A ceramic glazing device for uniform glazing

Abstract

This utility model relates to the field of ceramic processing technology, specifically to a ceramic glazing device for uniform glazing. It includes a slurry tank with baffles fixedly installed at the top of both sides of the tank and a side plate fixedly installed at the rear. A strip-shaped groove is formed through the middle of the side plate. A rotary motor drives a lifting screw to rotate, which in turn causes a lifting block to slide up and down along the strip-shaped groove. This allows for flexible adjustment of the horizontal height of the L-shaped storage frame according to the height of different ceramic bottles, thus adjusting the glazing operation height. Through the combined action of a hydraulic telescopic rod, a pressure sensor, and a silicone pad, the ceramic bottle can be fixed within the L-shaped storage frame, preventing the bottle from tipping over or shifting during glazing and ensuring the glazing effect. A servo motor drives a rotating shaft to rotate, which in turn drives a rotating disk, a hydraulic lifting rod, and a silicone pressure block to rotate synchronously, further causing the ceramic bottle to rotate synchronously, facilitating the glazing operation on the ceramic bottle surface.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing technology, and in particular to a ceramic glazing device for uniform glazing. Background Technology

[0002] In ceramic production, the glazing process is crucial to product quality. Traditional manual glazing relies on manually turning the ceramic vessel, which is not only inefficient but also prone to uneven glaze application due to improper operation, affecting the appearance and quality of the finished product. Furthermore, excess glaze produced by manual spraying is difficult to recycle, resulting in material waste. While some existing glazing equipment attempts to automate the process, many suffer from problems such as easy breakage of the ceramic when holding it in place and inability to stably rotate the ceramic to ensure uniform glazing. These issues fail to meet the demands of large-scale production for efficient, high-quality, and energy-saving glazing. Therefore, a more advanced ceramic glazing device is urgently needed to solve these problems.

[0003] The existing patent document CN221774833U discloses a ceramic glazing device for uniform glazing, relating to the field of ceramic processing technology. This utility model includes a base, with a rectangular frame fixedly connected to the top of the base. A first motor is installed inside the base, and a rotating rod is fixedly connected to the output end of the first motor. An operating plate is fixedly connected to the end of the rotating rod away from the output end of the first motor. A limiting device is installed on the top of the operating plate. A glaze storage tank is fixedly connected to the top of the base, and a stirring device is installed on one side of the glaze storage tank. When the limiting device is used, the limiting rod is controlled to slide inside the groove, thereby moving the limiting rod towards the center of the operating plate. This limits the blank to be glazed to the center of the operating plate, allowing the operating plate to rotate along its central axis when it rotates, thus ensuring uniform glazing of the fired blank to a certain extent.

[0004] However, due to the lack of measures to secure the ceramic bottle and collect excess glaze during the glazing process, this device is not conducive to ensuring the stability of the ceramic bottle and the convenience of operation, and is prone to bottle imbalance and tipping, as well as glaze waste. Therefore, we propose a ceramic glazing device that ensures uniform glazing, solving the problems of poor ceramic bottle stability and glaze waste during the glazing process of this device, improving the convenience and stability of ceramic bottle glazing operations, and thus ensuring the glazing effect on the bottle. Utility Model Content

[0005] The purpose of this invention is to provide a ceramic glazing device that can achieve uniform glazing, thereby solving the problems of poor stability of ceramic bottles and waste of glaze during the glazing process of existing devices.

[0006] To achieve the above objectives, this utility model provides a ceramic glazing device for uniform glazing, including a slurry tank. Baffles are fixedly installed at the top of the left and right sides of the slurry tank, and a side plate is fixedly installed at the rear side of the slurry tank. A strip-shaped groove is opened through the middle of the side plate. A lifting screw is vertically and rotatably installed inside the strip-shaped groove. A rotary motor is fixedly connected to the top of the lifting screw. A lifting block is slidably installed up and down inside the strip-shaped groove. The lifting screw vertically passes through the lifting block and is threadedly connected to the lifting block. An L-shaped storage frame is fixedly welded to one end of the lifting block near the slurry tank.

[0007] It also includes a hydraulic telescopic rod, with a rotating disk fixedly connected to the top of the hydraulic telescopic rod, a rotating shaft fixedly connected to the top surface of the rotating disk, a servo motor fixedly connected to the top of the rotating shaft via a coupling, a silicone pressure block fixedly installed at the bottom of the hydraulic telescopic rod, the servo motor fixedly installed on the top surface of the support plate, and a pressure sensor fixedly installed on the outside of the hydraulic telescopic rod.

[0008] The side plate has a support plate fixedly installed at the top, the rotary motor is fixedly installed on the top surface of the support plate, and a rectangular fixing frame is fixedly installed on the bottom side of the support plate. The rotating disk is rotatably installed at the center of the bottom surface of the rectangular fixing frame through a bearing seat.

[0009] The L-shaped storage frame includes a connecting rod, a hanging rod, a storage platform, a guardrail, and a rotating seat. An anti-slip pad is fixedly attached to the top surface of the rotating seat. One end of the connecting rod is fixedly welded to the lifting block, and the other end is fixedly welded to the hanging rod. The storage platform is fixedly installed at the bottom end of the hanging rod. The rotating seat is rotatably installed at the center of the top surface of the storage platform. The guardrail is fixedly welded above the edge of the top surface of the storage platform.

[0010] A PLC controller is fixedly installed on the upper outer wall of one side of the slurry tank. The PLC controller is electrically connected to a rotary motor, a servo motor, a hydraulic telescopic rod, and a pressure sensor. The PLC controller controls the starting and stopping of the rotary motor and the servo motor and the rotation speed. The PLC controller controls the extension and retraction of the hydraulic telescopic rod. A drain port is fixedly provided on the bottom side of the slurry tank, and an on / off valve is installed on the outside of the drain port.

[0011] The axes of the hydraulic telescopic rod and the silicone pressure block are aligned with the axis of the rotating seat.

[0012] This invention discloses a ceramic glazing device for uniform glazing. A rotary motor drives a lifting screw, which in turn moves a lifting block up and down along a strip groove. This allows for flexible adjustment of the L-shaped storage frame's horizontal height to accommodate different ceramic bottle heights, thus adjusting the glazing operation height. The combined action of a hydraulic telescopic rod, pressure sensor, and silicone pad secures the ceramic bottle within the L-shaped storage frame, preventing tipping or displacement during glazing and ensuring optimal glazing results. A servo motor drives a rotating shaft, which in turn rotates the rotating disc, hydraulic lifting rod, and silicone pad synchronously, further rotating the ceramic bottle. This facilitates glazing operations, eliminating the need for manual bottle flipping. The inclusion of a slurry tank and baffles allows for the collection and recycling of residual glaze, improving both the environmental quality of the work area and resource utilization. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a partial structural schematic diagram of the present invention;

[0016] Figure 3 This is a schematic diagram of the L-shaped storage frame structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the rectangular fixing frame structure of this utility model.

[0018] In the diagram: 1. Slurry tank; 2. Baffle; 3. Side plate; 4. Strip groove; 5. Lifting screw; 6. Rotary motor; 7. Lifting block; 8. L-shaped storage frame; 9. Hydraulic telescopic rod; 10. Rotating disk; 11. Rotating shaft; 12. Servo motor; 13. Silicone pressure block; 14. Support plate; 15. Rectangular fixing frame; 16. Pressure sensor; 17. Connecting rod; 18. Hanging rod; 19. Storage platform; 20. Guardrail; 21. Rotating seat; 22. PLC controller; 23. Drain port; 24. On / off valve; 25. Anti-slip mat. Detailed Implementation

[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0020] The first embodiment of this application is as follows:

[0021] Please see Figure 1 - Figure 3 This embodiment of a ceramic glazing device for uniform glazing includes a slurry tank 1. Baffles 2 are fixedly installed at the top of the left and right sides of the slurry tank 1. A side plate 3 is fixedly installed at the rear of the slurry tank 1. A strip groove 4 is opened through the middle of the side plate 3. A lifting screw 5 is vertically and rotatably mounted inside the strip groove 4. A rotary motor 6 is fixedly connected to the top of the lifting screw 5. A lifting block 7 is slidably installed inside the strip groove 4. The lifting screw 5 vertically passes through the lifting block 7 and is threadedly connected to the lifting block 7. An L-shaped storage frame 8 is fixedly welded to one end of the lifting block 7 near the slurry tank 1. A support plate 14 is fixedly installed at the top of the side plate 3. The rotary motor 6 is fixedly installed on the top surface of the support plate 14. A rectangular fixing frame 15 is fixedly installed on the bottom side of the support plate 14. A rotating disk 10 is rotatably installed at the center of the bottom surface of the rectangular fixing frame 15 through a bearing seat. The L-shaped storage frame 8 includes a connecting rod 17, a hanging rod 18, a storage platform 19, a guardrail 20, and a rotating seat 21. An anti-slip pad 25 is fixedly attached to the top surface of the rotating seat 21. One end of the connecting rod 17 is fixedly welded to the lifting block 7, and the other end is fixedly welded to the hanging rod 18. The storage platform 19 is fixedly installed at the bottom end of the hanging rod 18. The rotating seat 21 is rotatably installed at the center of the top surface of the storage platform 19. The guardrail 20 is fixedly welded above the edge of the top surface of the storage platform 19.

[0022] The rotary motor 6 starts and drives the lifting screw 5 to rotate, causing the threaded lifting block 7 to slide up and down along the strip groove 4, which in turn drives the L-shaped storage frame 8 to rise and fall, achieving flexible adjustment of the working height of the storage platform 19, making it convenient for workers to spray glaze ceramic bottles of different heights. The guardrail 20 and anti-slip pad 25 prevent ceramic bottles from slipping off the storage platform 19, and the anti-slip pad 25 increases the friction between the bottom of the bottle and the rotating seat 21, thereby enhancing the stability of the bottle.

[0023] The second embodiment of this application is as follows:

[0024] Please see Figure 1 - Figure 4Based on the first embodiment, this embodiment of a ceramic glazing device for uniform glazing further includes a hydraulic telescopic rod 9. A rotating disk 10 is fixedly connected to the top of the hydraulic telescopic rod 9, and a rotating shaft 11 is fixedly connected to the top surface of the rotating disk 10. A servo motor 12 is fixedly connected to the top of the rotating shaft 11 via a coupling. A silicone pressure block 13 is fixedly installed at the bottom of the hydraulic telescopic rod 9. The servo motor 12 is fixedly installed on the top surface of the support plate 14. A pressure sensor 16 is fixedly installed on the outside of the hydraulic telescopic rod 9. A PLC controller 22 is fixedly installed on the upper outer wall of one side of the slurry tank 1. The PLC controller 22 is electrically connected to the rotary motor 6, the servo motor 12, the hydraulic telescopic rod 9, and the pressure sensor 16. A drain port 23 is fixedly provided on the bottom side of the slurry tank 1, and an on / off valve 24 is installed on the outside of the drain port 23. The axes of the hydraulic telescopic rod 9 and the silicone pressure block 13 are aligned with the axis of the rotating seat 21.

[0025] The servo motor 12 drives the rotating shaft 11 and the rotating disk 10 to rotate, which in turn drives the hydraulic telescopic rod 9 to rotate synchronously. The hydraulic telescopic rod 9 extends, and the silicone pressure block 13 presses down on the ceramic blank. The pressure sensor 16 transmits the pressure signal to the PLC controller 22 to stabilize the clamping effect. The ceramic blank rotates synchronously with the rotating seat 21 and the hydraulic telescopic rod 9, making it convenient for workers to evenly glaze the bottle, eliminating the inconvenience of manually rotating the bottle and improving glazing efficiency and uniformity. After glazing is completed, the servo motor 12 is turned off, and the hydraulic telescopic rod 9 retracts, allowing the ceramic bottle to be removed. Any excess liquid generated during the glazing process automatically falls into the slurry tank 1 for collection, facilitating centralized processing and recycling, reducing environmental pollution and resource waste.

[0026] Working principle:

[0027] First, the PLC controller 22 starts the rotary motor 6, which drives the lifting screw 5 to rotate. This, in turn, causes the lifting block 7 to slide up and down along the strip groove 4. The L-shaped storage frame 8 then moves up and down to the appropriate glazing height. The ceramic bottle is then placed on the rotating seat 21 with its opening facing upwards. Next, the PLC controller 22 starts the hydraulic telescopic rod 9 to extend, causing the silicone pressure block 13 to move down to the top of the ceramic bottle, until the ceramic bottle is pressed and fixed on the rotating seat 21. During the downward pressing of the hydraulic lifting rod, the pressure sensor 16 monitors the pressure value of the oil circuit inside the rod in real time. When the pressure value reaches the set threshold, the PLC controller 22 controls the hydraulic lifting rod to close. The silicone pressure block 13 has a certain degree of elasticity, providing a certain buffer for the pressing surface of the ceramic bottle. This not only effectively reduces the probability of the ceramic bottle breaking due to rigid compression, but also improves the tightness of the pressing surface. After the ceramic bottle is secured, the servo motor 12 is started by the PLC controller 22 to drive the rotating shaft 11 to rotate, which in turn drives the rotating disk 10, the hydraulic lifting rod, and the silicone pressure block 13 to rotate synchronously, further driving the ceramic bottle to rotate synchronously. This facilitates the glazing operation on the surface of the ceramic bottle, eliminating the inconvenience of manually turning the bottle over. During the glazing process, excess glaze falls into the glaze tank 1 for storage and reuse. After glazing is completed, the servo motor 12 is turned off by the PLC controller 22, and then the hydraulic lifting rod is retracted to release the ceramic bottle from its fixation. The ceramic bottle can then be removed, and the glazing operation can begin on the next ceramic bottle.

[0028] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A ceramic glazing device for uniform glazing, comprising a slurry tank (1), characterized in that: Baffles (2) are fixedly installed at the top of the left and right sides of the slurry tank (1). A side plate (3) is fixedly installed at the rear of the slurry tank (1). A strip groove (4) is opened through the middle of the side plate (3). A lifting screw (5) is vertically and rotatably installed inside the strip groove (4). A rotary motor (6) is fixedly connected to the top of the lifting screw (5). A lifting block (7) is slidably installed inside the strip groove (4). The lifting screw (5) vertically passes through the lifting block (7) and is threadedly connected to the lifting block (7). An L-shaped storage frame (8) is fixedly welded to one end of the lifting block (7) near the slurry tank (1). It also includes a hydraulic telescopic rod (9), the top of which is fixedly connected to a rotating disk (10), the top surface of which is fixedly connected to a rotating shaft (11), the top of which is fixedly connected to a servo motor (12) via a coupling, and the bottom of which is fixedly installed with a silicone pressure block (13).

2. The ceramic glazing device for uniform glazing as described in claim 1, characterized in that: A support plate (14) is fixedly installed at the top of the side plate (3), the rotary motor (6) is fixedly installed on the top surface of the support plate (14), a rectangular fixing frame (15) is fixedly installed on the bottom side of the support plate (14), and the rotating disk (10) is rotatably installed at the center of the bottom surface of the rectangular fixing frame (15) through a bearing seat.

3. The ceramic glazing device for uniform glazing as described in claim 1, characterized in that: The servo motor (12) is fixedly installed on the top surface of the support plate (14), and a pressure sensor (16) is fixedly installed on the outside of the hydraulic telescopic rod (9).

4. The ceramic glazing device for uniform glazing as described in claim 1, characterized in that: The L-shaped storage frame (8) includes a connecting rod (17), a hanging rod (18), a storage platform (19), a guardrail (20), and a rotating seat (21). One end of the connecting rod (17) is fixedly welded to the lifting block (7), and the other end is fixedly welded to the hanging rod (18). The storage platform (19) is fixedly installed at the bottom end of the hanging rod (18). The rotating seat (21) is rotatably installed at the center of the top surface of the storage platform (19). The guardrail (20) is fixedly welded above the edge of the top surface of the storage platform (19).

5. The ceramic glazing device for uniform glazing as described in claim 1, characterized in that: A PLC controller (22) is fixedly installed on the upper outer wall of one side of the slurry tank (1). The PLC controller (22) is electrically connected to the rotary motor (6), servo motor (12), hydraulic telescopic rod (9), and pressure sensor (16). A drain port (23) is fixedly provided on the bottom side of the slurry tank (1). An on / off valve (24) is installed on the outside of the drain port (23).

6. The ceramic glazing device for uniform glazing as described in claim 1, characterized in that: The axes of the hydraulic telescopic rod (9) and the silicone pressure block (13) are aligned with the axis of the rotating seat (21), and an anti-slip pad (25) is fixedly attached to the top surface of the rotating seat (21).

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