A cutting mechanism for sintered bricks

CN224702247UActive Publication Date: 2026-09-01YUNXIAN GUOSHENG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202521844284.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2026-09-01
Estimated Expiration
2035-08-28

AI Technical Summary

Technical Problem

[0003]针对上述及现有的相关技术:在进行烧结砖生产时,会产生砖坯,在砖坯生产出来后会使用切胚机来分开砖坯,大部分切胚机会使用钢丝来对砖坯进行切开,由于大部分钢丝使用螺栓等多种结构进行固定,在对钢丝进行替换时,容易出现操作不便的情况,同时大部分钢丝也缺少方便更换位置的能力;因此,针对上述问题提出一种用于烧结砖的切坯机构

Benefits of technology

1.本实用新型在需要对砖坯进行切开时,将钢丝套在支撑杆表面,然后撑开钢丝,再将插杆插入到多个钢丝的内表面,插杆也会插入到支撑架内表面,然后推动钢丝让钢丝插入到支撑杆和插杆表面合适位置的卡槽内表面,然后将固定销转动到支撑架和支撑杆内壁,再将安装销转动到支撑架和插杆内壁,在钢丝固定完毕后,将支撑架插入到工作台内表面,再将定位销转动到支撑架和工作台内壁,在支撑架受力时会将力量传输到加强杆上,再推板推动砖坯移动时,砖坯会被钢丝切开,通过设置整个装置能够方便对钢丝进行拆装,同时也能够方便调整和固定钢丝的位置,从而切开不同规格的砖坯。

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Abstract

This utility model belongs to the field of sintered brick technology, specifically a cutting mechanism for sintered bricks, including a worktable and a cutting device. A hydraulic rod is fixedly connected to the upper surface of the worktable, and a push plate is fixedly connected to the side wall of the hydraulic rod. The push plate is located directly above the worktable. The cutting device is set on the surface of the worktable and includes a support frame inserted into the inner surface of the worktable. A support rod is fixedly connected to the bottom end of the support frame. A cleaning device is provided on the side wall of the support frame. The cleaning device includes two support plates, the side walls of the two support plates are fixedly connected to the side wall of the support frame, and a sliding plate is slidably connected to the inner wall of the two support plates. A cleaning brush is fixedly connected to the bottom end of the sliding plate, and the cleaning brush is located on the surface of multiple steel wires. By setting up the entire device, the steel wires can be easily disassembled and assembled, and the position of the steel wires can be easily adjusted and fixed, thereby cutting brick blanks of different specifications.
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Description

Technical Field

[0001] This utility model relates to the field of sintered brick technology, specifically a cutting mechanism for sintered bricks. Background Technology

[0002] Sintered bricks are a type of building material made from raw materials such as clay, shale, coal gangue, or fly ash through high-temperature firing (900-1200℃). They have a history of application for over 3,000 years and remain one of the world's mainstream wall materials. In the production of coal gangue bricks, secondary crushing (jaw crusher + hammer crusher) and hard plastic extrusion molding (pressure 1.6-2.0MPa) can consume more than 70% of the waste residue, while internal carbon combustion saves 30% of fuel.

[0003] Regarding the above and existing related technologies: During the production of sintered bricks, brick blanks are produced. After the brick blanks are produced, a blank cutter is used to separate them. Most blank cutters use steel wires to cut the brick blanks. Since most steel wires are fixed with bolts and other structures, it is easy to cause inconvenience when replacing the steel wires. At the same time, most steel wires also lack the ability to be easily repositioned. Therefore, a blank cutting mechanism for sintered bricks is proposed to address the above problems. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The present utility model provides a blank cutting mechanism for sintered bricks, including a worktable and a cutting device. A hydraulic rod is fixedly connected to the upper surface of the worktable, and a push plate is fixedly connected to the side wall of the hydraulic rod. The push plate is located directly above the worktable. The cutting device is set on the surface of the worktable and includes a support frame. The support frame is inserted into the inner surface of the worktable, and a support rod is fixedly connected to the bottom end of the support frame. An insert rod is inserted into the inner wall of the support frame. Multiple steel wires are sleeved on the inner surfaces of the support rod and the insert rod. When the brick blank is inserted into the inner surface of the worktable, it will be cut by the steel wires. By setting up the support frame, support rod, insert rod and steel wires, the brick blank can be easily cut.

[0006] Preferably, the inner wall of the support frame and the worktable is threaded with multiple positioning pins. After the support frame is inserted into the inner surface of the worktable, the positioning pins are rotated to the inner wall of the support frame and the worktable, and the positioning pins can fix the position of the support frame.

[0007] Preferably, the inner walls of the support frame and the support rod are threaded with fixing pins. After the steel wire is sleeved on the surface of the support rod, the fixing pins are rotated to the inner walls of the support frame and the support rod, and the fixing pins can support the support rod.

[0008] Preferably, the inner wall of the support frame and the insertion rod is threaded with two mounting pins. After the insertion rod is inserted into the inner wall of the support frame, the mounting pins are rotated to the inner wall of the support frame and the insertion rod. The mounting pins can restrict the position of the insertion rod.

[0009] Preferably, the surface of the support frame is fixedly connected with multiple reinforcing rods. When the support frame is under force, the support frame will transfer the force to the reinforcing rods, and the setting of the reinforcing rods can increase the strength of the support frame.

[0010] Preferably, the surfaces of the support rod and the insertion rod are provided with multiple slots. The steel wire is inserted into the inner surface of the slot of the support rod. When the steel wire moves, it is inserted into the inner surface of the slot. The slots can restrict the position of the steel wire and also adjust the spacing of the steel wire as needed.

[0011] Preferably, the side wall of the support frame is provided with a cleaning device, which includes two support plates. The side walls of the two support plates are fixedly connected to the side wall of the support frame. The inner walls of the two support plates are slidably connected to a sliding plate. The bottom end of the sliding plate is fixedly connected to a cleaning brush. The cleaning brush is located on the surface of multiple steel wires and slides on the surface of the steel wires. By setting the support plates, sliding plates and cleaning brushes, the steel wires can be cleaned.

[0012] Preferably, the inner walls of the support plate and the slide plate are threaded together with a limiting pin, and the surface of the support plate is provided with a sliding groove. The surface of the slide plate and the inner wall of the sliding groove of the support plate are slidably connected. When the limiting pin is rotated to the inner wall of the support plate and the slide plate, the limiting pin can restrict the slide plate.

[0013] The advantages of this utility model are: 1. When it is necessary to cut brick blanks, the present invention involves wrapping steel wire around the surface of a support rod, then spreading the steel wire, and then inserting a rod into the inner surface of multiple steel wires. The rod is also inserted into the inner surface of the support frame. The steel wire is then pushed to insert into the slots at appropriate positions on the surfaces of the support rod and the rod. The fixing pin is then rotated to the inner wall of the support frame and the support rod, and the installation pin is rotated to the inner wall of the support frame and the rod. After the steel wires are fixed, the support frame is inserted into the inner surface of the workbench, and the positioning pin is rotated to the inner wall of the support frame and the workbench. When the support frame is under force, the force is transmitted to the reinforcing rod. When the push plate pushes the brick blank to move, the brick blank will be cut by the steel wire. The entire device allows for easy assembly and disassembly of the steel wires, as well as easy adjustment and fixing of the steel wire positions, thereby cutting brick blanks of different specifications.

[0014] 2. When it is necessary to clean the steel wire, the present invention pushes the slide plate to slide on the inner wall of the groove of the support plate. The slide plate drives the cleaning brush to slide, and the cleaning brush slides on the surface of the steel wire. After cleaning, the slide plate is pushed to a height that does not affect the use of the steel wire, and then the limit pin is rotated to the inner wall of the support plate and the slide plate. By setting the entire device, the steel wire can be cleaned conveniently and the impact on subsequent use can be reduced. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a three-dimensional structural diagram of the worktable in a cutting mechanism for sintered bricks. Figure 2 This is an exploded structural diagram of a cutting device in a brick cutting mechanism for sintered bricks; Figure 3 This is a bottom view of the worktable in a cutting mechanism for sintered bricks. Figure 4 This is a side view of the worktable in a cutting mechanism for sintered bricks. Figure 5 In a cutting mechanism for sintered bricks Figure 4 A schematic diagram of the structure at point A.

[0017] In the diagram: 1. Workbench; 2. Hydraulic rod; 3. Push plate; 4. Cutting device; 41. Support frame; 42. Support rod; 43. Insert rod; 44. Steel wire; 45. Positioning pin; 46. Fixing pin; 47. Mounting pin; 48. Reinforcing rod; 49. Slot; 5. Cleaning device; 51. Support plate; 52. Slide plate; 53. Cleaning brush; 54. Limit pin; 55. Slide groove. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0019] Please see Figure 1-5As shown, a cutting mechanism for sintered bricks includes a worktable 1 and a cutting device 4. A hydraulic rod 2 is fixedly connected to the upper surface of the worktable 1, and a push plate 3 is fixedly connected to the side wall of the hydraulic rod 2. The push plate 3 is located directly above the worktable 1. The cutting device 4 is disposed on the surface of the worktable 1 and includes a support frame 41 inserted into the inner surface of the worktable 1. A support rod 42 is fixedly connected to the bottom end of the support frame 41, and an insertion rod 43 is inserted into the inner wall of the support frame 41. Multiple steel wires 44 are sleeved on the inner surfaces of the support rod 42 and the insertion rod 43. During operation, the steel wires 44 are sleeved on the surface of the support rod 42, and then the steel wires 44 are spread out. Then the insertion rod 43 is inserted into the inner wall of the support frame 41 while the steel wires 44 are sleeved on the surface of the insertion rod 43. Then the support frame 41 is inserted into the inner surface of the workbench 1. When the brick blank moves, the brick blank will be cut by the steel wires 44. By setting the support frame 41, support rod 42, insertion rod 43 and steel wires 44, the brick blank can be easily cut.

[0020] The inner wall of the support frame 41 and the worktable 1 are threaded together with multiple positioning pins 45. During operation, the positioning pins 45 are rotated to the inner wall of the support frame 41 and the worktable 1, and the positioning pins 45 can fix the position of the support frame 41.

[0021] The inner walls of the support frame 41 and the support rod 42 are threaded with a fixing pin 46; during operation, the fixing pin 46 is rotated to the inner wall of the support frame 41 and the support rod 42, and the fixing pin 46 can support the support rod 42.

[0022] The inner wall of the support frame 41 and the insertion rod 43 is threaded with two mounting pins 47. During operation, the mounting pins 47 are rotated to the inner wall of the support frame 41 and the insertion rod 43. The mounting pins 47 can restrict the position of the insertion rod 43.

[0023] Multiple reinforcing rods 48 are fixedly connected to the surface of the support frame 41; during operation, the support frame 41 transmits force to the reinforcing rods 48, and the setting of the reinforcing rods 48 can increase the strength of the support frame 41.

[0024] Multiple slots 49 are provided on the surfaces of both the support rod 42 and the insertion rod 43. The steel wire 44 is inserted into the inner surface of the slot 49 of the support rod 42. During operation, the steel wire 44 is inserted into the inner surface of the slot 49. The slots 49 can restrict the position of the steel wire 44 and also allow the spacing of the steel wire 44 to be adjusted as needed.

[0025] The side wall of the support frame 41 is provided with a cleaning device 5. The cleaning device 5 includes two support plates 51. The side walls of the two support plates 51 are fixedly connected to the side wall of the support frame 41. The inner walls of the two support plates 51 are slidably connected to a sliding plate 52. The bottom end of the sliding plate 52 is fixedly connected to a cleaning brush 53. The cleaning brush 53 is located on the surface of multiple steel wires 44. When working, the sliding plate 52 is pushed to slide on the inner wall of the support plate 51. The sliding plate 52 drives the cleaning brush 53 to slide. The cleaning brush 53 slides on the surface of the steel wires 44. By setting the support plate 51, the sliding plate 52 and the cleaning brush 53, the steel wires 44 can be cleaned.

[0026] The inner walls of the support plate 51 and the slide plate 52 are threadedly connected with a limiting pin 54. The surface of the support plate 51 is provided with a groove 55, and the surface of the slide plate 52 is slidably connected to the inner wall of the groove 55 of the support plate 51. During operation, the slide plate 52 slides on the inner wall of the groove 55. After the slide plate 52 moves to a suitable height, the limiting pin 54 is rotated to the inner wall of the support plate 51 and the slide plate 52, and the limiting pin 54 can restrict the slide plate 52.

[0027] The working principle is as follows: When it is necessary to cut the brick blank, the steel wire 44 is looped around the surface of the support rod 42, and then the steel wire 44 is spread open. Then, the insertion rod 43 is inserted into the inner surface of multiple steel wires 44. The insertion rod 43 is also inserted into the inner surface of the support frame 41. Then, the steel wire 44 is pushed to insert into the inner surface of the slot 49 at the appropriate position on the surface of the support rod 42 and the insertion rod 43. Then, the fixing pin 46 is rotated to the inner wall of the support frame 41 and the support rod 42, and the mounting pin 47 is rotated to the inner wall of the support frame 41 and the insertion rod 43. After the steel wire 44 is fixed, the support frame 41 is inserted into the inner surface of the worktable 1, and the positioning pin 45 is rotated to the inner wall of the support frame 41 and the worktable 1. When the support frame 41 is under force, the force will be transmitted to the reinforcing rod 48. When the push plate 3 moves the brick blank, the brick blank will be cut by the steel wire 44. The entire device can be easily disassembled and assembled, and the position of the steel wire 44 can be easily adjusted and fixed, so as to cut brick blanks of different specifications. When the steel wire 44 needs to be cleaned, push the slide plate 52 to slide on the inner wall of the groove 55 of the support plate 51. The slide plate 52 drives the cleaning brush 53 to slide. The cleaning brush 53 slides on the surface of the steel wire 44. After cleaning, push the slide plate 52 to slide to a height that does not affect the use of the steel wire 44, and then rotate the limit pin 54 to the inner wall of the support plate 51 and the slide plate 52. The entire device can be easily cleaned, reducing the impact on subsequent use.

[0028] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A cutting mechanism for sintered bricks, comprising a worktable (1) and a cutting device (4), characterized in that: A hydraulic rod (2) is fixedly connected to the upper surface of the workbench (1), and a push plate (3) is fixedly connected to the side wall of the hydraulic rod (2). The push plate (3) is located directly above the workbench (1). The cutting device (4) is set on the surface of the workbench (1). The cutting device (4) includes a support frame (41). The support frame (41) is inserted into the inner surface of the workbench (1). A support rod (42) is fixedly connected to the bottom end of the support frame (41). An insert rod (43) is inserted into the inner wall of the support frame (41). Multiple steel wires (44) are sleeved on the inner surfaces of the support rod (42) and the insert rod (43).

2. A green cutting mechanism for sintered bricks as claimed in claim 1 wherein: The inner wall of the support frame (41) and the worktable (1) are threaded with multiple locating pins (45).

3. A green cutting mechanism for sintered bricks as claimed in claim 1 wherein: The inner walls of the support frame (41) and the support rod (42) are threaded with fixing pins (46).

4. A green cutting mechanism for sintered bricks as claimed in claim 1 wherein: The inner wall threaded connection of the support frame (41) and the insert rod (43) has two mounting pins (47).

5. A green cutting mechanism for sintered bricks as claimed in claim 1 wherein: The surface of the support frame (41) is fixedly connected with multiple reinforcing rods (48).

6. A green cutting mechanism for sintered bricks as claimed in claim 1 wherein: The surfaces of the support rod (42) and the insertion rod (43) are provided with multiple slots (49), and the steel wire (44) is inserted into the inner surface of the slots (49) of the support rod (42).

7. A green cutting mechanism for sintered bricks as claimed in claim 1 wherein: The side wall of the support frame (41) is provided with a cleaning device (5). The cleaning device (5) includes two support plates (51). The side walls of the two support plates (51) are fixedly connected to the side wall of the support frame (41). The inner walls of the two support plates (51) are slidably connected with a sliding plate (52). The bottom end of the sliding plate (52) is fixedly connected with a cleaning brush (53). The cleaning brush (53) is located on the surface of multiple steel wires (44).

8. A green cutting mechanism for sintered bricks as claimed in claim 7 wherein: The inner wall of the support plate (51) and the slide plate (52) are threaded together with a limit pin (54). The surface of the support plate (51) is provided with a groove (55). The surface of the slide plate (52) and the inner wall of the groove (55) of the support plate (51) are slidably connected.