worm 11. The worm gear 10 drives the spur gear 5 to rotate via the shaft. The rotation of the spur gear 5 causes the rack 16 to move laterally. The rack 16 drives the crossbar 3 to move laterally, and the crossbar 3 drives the cylinder 2 to move to the right. The cylinder 2 then drives the metal abrasive to move to the right, thus enabling feeding of the metal abrasive. Each feeding operation controls the number of rotations of the worm 11 driven by the servo motor 9, thereby controlling the distance the crossbar 3 moves to the right and the feed amount of the metal abrasive. No manual measurement is required, avoiding errors. This device facilitates feeding of the metal abrasive without repeated disassembly and assembly, improving work efficiency. It also facilitates control of the metal abrasive feed amount, eliminating the need for manual measurement and preventing errors, thus improving the accuracy of waterjet cutting and making it convenient for users.
[0023] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A metal abrasive cutting device with dosing, characterized by: The device includes a horizontal plate (1) and a cylinder (2). The cylinder (2) is slidably disposed on the upper side of the horizontal plate (1). A clamping mechanism is provided in the cylinder (2). A horizontal bar (3) is fixedly disposed on the left end of the cylinder (2). Multiple evenly distributed inclined grooves are provided on the lower side of the horizontal bar (3). Two vertical plates (4) are fixedly disposed on the upper left side of the horizontal plate (1). The side walls of the two vertical plates (4) are provided with square openings through which the horizontal bar (3) can slide. A guide mechanism is provided in each square opening. Two fixed plates (17) are fixedly arranged symmetrically between the two vertical plates (4). A spur gear (5) is rotatably arranged between the two fixed plates (17) via a rotating shaft. A rack (16) is fixedly arranged on the lower side of the crossbar (3). The rack (16) meshes with the spur gear (5). A drive mechanism that can drive the spur gear (5) to rotate is also provided on the cross plate (1). A support mechanism is provided on the upper right side of the cross plate (1). The drive mechanism includes a servo motor (9), a worm gear (10) and a worm (11). The front end of the rotating shaft extends forward and is fixedly connected to the worm gear (10). The servo motor (9) is fixedly installed on the lower left side of the horizontal plate (1). The output shaft of the servo motor (9) passes through the horizontal plate (1) through a bearing and is fixedly connected to the worm (11). The worm (11) is meshed with the worm gear (10). The clamping mechanism is used to clamp and fix the left end of the metal abrasive. The servo motor (9) drives the worm wheel (10) to rotate through the worm (11). The worm wheel (10) drives the spur gear (5) to rotate through the shaft. The rotation of the spur gear (5) can drive the rack (16) to move laterally. The rack (16) drives the crossbar (3) to move laterally. The crossbar (3) drives the cylinder (2) to move to the right. The cylinder (2) drives the metal abrasive to move to the right.
2. A metal abrasive cutting device with a dosing feeder according to claim 1, characterized in that: The clamping mechanism includes multiple cylinders (6), which are evenly distributed in a ring on the outer sidewall of the cylinder (2), and the moving end of each cylinder (6) slides into the interior of the cylinder (2). The number of cylinders (6) is set to three.
3. A metal abrasive cutting device with a dosing feeder as claimed in claim 2, characterized in that: The lower side of the cylinder (2) is fixedly provided with a limiting slider (7), and the upper side of the horizontal plate (1) is provided with a limiting groove for the limiting slider (7) to slide.
4. A metal abrasive cutting device with a dosing feeder according to claim 3, characterized in that: Each of the square openings has a guide wheel (8) rotatably mounted on its front and rear sides via a second rotating shaft, and the crossbar (3) has guide grooves on its front and rear sides for the guide wheel (8) to roll.
5. A metal abrasive cutting device with a dosing feeder according to claim 4, characterized in that: The support mechanism includes a support plate (12), an adjusting bolt (13), two guide rollers (14), and two guide rods (15). The support plate (12) is located on the upper right side of the horizontal plate (1). A V-shaped groove is provided on the upper side of the support plate (12). A strip groove is provided on both inclined surfaces of the V-shaped groove. The two guide rollers (14) are rotatably arranged in the two strip grooves through a third rotating shaft. The two guide rollers (14) are distributed in a V-shape. A threaded hole is provided on the upper right side of the horizontal plate (1) and is threadedly connected to the adjusting bolt (13). The upper end of the adjusting bolt (13) is rotatably connected to the lower side of the support plate (12) through a bearing seat. Two guide holes are also provided on the upper right side of the horizontal plate (1) and are symmetrically distributed front and back. The two guide rods (15) are vertically slidably arranged in the two guide holes, and the upper ends of the two guide rods (15) are fixedly connected to the bottom of the support plate (12).