A steel structure component processing and positioning device
Patent Information
- Application Number
- CN202521799221.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-08-22
AI Technical Summary
[0004]现有钢结构件加工定位装置对钢结构件进行限位后,完成对钢结构件某个面打孔或者焊接加工后,对钢结构件其余表面进行打孔或者焊接,需要重新取下钢结构件并重新进行限位固定,影响加工效率和精度
1.本实用新型通过设置旋转组件,带动钢结构件旋转到需要的操作角度,启动伸缩杆,伸缩杆带动插杆插入限位孔中,对夹持组件进行固定,在不拆装的前提下可改变钢结构件的角度达到后续加工需要,提高了加工效率和精度。
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Figure CN224701880U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel structure processing technology, and in particular to a steel structure component processing positioning device. Background Technology
[0002] Steel structures are structures composed of steel beams, steel columns, steel trusses, and other components made of steel sections and plates. Due to their advantages such as high strength, high modulus of elasticity, high reliability, good seismic performance, and high degree of mechanization in manufacturing and installation, steel structures are widely used in the petrochemical industry.
[0003] The components or parts are usually connected by welds, bolts or rivets. When drilling holes in steel structure workpieces, positioning devices are needed to limit and fix the workpieces.
[0004] Existing steel structure component processing and positioning devices limit the steel structure component, and after drilling or welding one side of the steel structure component, drilling or welding on the remaining surfaces of the steel structure component requires removing the steel structure component and re-limiting and fixing it, which affects processing efficiency and accuracy. Utility Model Content
[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a steel structure component processing and positioning device. By incorporating a rotating component to fix the clamping component, it facilitates the processing of steel structure components at different angles. To achieve the above objective, this utility model employs the following technical solution: This utility model provides a steel structure component processing and positioning device, including: The mirror setup includes two positioning units, each comprising: The first cylinder has an L-shaped plate connected to its telescopic end and perpendicular to the outer side of the long plate, and a telescopic rod is provided on the inner side of the short plate. A rotating component is located on the inner side of the long plate of the L-shaped plate and can rotate. It has several limiting holes on its circumference and can be inserted and cooperated with the telescopic rod to achieve positioning at different angles. The clamping assembly can rotate with the rotating assembly and is used to clamp steel structural components; The clamping components of each of the two positioning units are located inside the device.
[0006] As a further implementation, the rotating assembly includes a rotating block and a mounting block, the rotating block being rotatably connected to the lower end of the L-shaped plate away from the side of the first cylinder, and the mounting block being provided with the limiting hole.
[0007] As a further implementation, the rotating assembly also includes a rotating handle mounted on the mounting block.
[0008] As a further implementation, the positioning unit also includes a limiting component. The mounting block is located between the rotating block and the rotating handle.
[0009] As a further implementation, a limiting component is also included, wherein the rotating component is provided with a limiting block and is configured to correspond to the limiting hole, and the limiting component works in cooperation with the limiting block.
[0010] As a further implementation, the limiting component includes a mounting groove, in which a spring and a slider connected thereto are provided, the slider cooperating with the limiting block.
[0011] As a further implementation, the telescopic rod is provided with a plug at its end, and the plug is inserted into the limiting hole.
[0012] As a further implementation, a fixed frame is also included, on which the positioning unit is mounted, and a support frame is connected to the lower part of the fixed frame, the support frame being equipped with casters.
[0013] As a further implementation, the clamping assembly includes two opposing second cylinders, the telescopic ends of which are connected to clamping plates, and the clamping plates are connected to anti-slip pads.
[0014] As a further implementation, a controller is also included, which is electrically connected to the first cylinder, the telescopic rod, and the second cylinder.
[0015] The beneficial effects of this utility model are as follows: 1. This utility model, by setting a rotating component, drives the steel structure to rotate to the required operating angle, activates the telescopic rod, and the telescopic rod drives the insertion rod to insert into the limiting hole to fix the clamping component. Without disassembly, the angle of the steel structure can be changed to meet the needs of subsequent processing, thus improving processing efficiency and accuracy.
[0016] 2. The first cylinder of this utility model is activated by a controller to drive the clamping plate to clamp and fix steel structural members of various lengths. The second cylinder is activated by a controller to drive the clamping plate to clamp and fix steel structural members of various widths. The first cylinder and the second cylinder can work together or independently to clamp two steel structural members at the same time for drilling and welding operations, or clamp one steel structural member at the same time for drilling and other fixing operations.
[0017] 3. This utility model uses a rotating handle to achieve the rotation angle of the clamping component, thereby driving the steel structure to rotate to the required operating angle, eliminating the need to remove the steel structure for limiting and fixing. Attached Figure Description
[0018] The accompanying drawings, which form part of this specification, are used to provide a further understanding of this utility model. The illustrative embodiments of this utility model and their descriptions are used to explain this utility model and do not constitute an improper limitation of this utility model.
[0019] Figure 1 This is an isometric view of the steel structure component processing and positioning device in the embodiments of this utility model; Figure 2 This is a front view of the steel structure component processing and positioning device in an embodiment of this utility model; Figure 3 This is a top view of the steel structure component processing and positioning device in the embodiment of this utility model; Figure 4 This is a schematic diagram of the limiting component and the rotating component in the embodiment of this utility model.
[0020] The diagram exaggerates the spacing or dimensions between parts to show their positions; the diagram is for illustrative purposes only.
[0021] The components include: 1. Fixed frame; 2. First cylinder; 3. L-shaped plate; 4. Telescopic rod; 5. Insert rod; 6. Limiting assembly; 61. Mounting groove; 62. Spring; 63. Slider; 7. Rotating assembly; 71. Rotating block; 72. Limiting block; 73. Mounting block; 74. Limiting hole; 75. Rotating handle; 8. Mounting frame; 9. Clamping assembly; 91. Second cylinder; 92. Clamping plate; 93. Anti-slip pad; 10. Controller; 11. Support frame; 12. Casters. Detailed Implementation
[0022] It should be noted that the following detailed description is illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains.
[0023] In a typical embodiment of this utility model, refer to Figure 1 , Figure 2 and Figure 3 As shown, a steel structure component processing and positioning device includes two positioning units arranged in a mirror image. The positioning units are mounted on a fixed frame 1, and a support frame 11 is connected to the lower part of the fixed frame 1. The support frame 11 is equipped with casters 12. With the casters 12, the processing and positioning device can be moved to the corresponding position according to the position of the steel structure component, which facilitates processing operations, is simple and convenient, and greatly improves processing efficiency.
[0024] Each positioning unit includes a first cylinder 2, a limiting component 6, a rotating component 7, and a clamping component 9. The limiting component 6 is installed on the middle of the side of the L-shaped plate 3 away from the first cylinder 2. The lower end of the side of the L-shaped plate 3 away from the first cylinder 2 is installed on the rotating component 7. The rotating component 7 is connected to a mounting bracket 8. The front and rear sides of the mounting bracket 8 are installed on the clamping component 9. The front end of the inner surface of the fixing bracket 1 is installed on the controller 10 by bolts.
[0025] The telescopic end of the first cylinder 2 is connected to an L-shaped plate 3 and is perpendicular to the outer side of the long plate. A telescopic rod 4 is provided on the inner side of the short plate. The long plate is set vertically, and the short plate is connected to the top of the long plate and is set horizontally. The first cylinder 2 is installed in the middle of the left and right sides of the fixing frame 1 by bolts. The L-shaped plate 3 is installed in the telescopic end of the first cylinder 2 by bolts. The telescopic rod 4 is an electric telescopic rod, which is installed in the L-shaped plate 3 by bolts. The end of the telescopic rod 4 is provided with a plug rod 5, which is inserted into the limiting hole 74.
[0026] Under the action of the two first cylinders 2, the controller 10 starts to drive the clamping plate 92 to clamp and fix steel structural parts of various lengths. It can clamp two steel structural parts at the same time for drilling and welding operations, or clamp one steel structural part at the same time for drilling and other fixing operations.
[0027] like Figure 4 As shown, the rotating component 7 is located on the inner side of the L-shaped plate 3 and can rotate. It has several limiting holes 74 on its circumference, which engage with the telescopic rod 4 to achieve positioning at different angles. By setting the rotating component 7, the steel structure is rotated to the required operating angle. The telescopic rod 4 is then activated, causing the insert rod 5 to be inserted into the limiting holes 74, thus fixing the clamping component 9. The angle of the steel structure can be changed to meet subsequent processing needs without disassembly, improving processing efficiency and accuracy.
[0028] Specifically, the rotating assembly 7 includes a rotating block 71, a limiting block 72, a mounting block 73, limiting holes 74, and a rotating handle 75. The rotating block 71 is rotatably connected to the lower end of the side of the L-shaped plate 3 away from the first cylinder 2. At least eight limiting blocks 72 are bolted to the rotating block 71. The mounting block 73 is bolted to the side of the rotating block 71 away from the L-shaped plate 3. At least eight limiting holes 74 are formed on the circumference of the mounting block 73. The rotating handle 75 is bolted to the mounting block 73. The positions and numbers of the limiting holes 74 and the limiting blocks 72 correspond to each other. The mounting bracket 8 is bolted to the side of the mounting block 73 away from the rotating block 71.
[0029] The rotation angle of the clamping component 9 is achieved by the rotating handle 75, which in turn drives the steel structure to rotate to the required operating angle, eliminating the need to remove the steel structure for limiting and fixing.
[0030] The limiting component 6 works in conjunction with the limiting block 72. The limiting component 6 includes a mounting groove 61, within which a spring 62 and a slider 63 connected thereto are disposed. The slider 63 works in conjunction with the limiting block 72. Specifically, the mounting groove 61 is located in the middle of the side of the L-shaped plate 3 away from the first cylinder 2. The spring 62 is bonded to the vertical inner side of the mounting groove 61, and the slider 63 is bonded to the end of the spring 62 away from the mounting groove 61. The end of the slider 63 closest to the spring 62 is located in the mounting groove 61 and is slidably connected to the mounting groove 61.
[0031] After the limiting component 6 rotates the component to the required angle, it sends a signal to the telescopic rod 4, which can then be activated to fix the rotating component 7. The specific working process is as follows: Rotating the rotating handle 75 causes the mounting block 73 to drive the rotating block 71 and the limiting block 72 to rotate. When the steel structure component is rotated to the point where the hole needs to be drilled is horizontal, the limiting block 72 abuts against the slider 63 under the action of the spring 62. The electric telescopic rod 4 is then activated, and the electric telescopic rod 4 drives the insertion rod 5 to insert into the limiting block 74, fixing the mounting block 73 and making it easier to fix the machined surface of the steel structure component horizontally.
[0032] The clamping assembly 9 can rotate with the rotating assembly 7 and is used to clamp steel structural components. The clamping assembly 9 includes two opposing second cylinders 91, the extension and retraction ends of the second cylinders 91 are connected to clamping plates 92, and the clamping plates 92 are connected to anti-slip pads 93.
[0033] The two second cylinders 91 are activated by the controller 10 to drive the clamping plate 92 to clamp and fix steel structural parts of various widths. It can clamp two steel structural parts at the same time for drilling and welding operations, or clamp one steel structural part at the same time for drilling and other fixing operations.
[0034] The controller 10 is electrically connected to the first cylinder 2, the telescopic rod 4, and the second cylinder 91.
[0035] The working method is as follows: When in use, the controller 10 starts the first cylinder 2, which drives the L-shaped plates 3 to move closer together, placing the steel structure between the mounting brackets 8. The second cylinder 91 is then started, which drives the clamping plate 92 and the protective pad 93 to clamp and fix the steel structure. The rotating handle 75 is rotated, causing the mounting block 73 to drive the rotating block 71 and the limiting block 72 to rotate. The limiting block 72 presses the slider 63 into the mounting groove 61. When the steel structure is rotated to the point where the hole needs to be drilled is horizontal, the slider 63 pops out under the action of the spring 62, abutting the limiting block 72 against the slider 63. The telescopic rod 4 is then started, which drives the insertion rod 5 to insert into the limiting hole 74, fixing the mounting block 73. This makes it easier to adjust the processing surface of the steel structure and improves processing efficiency.
[0036] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A steel structure component processing and positioning device, characterized in that, include: The mirror setup includes two positioning units, each comprising: The first cylinder has an L-shaped plate connected to its telescopic end and perpendicular to the outer side of the long plate, and a telescopic rod is provided on the inner side of the short plate. A rotating component is located on the inner side of the long plate of the L-shaped plate and can rotate. It has several limiting holes on its circumference and can be inserted and cooperated with the telescopic rod to achieve positioning at different angles. The clamping assembly can rotate with the rotating assembly and is used to clamp steel structural components; The clamping components of each of the two positioning units are located inside the device.
2. The steel structure component processing and positioning device according to claim 1, characterized in that, The rotating assembly includes a rotating block and a mounting block. The rotating block is rotatably connected to the lower end of the L-shaped plate away from the side of the first cylinder, and the mounting block is provided with the limiting hole.
3. The steel structure component processing and positioning device according to claim 2, characterized in that, The rotating assembly also includes a rotating handle, which is mounted on the mounting block.
4. The steel structure component processing and positioning device according to claim 3, characterized in that, The positioning unit also includes a limiting component. The mounting block is located between the rotating block and the rotating handle.
5. A steel structure component processing and positioning device according to claim 2, characterized in that, It also includes a limiting component, wherein the rotating component is provided with a limiting block and is configured to correspond to the limiting hole, and the limiting component works in cooperation with the limiting block.
6. A steel structure component processing and positioning device according to claim 5, characterized in that, The limiting component includes a mounting groove, in which a spring and a slider connected thereto are provided, and the slider works in conjunction with the limiting block.
7. A steel structure component processing and positioning device according to claim 1, characterized in that, The telescopic rod is provided with an insertion rod at its end, and the insertion rod is inserted into the limiting hole.
8. A steel structure component processing and positioning device according to claim 1, characterized in that, It also includes a fixing frame, on which the positioning unit is mounted, and a support frame is connected to the lower part of the fixing frame, and the support frame is equipped with casters.
9. A steel structure component processing and positioning device according to claim 1, characterized in that, The clamping assembly includes two opposing second cylinders, the telescopic ends of which are connected to clamping plates, and the clamping plates are connected to anti-slip pads.
10. A steel structure component processing and positioning device according to claim 9, characterized in that, It also includes a controller, which is electrically connected to the first cylinder, the telescopic rod, and the second cylinder.