A waste collection mechanism for wood bead production
Patent Information
- Application Number
- CN202522108987.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种木珠生产用废屑收集机构,解决了现有技术存在的加工空间狭小,而产生的废屑容易卡在设备结构细小缝隙内部,长时间,导致废屑堆积,而现有的清理工具难以深入清理,同时,木珠在打孔出料后,一些细小的废屑容易粘附在木珠表面,不便于将其清理,进而降低木珠加工废屑的清理难度的技术问题,达到了提高木珠打孔过程中废屑清理的质量,方便后期对废屑进行集中处理,保证木珠打孔设备操作台的洁净程度的目的
1、本实用新型通过在夹持组件处设置密封的防护罩,能够通过防护罩对打孔操作区域进行全面的密封遮挡,防止打孔产生的废屑飞溅,造成难以清理的情况,同时,通过在防护罩内部设置废屑清理组件,能够通过多组靠近夹持组件处的集尘罩对产生的废屑将其吸走,并配合底部振动筛板的作用,能够对附着在木珠表面的细小木屑进行清理,实现废屑全面清理的工作,提高木珠打孔过程中废屑清理的质量,方便后期对废屑进行集中处理,保证木珠打孔设备操作台的洁净程度。
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Figure CN224702207U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waste collection devices, and in particular to a waste collection mechanism for the production of wooden beads. Background Technology
[0002] During the production and processing of wooden beads, it is necessary to drill holes in the middle of the beads. The core mechanical equipment used in the wooden bead processing process is specifically designed to process through holes or positioning holes on round wooden bead blanks. Its core function is to keep the wooden beads in a stable drilling motion through precise clamping and positioning.
[0003] Because existing fully automatic drilling equipment for wooden beads does not have a waste cleaning component, and because the wooden beads themselves are small and the processing space is narrow, the waste generated is easy to get stuck in the small gaps in the equipment structure. Over time, this leads to the accumulation of waste, and existing cleaning tools are difficult to clean thoroughly. At the same time, after the wooden beads are punched and discharged, some small waste particles tend to adhere to the surface of the wooden beads, making them difficult to clean. This reduces the difficulty of cleaning waste particles from wooden bead processing. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a waste collection mechanism for wood bead production. It solves the problem of limited processing space leading to waste chips easily getting stuck in small gaps in the equipment structure, causing accumulation over time. Existing cleaning tools struggle to reach these accumulations. Furthermore, after the wood beads are punched and discharged, small waste chips tend to adhere to the surface, making them difficult to clean. This invention reduces the difficulty of cleaning wood bead processing waste chips, improving the quality of waste chip cleaning during the wood bead punching process, facilitating centralized waste chip treatment later, and ensuring the cleanliness of the operating table of the wood bead punching equipment.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a waste collection mechanism for wood bead production, including a drilling operation table and a feeding component set on top of it. Drilling components are set on both sides of the top of the drilling operation table, and a clamping component is set between the two sets of drilling components, located on the oblique side of the feeding component. A support base is set at the center of the top of the drilling operation table to support the clamping component. A protective cover body is set on the top of the support base and sleeved on the outer peripheral wall of the clamping component. The protective cover body shields the waste generated by drilling, and a waste cleaning component is set inside the protective cover body. The waste cleaning component includes multiple dust collection hoods set on the sloping top of the clamping component, and a waste collection box that can be detachably installed inside the support base to collect waste. The top of the multiple dust collection hoods is fixedly connected to a set of waste collection pipes. A vacuum pump that extracts the waste inside is fixedly installed on the top of the protective cover body. The air inlet of the vacuum pump is fixedly installed with a connecting pipe whose end is connected to the inside of the waste collection box.
[0006] Preferably, the feeding assembly includes a feeding frame fixedly installed on the top of the drilling operation table, and a discharge pipe connected to the discharge end of the feeding frame, with the bottom end of the discharge pipe located inside the protective cover body.
[0007] Preferably, the drilling assembly includes drilling bits located on both sides of the bottom end of the discharge pipe, and a driving manipulator is provided at the far end of the two sets of drilling bits to move the drilling bits.
[0008] Preferably, the clamping assembly includes a support platform fixedly installed on the top of the support base, with fixed plates on both sides of the top of the support platform, and a bidirectional cylinder fixedly installed on the outer wall of the protective cover body to drive the two sets of fixed plates to slide closer together.
[0009] Preferably, the protective cover body includes a protective cover one fixedly installed on the top of the support base, a protective cover two fixedly installed on the outer end of the protective cover one by fixing bolts, a discharge port opened on the front outer wall of the protective cover two, and a chip collection pipe fixedly installed on the top inside the protective cover one, and the end of the chip collection pipe is sealed to the air outlet of the dust pump.
[0010] Preferably, a discharge inclined frame is fixedly installed at the outer end of the support platform, and a vibrating screen plate is provided in the inner middle of the discharge inclined frame. Multiple sets of drive springs that cooperate with the vibrator are fixedly installed between the vibrating screen plate and the support base.
[0011] Preferably, an electrostatic generator is fixedly installed on the top of the second protective cover, and an electrostatic rod electrically connected to the electrostatic generator is fixedly installed on the inner top.
[0012] By employing the above technical solution, this utility model provides a waste collection mechanism for wood bead production, which has at least the following beneficial effects: 1. This utility model, by setting a sealed protective cover at the clamping component, can completely seal and shield the drilling operation area, preventing the splashing of waste chips generated during drilling and making them difficult to clean. At the same time, by setting a waste chip cleaning component inside the protective cover, multiple dust collection hoods near the clamping component can suck away the generated waste chips. Combined with the action of the bottom vibrating screen plate, it can clean the fine wood chips attached to the surface of the wood beads, achieving comprehensive waste chip cleaning, improving the quality of waste chip cleaning during the wood bead drilling process, facilitating centralized treatment of waste chips later, and ensuring the cleanliness of the operating table of the wood bead drilling equipment.
[0013] 2. This utility model, by setting round holes inside the protective cover and two sets of fixing plates that are compatible with the drilling bit, can ensure that the drilling bit can drill the wooden beads while the waste in the drilling operation area is sealed and cleaned, thus realizing fully automatic drilling and waste cleaning of wooden beads. Attached Figure Description
[0014] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.
[0015] In the attached diagram: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the top structure of the punching workbench of this utility model; Figure 3 This is a schematic diagram of the internal structure of the protective cover of this utility model; Figure 4 This is a schematic diagram of the installation structure of the waste cleaning component and the discharge inclined frame of this utility model; Figure 5 This is a front-end sectional view of the protective cover of this utility model; Figure 6 This is a sectional view of one side of the protective cover body and the supporting base of this utility model.
[0016] In the diagram: 1. Drilling operating table; 2. Feeding assembly; 21. Feeding frame; 22. Discharge pipe; 3. Drilling assembly; 31. Drive robot; 32. Drill bit; 4. Clamping assembly; 41. Support platform; 42. Fixing plate; 43. Two-way cylinder; 5. Support base; 6. Protective cover body; 61. Protective cover one; 62. Protective cover two; 621. Discharge port; 7. Waste chip cleaning assembly; 71. Dust pump; 72. Connecting pipe; 73. Chip collection pipe; 74. Dust collection hood; 75. Waste chip collection box; 8. Discharge inclined frame; 81. Vibrating screen plate; 82. Static generator; 83. Static bar; 84. Drive spring. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example 1 Due to the limited processing space, waste chips easily get stuck in the small gaps of the equipment structure, leading to accumulation over time. Existing cleaning tools are insufficient for thorough cleaning. Furthermore, after the wooden beads are punched and discharged, some fine waste chips adhere to the surface, making them difficult to remove. This embodiment addresses the difficulty of cleaning waste chips from wooden bead production. It provides a waste chip collection mechanism for wooden bead production, improving the quality of waste chip cleaning during the punching process, facilitating centralized processing of waste chips later, and ensuring the cleanliness of the operating table of the wooden bead punching equipment. Please refer to... Figure 1 - Figure 5 The waste collection mechanism for wood bead production includes a drilling operating table 1 and a feeding component 2 mounted on top of it. Drilling components 3 are mounted on both sides of the top of the drilling operating table 1. A clamping component 4, located obliquely to the side of the feeding component 2, is positioned between the two sets of drilling components 3. The feeding component 2, drilling components 3, and clamping component 4 are all existing structural components in wood bead drilling equipment; their specific working principles will not be elaborated upon here. A support base 5, supporting the clamping component 4, is located at the center of the top of the drilling operating table 1. A protective sleeve is fitted onto the outer periphery of the clamping component 4 on the top of the support base 5. The protective cover body 6 shields the waste generated during drilling, and the interior of the protective cover body 6 is equipped with a waste cleaning component 7. In the fully automatic drilling process of wooden beads, the wooden beads are first fed by the feeding component 2, and the wooden beads fed to the top of the support platform 41 are clamped and fixed by the clamping component 4. Finally, the wooden beads are drilled by the drilling components 3 on both sides. After drilling, the clamping component 4 releases the wooden beads, and they automatically slide down under their own weight. Then, the feeding is repeated to drill better wooden beads, which can realize the automated drilling operation of wooden beads.
[0019] During the drilling process of wooden beads, fine wood chips or powder are generated. Because the wooden beads are small and the processing space is limited, these chips easily get stuck in the small gaps in the equipment structure. Over time, this leads to chip accumulation, which existing cleaning tools struggle to remove. Therefore, it is crucial to reduce the difficulty of cleaning wood bead processing chips. Figure 1 - Figure 5As shown, the waste cleaning component 7 includes multiple dust collection hoods 74 disposed on the sloping top of the clamping component 4, and a waste collection box 75 detachably installed inside the support base 5 to collect waste. The top of the multiple dust collection hoods 74 is fixedly connected to a set of waste collection pipes 73. A vacuum pump 71 is fixedly installed on the top of the protective cover body 6 to extract the waste inside. The air inlet of the vacuum pump 71 is fixedly installed with a connecting pipe 72 whose end is connected to the inside of the waste collection box 75. During the processing of wooden beads, since the clamping component 4 is inside the protective cover body 6, the drilling area of the wooden beads can be sealed and blocked by the protective cover body 6. During the drilling process, the vacuum pump 71 works, and the waste generated inside enters the waste collection pipe 73 through the dust collection hoods 74, and is finally collected into the waste collection box 75 set inside the support base 5 through the connecting pipe 72.
[0020] The feeding assembly 2 includes a feeding frame 21 fixedly installed on the top of the drilling workbench 1, and a discharge pipe 22 connected to the discharge end of the feeding frame 21. The bottom end of the discharge pipe 22 is located inside the protective cover body 6, and the bottom of the discharge pipe 22 passes through the top of the protective cover 61 and is located directly above the support platform 41, so that the wooden beads entering the discharge pipe 22 can accurately fall onto the top of the support platform 41 for processing.
[0021] To facilitate the insertion of drill bit 32 into the protective cover body 6 to drill holes in the wooden beads, such as... Figure 3 - Figure 4 - Figure 5 As shown, the drilling assembly 3 includes drilling drill bits 32 located on both sides of the bottom end of the discharge pipe 22. The two sets of drilling drill bits 32 are provided with a driving manipulator 31 at the far end to move the drilling drill bits 32. The protective cover 61 and the inside of the fixing plate 42 are provided with round holes that are adapted to the drilling drill bits 32, so that the drilling drill bits 32 can pass through the round holes to perform drilling operations on the clamped wooden beads.
[0022] To ensure stability during the wooden bead drilling process and improve the quality of the drilling, such as... Figure 5 - Figure 6 As shown, the clamping assembly 4 includes a support platform 41 fixedly installed on the top of the support base 5. The top two sides of the support platform 41 are provided with fixing plates 42. The outer wall of the protective cover body 6 is fixedly installed with a bidirectional cylinder 43 that drives the two sets of fixing plates 42 to slide closer together. When the wooden bead is fed to the top of the support platform 41, the bidirectional cylinder 43 quickly drives the two sets of fixing plates 42 to slide closer together, which can fix the wooden bead on the top of the support platform 41. With the cooperation of the two sets of driving manipulators 31, the drilling bits 32 on both sides can be driven to drill holes in the wooden bead.
[0023] Example 2 Based on Example 1, such as Figure 4 - Figure 6 As shown, the device is also equipped with an electrostatic rod 83 for cleaning the fine wood chips that adhere to the surface of the wood beads after drilling. The main body of the protective cover 6 includes a first protective cover 61 fixedly installed on the top of the support base 5. The outer end of the first protective cover 61 is fixedly installed with a second protective cover 62 by fixing bolts. The front outer wall of the second protective cover 62 has a discharge port 621. The chip collection pipe 73 is fixedly installed inside the top of the first protective cover 61, and the end of the chip collection pipe 73 is sealed to the air outlet of the dust pump 71. The two sets of protective covers are detachable, which makes it easy to remove the second protective cover 62 from the front end of the first protective cover 61, so as to observe the inside of the main body of the protective cover 6 and facilitate the staff to inspect and replace the internal clamping components 4 and dust collection cover 74. After drilling the wood beads, the two sets of fixing plates 42 move away from each other and slide. At this time, the wood beads fall off by themselves and slide down the discharge inclined frame 8 and are discharged through the discharge port 621 at the front end of the second protective cover 62.
[0024] During the drilling process of wooden beads, not only large pieces of wood chips are produced, but also fine wood chips. These fine wood chips adhere to the surface of the wooden beads and are difficult to clean. To ensure the effective cleaning of these fine wood chips, the following measures are taken: Figure 6 As shown, a discharge inclined frame 8 is fixedly installed at the outer end of the support platform 41. A vibrating screen plate 81 is set in the inner middle of the discharge inclined frame 8. Multiple sets of drive springs 84 that work with the vibrator are fixedly installed between the vibrating screen plate 81 and the support base 5. A vibrator is fixedly installed at the bottom of the vibrating screen plate 81. When the vibrator works, it works with the multiple sets of drive springs 84 to drive the rolling wood beads to vibrate. This allows the fine wood chips attached to the surface of the wood beads to fall off on their own under the action of vibration. While ensuring the cleaning of large pieces of waste from drilling, it can also clean the fine wood chips attached to the surface of the wood beads, achieving comprehensive cleaning of waste chips and improving the quality of waste chip cleaning during the wood bead drilling process.
[0025] To better remove sawdust adhering to the surface of the wood beads, an electrostatic bar 83 is installed at the top inside the protective cover 2 62, such as... Figure 6 As shown, an electrostatic generator 82 is fixedly installed on the top of the protective cover 62, and an electrostatic rod 83 electrically connected to the electrostatic generator 82 is fixedly installed on the inner top. When the electrostatic rod 83 is working, it can electrostatically treat the fine waste debris adhering to the surface of the wood beads, reduce the adhesion of the fine waste debris, and, in conjunction with the vibration force, facilitate the shaking off of the waste debris. The waste debris then falls through the bottom of the vibrating screen plate 81 into the waste debris collection box 75 for collection, which facilitates the centralized treatment of waste debris later and ensures the cleanliness of the operating table of the wood bead drilling equipment.
[0026] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A waste collection mechanism for wood bead production, comprising a drilling operation table (1) and a feeding assembly (2) disposed on its top, wherein drilling assemblies (3) are disposed on both sides of the top of the drilling operation table (1), and a clamping assembly (4) located obliquely to the feeding assembly (2) is disposed between the two sets of drilling assemblies (3), characterized in that: The top center of the drilling workbench (1) is provided with a support base (5) to support the clamping component (4). The top of the support base (5) is provided with a protective cover body (6) that is sleeved on the outer peripheral wall of the clamping component (4). The protective cover body (6) shields the waste generated by drilling, and a waste cleaning component (7) is provided inside the protective cover body (6). The waste cleaning assembly (7) includes multiple dust collection hoods (74) set on the sloping top of the clamping assembly (4), and a waste collection box (75) that can be detachably installed inside the support base (5) to collect waste. The top of the multiple dust collection hoods (74) is fixedly connected to a set of waste collection pipes (73). The top of the protective cover body (6) is fixedly installed with a vacuum pump (71) that extracts the waste inside. The air inlet of the vacuum pump (71) is fixedly installed with a connecting pipe (72) whose end is connected to the inside of the waste collection box (75).
2. The waste collection mechanism for wood bead production according to claim 1, characterized in that: The feeding assembly (2) includes a feeding frame (21) fixedly installed on the top of the punching workbench (1) and a discharge pipe (22) connected to the discharge end of the feeding frame (21). The bottom end of the discharge pipe (22) is located inside the protective cover body (6).
3. The waste collection mechanism for wood bead production according to claim 1, characterized in that: The drilling assembly (3) includes drilling bits (32) located on both sides of the bottom end of the discharge pipe (22), and a driving manipulator (31) is provided at the far end of the two sets of drilling bits (32) to drive the drilling bits (32) to move.
4. The waste collection mechanism for wood bead production according to claim 1, characterized in that: The clamping assembly (4) includes a support platform (41) fixedly installed on the top of the support base (5). Fixing plates (42) are provided on both sides of the top of the support platform (41). A bidirectional cylinder (43) is fixedly installed on the outer wall of the protective cover body (6) to drive the two sets of fixing plates (42) to slide close together.
5. The waste collection mechanism for wood bead production according to claim 1, characterized in that: The main body of the protective cover (6) includes a protective cover one (61) fixedly installed on the top of the support base (5). The outer end of the protective cover one (61) is fixedly installed with a protective cover two (62) by fixing bolts. The outer wall of the front end of the protective cover two (62) is provided with a discharge port (621). The chip collection pipe (73) is fixedly installed inside the top of the protective cover one (61), and the end of the chip collection pipe (73) is sealed to the air outlet of the dust pump (71).
6. The waste collection mechanism for wood bead production according to claim 4, characterized in that: The outer end of the support platform (41) is fixedly installed with a discharge inclined frame (8), and a vibrating screen plate (81) is provided in the middle of the discharge inclined frame (8). Multiple sets of drive springs (84) that work with the vibrator are fixedly installed between the vibrating screen plate (81) and the support base (5).
7. A waste collection mechanism for wood bead production according to claim 5, characterized in that: An electrostatic generator (82) is fixedly installed on the top of the second protective cover (62), and an electrostatic rod (83) electrically connected to the electrostatic generator (82) is fixedly installed on the inner top.