Intelligent non-woven fabric cutting and slitting integrated machine

Abstract

The utility model provides an intelligent non - woven fabric cutting divides integral machine, relates to non - woven fabric production technical field, including cloth transport mechanism and recovery mechanism, recovery mechanism sets up in the bottom of cloth transport mechanism, recovery mechanism includes integrated cylinder, connecting cylinder and auger transport device, integrated cylinder sets up in the outside of auger transport device, connecting cylinder sets up in the outside of integrated cylinder, integrated cylinder is used for making auger transport device rotate in it. In the utility model, the integrated cylinder is sent to the crushing device to be crushed to the recoverable state by the auger transport device in the integrated cylinder, the crushing debris is switched to the transfer barrel by the electromagnetic valve control, the debris is pushed into the collecting barrel of the thread connection by the transfer barrel inside the push plate device, and the recovery is completed. Each part cooperates to realize automatic collection, crushing and recovery integration of the offcut, improve the intelligent degree and production efficiency, and shorten the time of the whole production process.

Description

Technical Field

[0001] This utility model relates to the field of nonwoven fabric production technology, and in particular to an intelligent nonwoven fabric cutting and slitting machine. Background Technology

[0002] Nonwoven fabric, also known as non-woven cloth, is a sheet, mesh, or felt-like material formed by directly bonding, winding, or fusing natural fibers such as cotton and linen, or synthetic fibers such as polypropylene and polyester, through physical or chemical methods without the need for traditional spinning, weaving, or knitting processes. It features short process flow, high production efficiency, and low cost, and can be endowed with functions such as breathability, waterproofing, filtration, and antibacterial properties according to needs. It is widely used in many fields such as hygiene products, medical protection, packaging, agriculture, and building materials.

[0003] With the demand for large-scale, high-precision, and multi-specification production of nonwoven fabrics, intelligent nonwoven fabric cutting and slitting machines can achieve precise cutting and slitting of nonwoven fabrics of different materials, widths, and thicknesses through automated control. This significantly reduces errors and efficiency losses caused by manual intervention. At the same time, it can integrate intelligent functions such as tension adjustment, fault diagnosis, and parameter self-adaptation, effectively improving cutting accuracy and stabilizing product quality. It is suitable for the stringent requirements of nonwoven fabric processing in fields such as medical protection and hygiene products, ultimately reducing production costs, improving production efficiency, and meeting the development needs of the modern nonwoven fabric industry for high efficiency and precision.

[0004] The existing intelligent nonwoven fabric cutting and slitting machine has the following shortcomings: Currently, intelligent nonwoven fabric cutting and slitting machines on the market have achieved continuous innovation, using high-speed blades and laser cutting methods to effectively ensure the quality and speed of nonwoven fabric production and processing. However, the intelligent features of these machines are not yet complete. The scraps generated during the cutting and slitting process still rely on manual collection and transfer for recycling and processing, resulting in low overall efficiency and a relatively low level of intelligence.

[0005] Therefore, we propose an intelligent nonwoven fabric cutting and slitting machine to solve the problems mentioned above. Utility Model Content

[0006] After the non-woven fabric cutting debris falls onto the table, the first motor drives the deflector plate through bevel gear transmission to push it into the trough. It then passes through the trough and connecting cylinder in sequence into the integrated cylinder. The suction machine assists in the suction, and the auger sends the debris to the crushing device for processing. After that, the debris is controlled by the solenoid valve to enter the transfer bucket, and then pushed into the collection bucket by the deflector plate. All components work together to realize the automatic recycling of scrap materials, improve intelligence and efficiency, shorten the production process, and solve the problems mentioned in the background technology.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: an intelligent non-woven fabric cutting and slitting integrated machine, comprising a fabric conveying mechanism and a recycling mechanism, wherein the recycling mechanism is disposed at the bottom of the fabric conveying mechanism; The recycling mechanism includes an integrated cylinder, a connecting cylinder, and an auger transport device. The integrated cylinder is located outside the auger transport device, and the connecting cylinder is located outside the integrated cylinder. The integrated cylinder is used to allow the auger transport device to rotate within it.

[0008] Preferably, the recycling mechanism further includes a platform, which is installed at the bottom of the fabric conveying mechanism. The platform has drainage grooves on both sides inside, and a drainage cylinder is provided at the bottom of the drainage groove. The drainage cylinder is fixedly connected to the platform. A second lever is rotatably connected to the top of the platform. A second bevel gear is fixedly connected to the outside of the second lever, and a first bevel gear is provided on the outside of the second bevel gear.

[0009] Preferably, a first deflector plate is installed on the inner side of the first bevel gear, and a first motor is installed on the other side of the first deflector plate through the table surface. A connecting cylinder is connected to the inner side of the sluice tube.

[0010] Preferably, the inner side of the connecting cylinder is connected to an integrated cylinder, the top of the integrated cylinder is slidably connected to a limiting block movable device, the other end of the limiting block movable device is installed at the bottom of the platform, and the inner side of the integrated cylinder is rotatably connected to an auger transport device.

[0011] Preferably, the other end of the auger transport device is installed at the bottom of the platform, a first solenoid valve is installed on the outside of the integrated cylinder, and a transfer barrel is installed at the other end of the first solenoid valve.

[0012] Preferably, a second solenoid valve is installed on the top of the transfer barrel, and the other end of the second solenoid valve is installed at the bottom of the integrated cylinder. A crushing device is provided on the inner side of the bottom of the integrated cylinder, and a paddle device is rotatably connected to the inner side of the transfer barrel.

[0013] Preferably, the bottom of the transfer barrel is connected to an air suction machine, and a collection barrel is provided on the other side of the transfer barrel, with the collection barrel being threadedly connected to the transfer barrel.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows: In this invention, after the debris generated during the cutting and slitting of non-woven fabric falls onto the table, the first motor drives the first deflector to rotate. Through the bevel gear transmission, the second deflector pushes the debris into the two side slots, and then through the sluice and connecting cylinders into the integrated cylinder. The suction machine enhances the airflow to assist in the suction. The auger conveyor in the integrated cylinder sends the debris to the crushing device to be crushed to a recyclable state. The solenoid valve switches the control to allow the crushed debris to enter the transfer bucket. The deflector device in the transfer bucket pushes the debris into the threaded collection bucket to complete the recycling. All components work together to achieve automatic collection, crushing and recycling of scrap materials, improving the level of intelligence and production efficiency, while shortening the time of the entire production process. Attached Figure Description

[0015] Figure 1 This utility model provides a front view perspective view of the structure of an intelligent nonwoven fabric cutting and slitting machine. Figure 2 This is a three-dimensional structural breakdown view of an intelligent nonwoven fabric cutting and slitting machine proposed in this utility model. Figure 3 This is a three-dimensional view of the recycling mechanism in an intelligent nonwoven fabric cutting and slitting machine proposed in this utility model. Figure 4 The present invention provides a bottom view of an intelligent nonwoven fabric cutting and slitting machine.

[0016] Legend: 1. Fabric conveying mechanism; 2. Recycling mechanism; 201. Tabletop; 202. Sluice box; 203. First motor; 204. First actuating plate; 205. First bevel gear; 206. Second bevel gear; 207. Second actuating plate; 208. Sluice box cylinder; 209. Connecting cylinder; 210. Integrated cylinder; 211. Screw conveying device; 212. First solenoid valve; 213. Second solenoid valve; 214. Limiting block movable device; 215. Crushing device; 216. Air suction machine; 217. Actuating plate device; 218. Collection bucket; 219. Transfer bucket. Detailed Implementation

[0017] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention can also be implemented in other ways than those described herein, and therefore the present invention is not limited to the specific embodiments disclosed in the following specification.

[0019] Example 1, as shown in the attached document Figure 1 - Figure 3As shown, in order to achieve the above objectives, the present invention adopts the following technical solution: an intelligent non-woven fabric cutting and slitting integrated machine, including a fabric conveying mechanism 1 and a recycling mechanism 2. The recycling mechanism 2 is located at the bottom of the fabric conveying mechanism 1. The recycling mechanism 2 includes an integrated cylinder 210, a connecting cylinder 209, and an auger transport device 211. The integrated cylinder 210 is located outside the auger transport device 211, and the connecting cylinder 209 is located outside the integrated cylinder 210. The integrated cylinder 210 is used to make the auger transport device 211 rotate inside it. The recycling mechanism 2 also includes a table 201. The table 201 is installed at the bottom of the fabric conveying mechanism 1. The table 201 has grooves 202 on both sides inside. The bottom of the grooves 202 is provided with a drain cylinder 208. The drain cylinder 208 is fixedly connected to the table 201. The top of the table 201 is rotatably connected with a second deflector 207. The outside of the second deflector 207 is fixedly connected with a second bevel gear 206. The outside of the second bevel gear 206 is provided with a first bevel gear 205.

[0020] The overall effect of Embodiment 1 is as follows: During the cutting and slitting of nonwoven fabric, the generated scraps fall onto the table 201. The first motor 203 starts and drives the first deflector 204 to rotate. Through the meshing transmission of the first bevel gear 205 and the second bevel gear 206, the second deflector 207 rotates on top of the table 201, actively pushing the scraps on the table 201 towards the side drains 202, preventing the scraps from scattering and accumulating, reducing dust pollution in the workshop, maintaining a clean production environment, and reducing the frequency of manual cleaning. The scraps fall into the drain cylinder 208 through the drain 202, and then into the integrated cylinder 210 through the connecting cylinder. At this time, the suction machine 216 works to enhance the airflow, quickly sucking the scraps into the integrated cylinder 210. Combined with the closed conveying of the auger conveyor device 211, it effectively prevents the scraps from flying and being lost, improves the recycling rate, and reduces the waste of raw materials.

[0021] Example 2, as Figure 2 - Figure 4 As shown, a first deflector plate 204 is installed on the inner side of the first bevel gear 205. The other side of the first deflector plate 204 passes through the platform 201 and is equipped with a first motor 203. The inner side of the sluice cylinder 208 is connected to a connecting cylinder 209. The inner side of the connecting cylinder 209 is connected to an integrated cylinder 210. The top of the integrated cylinder 210 is slidably connected to a limit block movable device 214. The other end of the limit block movable device 214 is installed at the bottom of the platform 201. The inner side of the integrated cylinder 210 is rotatably connected to an auger transport device 211.

[0022] The effect achieved by the entire embodiment 2 is as follows: the auger conveyor 211 inside the integrated cylinder 210 rotates, conveying the debris to the crushing device 215 at the bottom. After crushing, the debris is directly made recyclable, eliminating the intermediate links of collecting scraps, transportation, and secondary crushing in traditional recycling, reducing material transfer losses and recycling costs. At this time, the first solenoid valve 212 is closed and the second solenoid valve 213 is opened. The crushed debris enters the transfer tank 219. When the debris in the transfer tank 219 accumulates to a certain amount, the second solenoid valve 213 is closed and the first solenoid valve 212 is opened to prevent subsequent debris from entering. The orderly flow of materials is achieved through precise control of the solenoid valves.

[0023] Example 3, as Figure 1 - Figure 4 As shown, the other end of the auger conveyor 211 is installed at the bottom of the platform 201. A first solenoid valve 212 is installed on the outside of the integrated cylinder 210. A transfer barrel 219 is installed at the other end of the first solenoid valve 212. A second solenoid valve 213 is installed on the top of the transfer barrel 219. The other end of the second solenoid valve 213 is installed at the bottom of the integrated cylinder 210. A crushing device 215 is installed on the bottom inner side of the integrated cylinder 210. A paddle plate device 217 is rotatably connected to the inner side of the transfer barrel 219. A suction machine 216 is connected to the bottom of the transfer barrel 219. A collection barrel 218 is installed on the other side of the transfer barrel 219. The collection barrel 218 is threadedly connected to the transfer barrel 219.

[0024] The effect achieved by the entire embodiment 3 is as follows: the rotating plate device 217 inside the transfer barrel 219 pushes the crushed debris towards the outlet, and finally falls into the collection barrel 218 connected to it for recycling. The threaded connection design not only ensures sealing and leak prevention, but also facilitates quick disassembly and replacement, reduces downtime maintenance time, and improves the continuous operation capability of the equipment. The whole process achieves integrated processing of automatic collection, crushing and recycling of scrap materials through the coordinated operation of various components, reducing manual intervention and allowing operators to focus on monitoring the cutting quality, reducing labor intensity and safety hazards. At the same time, it forms a closed loop of resource recycling from production to waste to recycling, which is in line with the concept of green manufacturing. While improving the level of intelligence and production efficiency, it also takes into account the dual effects of environmental protection and cost control.

[0025] The working principle of the entire equipment is as follows: When the non-woven fabric is being cut and slit, the resulting scraps and offcuts fall onto the table 201. The first motor 203 starts and drives the first deflector 204 to rotate. Through the meshing transmission of the first bevel gear 205 and the second bevel gear 206, the second deflector 207 rotates on top of the table 201, pushing the scraps on the table 201 towards the side drain troughs 202. The scraps fall into the drain cylinder 208 through the drain troughs 202, and then into the integrated cylinder 210 through the connecting cylinder. At the same time, the suction fan 216 works to enhance the airflow and quickly suck the scraps into the integrated cylinder 210. The auger conveyor 211 inside the integrated cylinder 210 rotates, carrying the scraps... The crushing device 215, which is conveyed to the bottom, crushes the material to a recyclable state. At this time, the first solenoid valve 212 is closed and the second solenoid valve 213 is opened. The crushed debris enters the transfer tank 219. When the debris in the transfer tank 219 accumulates to a certain amount, the second solenoid valve 213 is closed and the first solenoid valve 212 is opened to prevent further debris from entering. The deflector device 217 in the transfer tank 219 rotates to push the crushed debris toward the outlet, and finally it falls into the collection tank 218 connected to it to complete the recycling. The whole process realizes the integrated processing of automatic collection, crushing and recycling of scrap materials through the coordinated operation of various components, which improves the level of intelligence and production efficiency.

[0026] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An intelligent nonwoven fabric cutting and slitting integrated machine, comprising a fabric conveying mechanism (1) and a recycling mechanism (2), characterized in that: The recycling mechanism (2) is located at the bottom of the fabric conveying mechanism (1); The recycling mechanism (2) includes an integrated cylinder (210), a connecting cylinder (209), and an auger transport device (211). The integrated cylinder (210) is located outside the auger transport device (211), and the connecting cylinder (209) is located outside the integrated cylinder (210). The integrated cylinder (210) is used to allow the auger transport device (211) to rotate within it.

2. The intelligent nonwoven fabric cutting and slitting machine according to claim 1, characterized in that: The recycling mechanism (2) also includes a table (201), which is installed at the bottom of the fabric conveying mechanism (1). Both sides of the table (201) are provided with a trough (202). A trough cylinder (208) is provided at the bottom of the trough (202). The trough cylinder (208) is fixedly connected to the table (201). A second deflector plate (207) is rotatably connected to the top of the table (201). A second bevel gear (206) is fixedly connected to the outside of the second deflector plate (207). A first bevel gear (205) is provided on the outside of the second bevel gear (206).

3. The intelligent nonwoven fabric cutting and slitting machine according to claim 2, characterized in that: The first bevel gear (205) is provided with a first lever plate (204) on its inner side. The other side of the first lever plate (204) passes through the table (201) and is provided with a first motor (203). The inner side of the sluice tube (208) is connected to a connecting tube (209).

4. The intelligent nonwoven fabric cutting and slitting machine according to claim 3, characterized in that: The inner side of the connecting cylinder (209) is connected to the integrated cylinder (210), the top of the integrated cylinder (210) is slidably connected to the limiting block movable device (214), the other end of the limiting block movable device (214) is installed at the bottom of the table (201), and the inner side of the integrated cylinder (210) is rotatably connected to the auger transport device (211).

5. The intelligent nonwoven fabric cutting and slitting machine according to claim 4, characterized in that: The other end of the auger transport device (211) is installed at the bottom of the platform (201), and a first solenoid valve (212) is installed on the outside of the integrated cylinder (210). A transfer barrel (219) is installed at the other end of the first solenoid valve (212).

6. The intelligent nonwoven fabric cutting and slitting machine according to claim 5, characterized in that: The top of the transfer barrel (219) is equipped with a second solenoid valve (213), and the other end of the second solenoid valve (213) is installed at the bottom of the integrated cylinder (210). A crushing device (215) is provided on the inner side of the bottom of the integrated cylinder (210), and a paddle device (217) is rotatably connected to the inner side of the transfer barrel (219).

7. The intelligent nonwoven fabric cutting and slitting machine according to claim 5, characterized in that: The bottom of the transfer barrel (219) is connected to a suction machine (216), and a collection barrel (218) is provided on the other side of the transfer barrel (219). The collection barrel (218) is threadedly connected to the transfer barrel (219).

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