A flywheel bolt tightening machine alignment fixture

CN224701929UActive Publication Date: 2026-09-01HEFEI BOYI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202521618212.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2026-09-01
Estimated Expiration
2035-07-31

AI Technical Summary

Technical Problem

[0003]目前,传统的飞轮螺栓拧紧作业中,常采用人工手动调整或简易工装进行飞轮定位夹持,存在以下不足:一方面,人工调整方式依赖操作人员经验,难以保证不同尺寸飞轮的对位精度,易因夹持偏移导致螺栓拧紧力矩不一致,影响装配质量;另一方面,现有工装多为固定尺寸或需分别调整多组夹持结构,无法实现卡接架的同步开合,适配不同规格飞轮时调整时间长,作业效率低下,且夹持结构缺乏稳定的导向与传动设计,易出现运动卡顿或偏移,导致夹持稳定性不足,进而影响螺栓拧紧作业的连续性与可靠性,因此,亟需一种能够实现精准对位、稳定夹持、高效适配不同尺寸飞轮的螺栓拧紧机对位夹具,以解决现有技术中存在的上述问题

Benefits of technology

[0014] This utility model provides an alignment fixture for a flywheel bolt tightening machine. It has the following beneficial effects:

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Abstract

This application discloses a flywheel bolt tightening machine alignment fixture, relating to the field of tooling fixture technology. It includes a base frame plate, with a fixed plate fixedly connected to its surface. The upper and lower surfaces of the fixed plate are respectively provided with an upper sliding groove and a lower sliding groove. An upper clamping frame is slidably connected to the inner wall of the upper sliding groove, and a lower clamping frame is slidably connected to the inner wall of the lower sliding groove. An upper rotating plate and a lower rotating plate are respectively arranged above and below the fixed plate. This application utilizes the symmetrically distributed sliding grooves on the fixed plate and the sliding guide of the clamping frames, combined with the rotating plate pushing the grooves to drive the clamping frames to open and close synchronously. This allows for rapid adaptation to flywheels of different sizes, achieving precise alignment and reducing manual adjustment time. Furthermore, the two sets of symmetrical clamping structures can simultaneously clamp the flywheel from both sides, ensuring uniform force to avoid clamping deviation affecting bolt tightening accuracy. Simultaneously, the cooperation between the rotating plate guide groove and the fixed plate guide block restricts the rotation trajectory of the rotating plate, preventing deviation and improving structural stability.
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Description

Technical Field

[0001] This utility model relates to the field of tooling and fixture technology, and in particular to a flywheel bolt tightening machine alignment fixture. Background Technology

[0002] In the entire process of flywheel production and assembly, bolt tightening is a key link connecting the flywheel with core components such as the engine crankshaft and clutch. The quality of this operation directly determines the stability and operational safety of the entire machine's power transmission. It is a core process to ensure that the flywheel and related components form a reliable rigid connection or flexible transmission relationship.

[0003] Currently, traditional flywheel bolt tightening operations often rely on manual adjustment or simple tooling for flywheel positioning and clamping, which has the following shortcomings: Firstly, manual adjustment depends on the operator's experience, making it difficult to guarantee the alignment accuracy of flywheels of different sizes. This can easily lead to inconsistent bolt tightening torque due to clamping misalignment, affecting assembly quality. Secondly, existing tooling is mostly of fixed size or requires adjustment of multiple clamping structures separately, making it impossible to achieve synchronous opening and closing of the clamping frame. When adapting to flywheels of different specifications, the adjustment time is long, resulting in low work efficiency. Furthermore, the clamping structure lacks a stable guiding and transmission design, making it prone to movement jamming or misalignment, leading to insufficient clamping stability and affecting the continuity and reliability of bolt tightening operations. Therefore, there is an urgent need for a bolt tightening machine alignment fixture that can achieve precise alignment, stable clamping, and efficient adaptation to flywheels of different sizes to solve the above-mentioned problems in the existing technology. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the problems existing in the prior art, this utility model provides a flywheel bolt tightening machine alignment fixture.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a flywheel bolt tightening machine alignment fixture, comprising a base frame plate, a fixing plate fixedly connected to the surface of the base frame plate, an upper sliding groove and a lower sliding groove respectively formed on the upper and lower surfaces of the fixing plate, an upper clamping bracket slidably connected to the inner wall of the upper sliding groove, a lower clamping bracket slidably connected to the inner wall of the lower sliding groove, an upper rotating plate and a lower rotating plate respectively arranged above and below the fixing plate, an upper pushing groove formed on the surface of the upper rotating plate, the inner wall of the upper pushing groove slidably connected to the upper end of the upper clamping bracket, and a lower pushing groove formed on the surface of the lower rotating plate, the inner wall of the lower pushing groove slidably connected to the lower end of the lower clamping bracket.

[0008] As a preferred embodiment of the flywheel bolt tightening machine alignment fixture of this utility model, the number of the upper sliding groove and the lower sliding groove are both set to two sets, and the two sets of the upper sliding groove and the lower sliding groove are symmetrically distributed.

[0009] As a preferred embodiment of the flywheel bolt tightening machine alignment fixture of this utility model, guide grooves are provided on the surfaces of the upper rotating plate and the lower rotating plate, and guide blocks are slidably connected to the guide grooves. The guide blocks are fixedly connected to the surface of the fixed plate.

[0010] As a preferred embodiment of the flywheel bolt tightening machine alignment fixture of this utility model, a drive frame is fixedly connected to one side of the bottom frame plate, a screw frame is rotatably connected to the inner wall of the drive frame, a sliding frame is threadedly connected to the surface of the screw frame, and an upper push rod and a lower push rod are rotatably connected to the top of the sliding frame respectively. One end of the upper push rod is rotatably connected to the surface of the upper rotating plate, and one end of the lower push rod is rotatably connected to the surface of the lower rotating plate.

[0011] As a preferred embodiment of the flywheel bolt tightening machine alignment fixture of this utility model, the inner wall of the drive frame is provided with moving grooves on both sides, and the moving grooves are slidably connected to the lower end of the sliding frame.

[0012] As a preferred embodiment of the flywheel bolt tightening machine alignment fixture of this utility model, an upper cover plate is provided above the upper rotating disk, and the upper cover plate is fixedly connected to the top of the bottom frame plate by bolts.

[0013] (III) Beneficial Effects

[0014] This utility model provides an alignment fixture for a flywheel bolt tightening machine. It has the following beneficial effects:

[0015] 1. By using the symmetrically distributed sliding grooves on the fixed plate and the sliding guide of the snap-fit ​​bracket, combined with the rotating plate pushing the groove to drive the snap-fit ​​bracket to open and close synchronously, it can quickly adapt to flywheels of different sizes, achieve precise alignment and reduce manual adjustment time. Moreover, the two sets of symmetrical snap-fit ​​structures can clamp the flywheel synchronously from both sides to ensure uniform force and avoid clamping deviation from affecting the bolt tightening accuracy. At the same time, the cooperation between the rotating plate guide groove and the fixed plate guide block can limit the movement trajectory of the rotating plate, prevent deviation and improve structural stability.

[0016] 2. The sliding frame is stably moved by the threaded engagement between the screw frame and the sliding frame in the drive frame and the limiting and guiding of the sliding frame by the moving groove. Then, the linear motion is converted into the angle change of the rotating plate by the push rod, forming an efficient and stable transmission chain to ensure smooth movement of the clamping frame and consistent clamping force. The protective reinforcement of the upper cover plate can further enhance the overall rigidity and reduce the impact of operation vibration. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a utility model Figure 1 Enlarged view of point A in the middle;

[0020] Figure 3 This is a utility model Figure 1 Cross-sectional view along the BB direction;

[0021] Figure 4 This is a utility model Figure 1 Cross-sectional view along the BB direction.

[0022] In the diagram, 1. bottom frame plate; 2. fixed plate; 3. upper sliding groove; 4. lower sliding groove; 5. upper snap-fit ​​bracket; 6. lower snap-fit ​​bracket; 7. upper rotating plate; 8. lower rotating plate; 9. guide groove; 10. guide block; 11. upper push groove; 12. lower push groove; 13. drive frame; 14. upper push rod; 15. lower push rod; 16. sliding frame; 17. screw frame; 18. moving groove; 19. upper cover plate. Detailed Implementation

[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0024] Reference Figures 1 to 4 As shown, this utility model provides a technical solution: a flywheel bolt tightening machine alignment fixture, including a base frame plate 1, a fixing plate 2 fixedly connected to the surface of the base frame plate 1, an upper sliding groove 3 and a lower sliding groove 4 respectively opened on the upper and lower surfaces of the fixing plate 2, an upper clamping bracket 5 slidably connected to the inner wall of the upper sliding groove 3, a lower clamping bracket 6 slidably connected to the inner wall of the lower sliding groove 4, an upper rotating plate 7 and a lower rotating plate 8 respectively arranged above and below the fixing plate 2, an upper pushing groove 11 opened on the surface of the upper rotating plate 7, and the upper pushing groove... The inner wall of 11 is slidably connected to the upper end of the upper clamping frame 5. The surface of the lower rotating plate 8 is provided with a lower pushing groove 12. The inner wall of the lower pushing groove 12 is slidably connected to the lower end of the lower clamping frame 6. The upper clamping frame 5 and the lower clamping frame 6 slide along the upper sliding groove 3 and the lower sliding groove 4 respectively. With the upper pushing groove 11 of the upper rotating plate 7 and the lower pushing groove 12 of the lower rotating plate 8, the clamping frame can be driven to open and close synchronously by the angle change of the rotating plate, quickly adapting to flywheels of different sizes, achieving precise alignment, and reducing manual adjustment time.

[0025] Reference Figure 2 and Figure 3 As shown in this embodiment: the number of upper sliding grooves 3 and lower sliding grooves 4 are both set in two groups, and the two groups of upper sliding grooves 3 and lower sliding grooves 4 are symmetrically distributed. The surfaces of the upper rotating plate 7 and the lower rotating plate 8 are both provided with guide grooves 9. The guide grooves 9 are slidably connected to guide blocks 10. The guide blocks 10 are fixedly connected to the surface of the fixed plate 2. By setting two sets of symmetrically distributed upper and lower sliding grooves 4 and clamping brackets, the flywheel can be clamped from both sides at the same time to ensure uniform force and avoid clamping deviation affecting the bolt tightening accuracy. At the same time, the cooperation between the guide grooves 9 and the guide blocks 10 restricts the movement trajectory of the rotating plate and prevents it from deviating, further improving the structural stability.

[0026] Reference Figure 1 and Figure 4 As shown, specifically, a drive frame 13 is fixedly connected to one side of the bottom frame plate 1. A screw frame 17 is rotatably connected to the inner wall of the drive frame 13. A sliding frame 16 is threadedly connected to the surface of the screw frame 17. An upper push rod 14 and a lower push rod 15 are rotatably connected to the top of the sliding frame 16. One end of the upper push rod 14 is rotatably connected to the surface of the upper rotating plate 7, and one end of the lower push rod 15 is rotatably connected to the surface of the lower rotating plate 8. Moving grooves 18 are provided on both sides of the inner wall of the drive frame 13. The moving grooves 18 are slidably connected to the lower end of the sliding frame 16. An upper cover plate 19 is provided above the upper rotating plate. The upper cover plate 19 is fixedly connected to the top of the bottom frame plate 1 by bolts. By utilizing the drive frame 1... The screw frame 17, which is rotatably connected to the inner wall, forms a threaded engagement with the sliding frame 16. Combined with the moving grooves 18 opened on both sides of the inner wall of the drive frame 13, the lower end of the sliding frame 16 is limited and guided, so that the sliding frame 16 can move stably along the drive frame 13. At the same time, the upper push rod 14 and the lower push rod 15, which are rotatably connected to the top of the sliding frame 16, are rotatably connected to the surfaces of the upper rotating plate 7 and the lower rotating plate 8, respectively, so that the linear motion of the sliding frame 16 is converted into the angle change of the rotating plate. Then, the corresponding snap-fit ​​frame is driven to open and close synchronously along the sliding groove of the fixed plate 2 through the pushing groove on the surface of the rotating plate. With the help of the upper cover plate 19, the upper structure is protected and reinforced, and finally the flywheel is accurately aligned and stably clamped.

[0027] Working principle: During use, two sets of symmetrically distributed upper and lower sliding grooves 4 are formed on the fixed plate 2, which is fixed by the bottom frame plate 1. These grooves form sliding guides with the upper clamping frame 5 and the lower clamping frame 6, respectively. Combined with the upper and lower rotating plates 8 above and below the fixed plate 2 and the pushing grooves on their surfaces, they slide and connect with the ends of the clamping frames. The angle change of the rotating plates drives the clamping frames to open and close synchronously, quickly adapting to flywheels of different sizes, greatly reducing manual adjustment time, and achieving precise alignment. The two sets of symmetrically distributed clamping structures clamp the flywheels synchronously from both sides, ensuring uniform force and effectively avoiding the impact of clamping deviation on the bolt tightening accuracy. Simultaneously, the guide groove 9 on the surface of the rotating plate slides with the guide block 10 on the fixed plate 2, strictly limiting the movement trajectory of the rotating plate and preventing deviation to improve structural stability; the screw frame 17 inside the drive frame 13 is threadedly engaged with the sliding frame 16, and the moving groove 18 limits and guides the sliding frame 16, realizing the stable movement of the sliding frame 16. Then, the linear motion is converted into the angle change of the rotating plate through the upper and lower push rods 15, forming an efficient and stable transmission chain, ensuring smooth movement of the clamping frame and consistent clamping force. The protective reinforcement of the upper cover plate 19 further enhances the overall rigidity and reduces the impact of operational vibration.

[0028] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A flywheel bolt tightening machine alignment fixture, comprising a base frame plate (1), characterized in that: A fixing plate (2) is fixedly connected to the surface of the bottom frame plate (1). An upper sliding groove (3) and a lower sliding groove (4) are respectively opened on the upper and lower surfaces of the fixing plate (2). An upper snap-fit ​​bracket (5) is slidably connected to the inner wall of the upper sliding groove (3). A lower snap-fit ​​bracket (6) is slidably connected to the inner wall of the lower sliding groove (4). An upper rotating plate (7) and a lower rotating plate (8) are respectively arranged above and below the fixing plate (2). An upper pushing groove (11) is opened on the surface of the upper rotating plate (7). The inner wall of the upper pushing groove (11) is slidably connected to the upper end of the upper snap-fit ​​bracket (5). A lower pushing groove (12) is opened on the surface of the lower rotating plate (8). The inner wall of the lower pushing groove (12) is slidably connected to the lower end of the lower snap-fit ​​bracket (6).

2. The alignment fixture for a flywheel bolt tightening machine according to claim 1, characterized in that: The number of the upper sliding groove (3) and the lower sliding groove (4) are both set to two sets, and the two sets of the upper sliding groove (3) and the lower sliding groove (4) are symmetrically distributed.

3. The alignment fixture for a flywheel bolt tightening machine according to claim 1, characterized in that: The surfaces of the upper rotating plate (7) and the lower rotating plate (8) are provided with guide grooves (9), and guide blocks (10) are slidably connected to the guide grooves (9). The guide blocks (10) are fixedly connected to the surface of the fixed plate (2).

4. The alignment fixture for a flywheel bolt tightening machine according to claim 1, characterized in that: A drive frame (13) is fixedly connected to one side of the bottom frame plate (1). A screw frame (17) is rotatably connected to the inner wall of the drive frame (13). A sliding frame (16) is threadedly connected to the surface of the screw frame (17). An upper push rod (14) and a lower push rod (15) are rotatably connected to the top of the sliding frame (16). One end of the upper push rod (14) is rotatably connected to the surface of the upper rotating plate (7), and one end of the lower push rod (15) is rotatably connected to the surface of the lower rotating plate (8).

5. The alignment fixture for a flywheel bolt tightening machine according to claim 4, characterized in that: The inner walls of the drive frame (13) are provided with moving grooves (18) on both sides, and the moving grooves (18) are slidably connected to the lower end of the sliding frame (16).

6. The alignment fixture for a flywheel bolt tightening machine according to claim 1, characterized in that: An upper cover plate (19) is provided above the upper rotating plate (7), and the upper cover plate (19) is fixedly connected to the top of the bottom frame plate (1) by bolts.