Sandblasting machine facilitating the recovery of the sand

CN224701845UActive Publication Date: 2026-09-01HESHAN SEIKO PLATEMAKING CO LTD
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Patent Information

Application Number
CN202522142904.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2026-09-01
Estimated Expiration
2035-10-10

AI Technical Summary

Technical Problem

但是,由于版辊具有一定的长度,则集砂盘也具有相应的长度,此时由于集砂盘长度较长,导致集砂盘的集中排料效率较差,通常需要人工进行协助排料,操作麻烦

Benefits of technology

[0006] The sandblasting machine for easy sand recovery according to the embodiments of this application has at least the following beneficial effects: by setting guide plates on both sides of the sand collection trough, the sand can be concentrated into the sand collection trough, and then the spiral rod in the sand collection trough rotates to discharge the sand in the sand collection trough toward the discharge hole, thereby improving the discharge efficiency of the sand collection trough and eliminating the need for manual operation, thus improving work efficiency; at the same time, by setting a vibrator in the recovery tank, the sand can be prevented from clogging the outlet of the recovery tank, ensuring that the recovery tank can discharge smoothly, thus improving the stability and reliability of the operation.

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Abstract

The application discloses a sand blasting machine facilitating sand recovery, comprising a base provided with a clamp for clamping a plate roller; a sand blasting mechanism comprising a sand blasting head and a feeding assembly, the sand blasting head being arranged on one side of the plate roller, and the feeding assembly being connected with the sand blasting head; a recovery mechanism comprising a sand collecting disc, a screw rod and a recovery tank, the sand collecting disc being arranged below the plate roller, the sand collecting disc comprising a sand collecting groove and guide plates arranged on both sides of the sand collecting groove, the screw rod being rotationally arranged in the sand collecting groove, one end of the sand collecting groove being arranged at a discharge hole, the recovery tank being connected with the discharge hole, the recovery tank being connected with the feeding assembly, and the recovery tank being provided with a vibrator. The sand blasting machine facilitating sand recovery has the advantages that the sand in the sand collecting groove is discharged from the discharge hole by the screw rod, the discharge efficiency of the sand collecting groove is improved, and manual operation is not needed, so that the work efficiency is improved.
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Description

Technical Field

[0001] This application relates to the field of printing roller processing technology, and in particular to a sandblasting machine that facilitates the recycling of sand. Background Technology

[0002] Gravure printing is a commonly used printing process, widely applied to various substrates such as plastic film, paper, and composite materials. During the production of the printing rollers, sandblasting is required to create textures on the rollers.

[0003] To avoid sand waste and reduce production costs, sandblasting machines are typically equipped with a recycling mechanism. This mechanism includes a sand collection disc with discharge holes. The collected sand is then discharged from the discharge holes and transported to a storage tank for recycling. However, because the blasting roller has a certain length, the sand collection disc also has a corresponding length. This relatively long disc results in poor centralized discharge efficiency, usually requiring manual assistance, which is cumbersome. Utility Model Content

[0004] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes a sandblasting machine that facilitates sand recovery. It utilizes a screw rod to discharge sand from the sand collection trough through the discharge hole, thereby improving the discharge efficiency of the sand collection trough and eliminating the need for manual operation, thus increasing work efficiency.

[0005] A sandblasting machine for easy sand recovery according to an embodiment of this application includes: a base with a clamp for clamping a printing roller; a sandblasting mechanism including a sandblasting head and a feeding assembly, the sandblasting head being disposed on one side of the printing roller with its outlet facing the printing roller, and the feeding assembly being connected to the sandblasting head; and a recovery mechanism including a sand collecting disc, a spiral rod, and a recovery tank, the sand collecting disc being disposed below the printing roller, the sand collecting disc including a sand collecting trough and guide plates disposed on both sides of the sand collecting trough, the spiral rod being rotatably disposed within the sand collecting trough, one end of the sand collecting trough being disposed at a discharge hole, the recovery tank being connected to the discharge hole and the recovery tank being connected to the feeding assembly, and the recovery tank being provided with a vibrator.

[0006] The sandblasting machine for easy sand recovery according to the embodiments of this application has at least the following beneficial effects: by setting guide plates on both sides of the sand collection trough, the sand can be concentrated into the sand collection trough, and then the spiral rod in the sand collection trough rotates to discharge the sand in the sand collection trough toward the discharge hole, thereby improving the discharge efficiency of the sand collection trough and eliminating the need for manual operation, thus improving work efficiency; at the same time, by setting a vibrator in the recovery tank, the sand can be prevented from clogging the outlet of the recovery tank, ensuring that the recovery tank can discharge smoothly, thus improving the stability and reliability of the operation.

[0007] According to the sandblasting machine for easy sand recycling described in the embodiments of this application, the bottom of the sand collection trough is inclined downward toward the discharge hole.

[0008] According to the sandblasting machine for easy sand recycling described in the embodiments of this application, the bottom of the recycling tank is provided with a discharge hole, the discharge hole is connected to the feeding assembly, the cross-sectional area of ​​the recycling tank gradually decreases towards the discharge hole, and the vibrator is disposed on the side wall of the recycling tank near the discharge hole.

[0009] According to the sandblasting machine for easy sand recycling described in the embodiments of this application, a cyclone separator is provided above the recycling tank, and the cyclone separator is connected to the discharge port.

[0010] According to the sandblasting machine for easy sand recovery described in the embodiments of this application, a screen is provided between the cyclone separator and the recovery tank.

[0011] According to the sandblasting machine for easy sand recycling described in the embodiments of this application, the screen is disposed on the top of the recycling tank, the screen and the recycling tank are connected by a spring, and the screen is provided with a vibrator.

[0012] According to the sandblasting machine for easy sand recycling described in the embodiments of this application, the machine base is slidably provided with a mounting seat on one side of the printing roller, the mounting seat is ellipsably provided with a mounting plate, and the sandblasting head is provided on the mounting plate.

[0013] According to the sandblasting machine for easy sand recycling described in the embodiments of this application, the feeding assembly includes a storage tank and a compressed air pump. The storage tank is provided with a feeding pipe, and the compressed air pump is provided with an air supply pipe. The feeding pipe and the air supply pipe are respectively connected to the sandblasting head.

[0014] According to the sandblasting machine for easy sand recycling described in the embodiments of this application, the clamp includes a clamping member, a first rotating platform is rotatably arranged on one side of the machine base, a slide is slidably arranged on the other side of the machine base, a second rotating platform is arranged on the slide, the clamping member is respectively arranged on the first rotating platform and the second rotating platform, and the clamping member cooperates to clamp the printing roller.

[0015] According to the sandblasting machine for easy sand recycling described in the embodiments of this application, the clamping member is provided with a fixing part and a clamping part at both ends. The fixing part is connected to the first rotating table or the second rotating table. The clamping part is provided with a conical structure. The printing roller is provided with a shaft hole. The clamping part is inserted into the shaft hole.

[0016] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0017] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is a schematic diagram of the structure of a sandblasting machine for easy sand recycling according to an embodiment of this application; Figure 2 This is a schematic diagram of the sand collection disc in a sandblasting machine for easy sand recovery, according to an embodiment of this application. Figure 3 This is a schematic diagram of the installation structure of the sandblasting head in a sandblasting machine that facilitates sand recycling, according to an embodiment of this application.

[0018] Figure label: Machine base 100; clamp 110; mounting base 120; mounting plate 130; first rotary table 140; slide 150; second rotary table 160; sandblasting head 210; storage tank 220; compressed air pump 230; feed pipe 240; air supply pipe 250; sand collecting disc 310; screw rod 320; recovery tank 330; sand collecting trough 340; guide plate 350; discharge hole 360; outlet hole 370; cyclone separator 380; screen 390. Detailed Implementation

[0019] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0020] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0021] In the description of this application, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0022] In the description of this application, unless otherwise expressly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly. Those skilled in the art can reasonably determine the specific meaning of these terms in this application based on the specific content of the technical solution. In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. In the description of this specification, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0023] Reference Figures 1 to 3 This application provides a sandblasting machine for easy sand recovery, comprising: a base 100 with a clamp 110 for clamping a printing roller; a sandblasting mechanism including a sandblasting head 210 and a feeding assembly, the sandblasting head 210 being disposed on one side of the printing roller with its outlet facing the printing roller, and the feeding assembly being connected to the sandblasting head 210; and a recovery mechanism including a sand collecting disc 310, a spiral rod 320, and a recovery tank 330, the sand collecting disc 310 being disposed below the printing roller, the sand collecting disc 310 including a sand collecting trough 340 and guide plates 350 disposed on both sides of the sand collecting trough 340, the spiral rod 320 being rotatably disposed within the sand collecting trough 340, one end of the sand collecting trough 340 being disposed at a discharge hole 360, the recovery tank 330 being connected to the discharge hole 360, the recovery tank 330 being connected to the feeding assembly, and the recovery tank 330 being provided with a vibrator.

[0024] By installing guide plates 350 on both sides of the sand collecting trough 340, the sand can be concentrated and enter the sand collecting trough 340. Then, the spiral rod 320 inside the sand collecting trough 340 rotates to discharge the sand in the sand collecting trough 340 toward the discharge hole 360, thereby improving the discharge efficiency of the sand collecting trough 340 and eliminating the need for manual operation, thus improving work efficiency. At the same time, by installing a vibrator in the recovery tank 330, the sand can be prevented from clogging the outlet of the recovery tank 330, ensuring that the recovery tank 330 can discharge smoothly and improving the stability and reliability of the operation.

[0025] The bottom of the sand collecting trough 340 is inclined downwards towards the discharge hole 360. By setting the bottom of the sand collecting trough 340 inclined, the discharge of sand in the sand collecting trough 340 can be further improved, thereby increasing the recycling efficiency.

[0026] Reference Figure 1 In this embodiment, a discharge port 370 is provided at the bottom of the recycling tank 330. The discharge port 370 is connected to the feeding assembly. The cross-sectional area of ​​the recycling tank 330 gradually decreases towards the discharge port 360. A vibrator is installed on the side wall of the recycling tank 330 near the discharge port 370. By providing the discharge port 370, the material can be directly discharged and returned to the feeding assembly without manual operation, reducing labor intensity and improving work efficiency. By installing the vibrator on the side wall of the recycling tank 330 near the discharge port 370, the vibration generated by the vibrator can effectively act on the discharge port 370, preventing sand accumulation and blockage at the discharge port 370, and improving the discharge efficiency of the discharge port 370.

[0027] It is conceivable that a cyclone separator 380 is installed above the recovery tank 330, and the cyclone separator 380 is connected to the discharge port 360. The cyclone separator 380 separates and filters the sand, ensuring that the sand entering the recovery tank 330 is clean, thereby guaranteeing the quality of the product reused for sandblasting. Furthermore, a screen 390 is installed between the cyclone separator 380 and the recovery tank 330. Specifically, the screen 390 is located at the top of the recovery tank 330, connected to the recovery tank 330 by a spring, and equipped with a vibrator. The cyclone separator 380 can only separate small particles of debris such as dust, while larger particles will enter the recovery tank 330 with the sand. The screen 390, installed between the cyclone separator 380 and the recovery tank 330, can separate these larger particles, further improving the cleanliness of the recovered sand.

[0028] Reference Figure 1 In some embodiments of this application, a mounting base 120 is slidably disposed on one side of the printing roller, and a mounting plate 130 is flexibly disposed on the mounting base 120. The sandblasting head 210 is disposed on the mounting plate 130. By sliding the mounting base 120 and flexibly displacing the mounting plate 130, the position and height of the sandblasting head 210 can be adjusted, thereby improving the sandblasting quality and efficiency.

[0029] As is readily understood, the feeding assembly includes a storage tank 220 and a compressed air pump 230. The storage tank 220 is equipped with a feeding pipe 240, and the compressed air pump 230 is equipped with an air supply pipe 250. The feeding pipe 240 and the air supply pipe 250 are respectively connected to the sandblasting head 210. By connecting the air supply pipe 250 and the feeding pipe 240 to the sandblasting head 210, the sand and compressed air are mixed in the sandblasting head 210 and then directly sprayed out. This avoids pressure loss caused by friction and collision of the sand in the pipeline, increases the sandblasting pressure of the sandblasting head 210, makes the sandblasting more uniform, and improves the sandblasting quality. Of course, the sand can also be mixed with compressed air before being transported to the sandblasting head 210 through the pipeline; this application does not limit this.

[0030] It is conceivable that the fixture 110 includes clamping components, a first rotary table 140 is rotatably mounted on one side of the machine base 100, a slide block 150 is slidably mounted on the other side of the machine base 100, and a second rotary table 160 is mounted on the slide block 150. The clamping components are respectively mounted on the first rotary table 140 and the second rotary table 160, and the clamping components cooperate to clamp the printing roller. Specifically, the clamping components have a fixing part and a clamping part at both ends. The fixing part is connected to the first rotary table 140 or the second rotary table 160, and the clamping part is set with a conical structure. The printing roller has a shaft hole, and the clamping part is inserted into the shaft hole. By adopting the above structure, it is possible not only to adapt to printing rollers of different specifications, but also to position and center the printing roller, thereby improving sandblasting efficiency and sandblasting quality. It should be noted that the clamping components can also be set as a three-jaw chuck, etc., and those skilled in the art can make reasonable choices according to the actual situation. This application does not limit this.

[0031] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.

Claims

1. A sandblasting machine that facilitates sand recovery, characterized in that, include: The machine base is equipped with a clamp for clamping the printing roller; A sandblasting mechanism includes a sandblasting head and a feeding assembly. The sandblasting head is disposed on one side of the printing roller, and the outlet of the sandblasting head faces the printing roller. The feeding assembly is connected to the sandblasting head. The recycling mechanism includes a sand collecting disc, a screw rod, and a recycling tank. The sand collecting disc is located below the printing roller and includes a sand collecting trough and guide plates located on both sides of the sand collecting trough. The screw rod is rotatably mounted in the sand collecting trough. One end of the sand collecting trough is located at a discharge hole. The recycling tank is connected to the discharge hole and to the feeding assembly. The recycling tank is equipped with a vibrator.

2. The sandblasting machine for easy sand recovery according to claim 1, characterized in that, The bottom of the sand collection trough slopes downward toward the discharge hole.

3. The sandblasting machine for easy sand recycling according to claim 1, characterized in that, The bottom of the recycling tank is provided with a discharge hole, which is connected to the feeding assembly. The cross-sectional area of ​​the recycling tank gradually decreases towards the discharge hole. The vibrator is disposed on the side wall of the recycling tank near the discharge hole.

4. The sandblasting machine for easy sand recycling according to claim 3, characterized in that, A cyclone separator is installed above the recycling tank, and the cyclone separator is connected to the discharge port.

5. The sandblasting machine for easy sand recycling according to claim 4, characterized in that, A screen is installed between the cyclone separator and the recovery tank.

6. The sandblasting machine for easy sand recovery according to claim 5, characterized in that, The screen is located on top of the recycling tank and is connected to the recycling tank by a spring. The screen is equipped with a vibrator.

7. The sandblasting machine for easy sand recycling according to claim 1, characterized in that, The machine base is slidably provided with a mounting seat on one side of the printing roller, and the mounting seat is provided with a mounting plate that is raised and lowered, and the sandblasting head is provided on the mounting plate.

8. The sandblasting machine for easy sand recycling according to claim 7, characterized in that, The feeding assembly includes a storage tank and a compressed air pump. The storage tank is equipped with a feeding pipe, and the compressed air pump is equipped with an air supply pipe. The feeding pipe and the air supply pipe are respectively connected to the sandblasting head.

9. The sandblasting machine for easy sand recycling according to claim 1, characterized in that, The fixture includes clamping components. A first rotating platform is rotatably arranged on one side of the machine base, and a slide is slidably arranged on the other side of the machine base. A second rotating platform is arranged on the slide. The clamping components are respectively arranged on the first rotating platform and the second rotating platform, and the clamping components cooperate to clamp the printing roller.

10. The sandblasting machine for easy sand recovery according to claim 9, characterized in that, The clamping member has a fixing part and a clamping part at both ends. The fixing part is connected to the first rotating table or the second rotating table. The clamping part is configured as a conical structure. The printing roller is provided with a shaft hole. The clamping part is inserted into the shaft hole.