A waterproof membrane compaction and shaping device

Abstract

This utility model relates to the field of waterproof membrane production technology, and discloses a waterproof membrane compaction and shaping device, including a shaping frame. A compaction roller is provided on the inner wall of the shaping frame, a spray rod is fixedly connected to the inner wall of the shaping frame, a guide roller is provided on one side of the spray rod, and a water removal frame is fixedly connected to the inner wall of the shaping frame. A first inclined plate and a second inclined plate are movably installed on the inner wall of the water removal frame. This utility model has the following advantages and effects: the membrane passes through the gap between two silicone strips, and the two silicone strips contact both sides of the membrane. When the membrane is pulled, the silicone strips scrape off the water. Simultaneously, due to the inclined angle of the silicone strips, relative movement occurs under traction, avoiding damage to the surface of the membrane. The water removal range is more comprehensive. The insert is pulled out from the inner wall of the slot by the installation strip, allowing for periodic disassembly and replacement, preventing deformation of the silicone strips over long-term use and ensuring the effectiveness of the silicone strips.

Description

Technical Field

[0001] This utility model relates to the field of waterproof membrane production technology, and in particular to a waterproof membrane compaction and shaping device. Background Technology

[0002] Currently, during the processing and preparation of asphalt waterproof membranes, they often need to be compacted and shaped to effectively improve the quality of the final product. Therefore, compaction and shaping equipment is one of the essential pieces of equipment in the processing and preparation of waterproof membranes.

[0003] In the prior art, Chinese Patent Publication No. CN214447907U discloses a compaction and shaping device for asphalt waterproof membrane, relating to the field of waterproof membrane processing. It includes a base frame, a lifting frame located above the base frame, an upper pressure roller rotatably connected between the lifting frames, a lower pressure roller rotatably connected between the base frames, and an adjusting component for adjusting the distance between the upper and lower pressure rollers. A spray pipe is also provided between the base frames, with its length parallel to the length of the upper pressure roller. Several high-pressure nozzles are connected to the side of the spray pipe facing the upper pressure roller, each nozzle facing the gap between the upper and lower pressure rollers. A water storage tank is connected to one end of the spray pipe, and a water pump is connected between the water storage tank and the spray pipe. This application provides preliminary cooling to the compacted and shaped waterproof membrane, thereby effectively improving the efficiency of subsequent processing of the waterproof membrane.

[0004] However, in actual use, the bottom of the roll material is easily wetted by splashing water during spraying. The scraper of this device is unilateral, making it difficult to clean the water at the bottom after scraping. At the same time, the drying device is also unidirectional, and the water remaining at the bottom affects subsequent processing. Therefore, improvements are needed. Utility Model Content

[0005] The purpose of this invention is to provide a waterproof membrane compaction and shaping device that avoids damage to the surface of the membrane and provides a more comprehensive water removal range.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a waterproof membrane compaction and shaping device, comprising a shaping frame, a compaction roller provided on the inner wall of the shaping frame, a spray rod fixedly connected to the inner wall of the shaping frame, a guide roller provided on one side of the spray rod, a water removal frame fixedly connected to the inner wall of the shaping frame, a first inclined plate and a second inclined plate movably installed on the inner wall of the water removal frame, a silicone strip fixedly connected to one end of each of the first and second inclined plates, an installation strip fixedly connected to the other end of each of the first and second inclined plates, an insert fixedly connected to the outer surface of the installation strip, and a slot provided on one side of the water removal frame.

[0007] By adopting the above technical solution, during the processing of waterproof membrane, it is introduced into the compaction roller for compaction, and then sprayed by the spray bar for cooling. Both sides of the membrane are sprayed during the spraying process, improving the cooling efficiency. It is then conveyed between the guide rollers, which can compress and strengthen the membrane for shaping. It is then introduced into the interior of the dewatering frame for dewatering. The first and second inclined plates form an angle, allowing the membrane to pass through the gap between the two silicone strips. The two silicone strips contact the two sides of the membrane respectively. When the membrane is pulled, the silicone strips scrape off the water. At the same time, due to the relative movement caused by the inclined angle of the silicone strips, the surface of the membrane is not damaged. The dewatering range is more comprehensive. The insert is pulled out from the inner wall of the slot by the installation strip, which can be disassembled and replaced regularly to prevent the silicone strip from deforming after long-term use and to ensure the effectiveness of the silicone strip.

[0008] A further feature of this invention is that a pull ring is fixedly connected to one side of the mounting strip, and an abutment strip is fixedly connected to the inner wall of the water removal frame.

[0009] By adopting the above technical solution, the pull ring facilitates the removal of the installation strip, and the operation method is simple.

[0010] A further feature of this invention is that a slot is provided on one side of the abutment strip, and a block is fixedly connected to the other side of the mounting strip.

[0011] By adopting the above technical solution, the card block and the card slot are engaged, making the installation more secure.

[0012] A further feature of this invention is that a drying rack is fixedly connected to the inner wall of the shaping frame, and a roller assembly is rotatably connected to the inner wall of the drying rack.

[0013] By adopting the above technical solution, the wiped roll material is guided by the roller assembly and then enters the drying rack.

[0014] A further feature of this invention is that a bellows is fixedly connected to one side of the shaping frame, and a fan is fixedly connected to the inner wall of the bellows.

[0015] By adopting the above technical solution, external air enters the air box after the fan is started.

[0016] A further feature of this invention is that an air supply pipe is fixedly connected to one side of the air box, and a cavity is left inside the air drying rack.

[0017] By adopting the above technical solution, the air supply pipe blows airflow into the cavity.

[0018] A further feature of this invention is that the air supply pipe extends into the interior of the cavity, and through holes are provided at the top and bottom of the inner wall of the drying rack.

[0019] By adopting the above technical solution, airflow is blown out through the through holes to air-dry both sides of the roll material, so that both sides are dried.

[0020] A further feature of this invention is that the number of slots is several, and the width of the several slots is equal.

[0021] By adopting the above technical solution, the slots are evenly distributed, resulting in a large number of connection points.

[0022] A further feature of this invention is that the number of spray rods is two, and the outer surface of each spray rod is provided with a nozzle.

[0023] By adopting the above technical solution, the two spray bars spray water in both directions, and the water is sprayed out from the nozzle.

[0024] A further feature of this invention is that a connecting pipe is fixedly connected to the bottom of the spray rod, and a water inlet pipe is fixedly connected to the top of the spray rod.

[0025] By adopting the above technical solution, the two spray bars are connected by a connecting pipe, and external water is supplied from the inlet pipe.

[0026] The beneficial effects of this utility model are:

[0027] 1. This utility model, through the coordinated arrangement of a shaping frame, a compaction roller, a spray bar, a guide roller, a dewatering frame, a first inclined plate, a second inclined plate, silicone strips, an installation strip, an insert strip, and a slot, enables the waterproof membrane to be compacted during processing by being guided into the compaction roller, then sprayed and cooled by the spray bar. Both sides of the membrane are sprayed, improving cooling efficiency. It then enters the guide rollers for transport, where the guide rollers further compress and shape the membrane before guiding it into the dewatering frame for dewatering. The first and second inclined plates form an angle, allowing the membrane to pass through the gap between the two silicone strips. The two silicone strips contact both sides of the membrane. Under traction, the silicone strips scrape off the water, and the relative movement caused by the inclined angle of the silicone strips prevents damage to the membrane surface and provides more comprehensive dewatering. The installation strip pulls the insert strip out from the inner wall of the slot, allowing for periodic disassembly and replacement to prevent deformation of the silicone strips over time and ensure their effectiveness.

[0028] 2. This utility model, through the coordinated arrangement of pull ring, abutment strip, slot, drying rack, roller assembly, air box, fan, air supply pipe, cavity, through hole, nozzle, connecting pipe and water inlet pipe, enables the device to be used in a simple manner. The pull ring facilitates the removal of the installation strip, and the operation is simple. The slot and the locking block engage securely after installation. The water-scraping roll is guided by the roller assembly and enters the drying rack. After the fan is started, external air enters the air box and airflow is blown out through the through hole to dry both sides of the roll, ensuring that both sides are dried. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the structure of this utility model;

[0031] Figure 2 This is a schematic diagram of the water removal frame structure of this utility model;

[0032] Figure 3 This is a schematic diagram of the insert structure of this utility model;

[0033] Figure 4 This is a schematic diagram of the structure of the air-drying rack of this utility model.

[0034] In the diagram, 1. Shaping frame; 2. Compacting roller; 3. Spray bar; 4. Guide roller; 5. Dewatering frame; 6. First inclined plate; 7. Second inclined plate; 8. Silicone strip; 9. Mounting strip; 10. Insert strip; 11. Slot; 12. Pull ring; 13. Abutment strip; 14. Card slot; 15. Drying rack; 16. Roller assembly; 17. Air box; 18. Fan; 19. Air supply pipe; 20. Cavity; 21. Through hole; 22. Spray head; 23. Connecting pipe; 24. Water inlet pipe. Detailed Implementation

[0035] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0036] A waterproof membrane compaction and shaping device includes the following embodiments:

[0037] Example 1:

[0038] Reference Figure 1-4 The inner wall of the shaping frame 1 is provided with a compaction roller 2. A spray rod 3 is fixedly connected to the inner wall of the shaping frame 1. A guide roller 4 is provided on one side of the spray rod 3. A dewatering frame 5 is fixedly connected to the inner wall of the shaping frame 1. A first inclined plate 6 and a second inclined plate 7 are movably installed on the inner wall of the dewatering frame 5. A silicone strip 8 is fixedly connected to one end of the first inclined plate 6 and the second inclined plate 7. An installation strip 9 is fixedly connected to the other end of the first inclined plate 6 and the second inclined plate 7. An insert 10 is fixedly connected to the outer surface of the installation strip 9. A slot 11 is opened on one side of the dewatering frame 5.

[0039] Specifically, during the processing of the waterproof membrane, it is introduced into the compaction roller 2 for compaction, and then sprayed by the spray bar 3 for cooling. Both sides of the membrane are sprayed during the spraying process to improve cooling efficiency. It is then conveyed between the guide rollers 4, which can squeeze and strengthen the membrane for shaping. It is then introduced into the interior of the dewatering rack 5 for dewatering. The first inclined plate 6 and the second inclined plate 7 form an angle, so that the membrane passes through the gap between the two silicone strips 8. The two silicone strips 8 contact the two sides of the membrane respectively. When the membrane is pulled, the silicone strips 8 scrape off the water. At the same time, due to the inclined angle of the silicone strips 8, relative movement is generated under the pull, which avoids damage to the surface of the membrane. At the same time, the dewatering range is more comprehensive. The installation strip 9 pulls the insertion strip 10 out of the inner wall of the slot 11, which can be disassembled and replaced regularly to prevent the silicone strips 8 from deforming after long-term use and to ensure the performance of the silicone strips 8.

[0040] Example 2:

[0041] Reference Figure 1-4 A pull ring 12 is fixedly connected to one side of the mounting strip 9. An abutment strip 13 is fixedly connected to the inner wall of the dewatering rack 5. A slot 14 is opened on one side of the abutment strip 13. A block is fixedly connected to the other side of the mounting strip 9. A drying rack 15 is fixedly connected to the inner wall of the shaping rack 1. A roller assembly 16 is rotatably connected to the inner wall of the drying rack 15. A wind box 17 is fixedly connected to one side of the shaping rack 1. A fan 18 is fixedly connected to the inner wall of the wind box 17. An air supply pipe 19 is fixedly connected to one side of the wind box 17. A cavity 20 is left inside the drying rack 15. The air supply pipe 19 extends into the cavity 20. Through holes 21 are opened at the top and bottom of the inner wall of the drying rack 15. There are several slots 11, and the width of the several slots 11 is equal. There are two spray rods 3. A nozzle 22 is provided on the outer surface of the spray rod 3. A connecting pipe 23 is fixedly connected to the bottom of the spray rod 3. A water inlet pipe 24 is fixedly connected to the top of the spray rod 3.

[0042] Specifically, the pull ring 12 facilitates the removal of the installation strip 9, making the operation simple. The locking block and the slot 14 engage, making the installation more secure. The water-scraping roll is guided by the roller assembly 16 and enters the drying rack 15. After the fan 18 is started, external air enters the air box 17, and the air supply pipe 19 blows air into the cavity 20. The airflow is blown out through the through hole 21 to dry both sides of the roll, ensuring that both sides are dried. The slots 11 are evenly distributed, providing multiple connection points. The two spray bars 3 spray water in both directions, with water sprayed from the nozzle 22. The two spray bars 3 are connected by the connecting pipe 23, and external water is supplied from the water inlet pipe 24.

[0043] In this invention, during the processing of the waterproof membrane, it is introduced into the compaction roller 2 for compaction, and then sprayed by the spray bar 3 for cooling. Both sides of the membrane are sprayed during this process, improving cooling efficiency. It is then conveyed between the guide rollers 4, which act as compression rollers to strengthen and shape the membrane. It is then introduced into the dewatering rack 5 for dewatering. The first inclined plate 6 and the second inclined plate 7 form an angle, allowing the membrane to pass through the gap between the two silicone strips 8. The two silicone strips 8 contact both sides of the membrane. Under traction, the membrane is scraped off by the silicone strips 8. Simultaneously, the relative movement of the silicone strips 8 due to their inclined angle prevents damage to the membrane surface and ensures more comprehensive dewatering. Finally, the installation strip 9 pulls the insertion strip 10 out from the inner wall of the slot 11. Regular disassembly and replacement are possible to prevent deformation of the silicone strip 8 over time, ensuring its effectiveness. The device utilizes a combination of pull ring 12, abutment strip 13, slot 14, drying rack 15, roller assembly 16, air box 17, fan 18, air supply pipe 19, cavity 20, through hole 21, nozzle 22, connecting pipe 23, and water inlet pipe 24. This design allows for easy removal of the installation strip 9 by pulling ring 12, simplifying operation. The locking block engages with slot 14 for a more secure installation. The squeegee roll is guided by roller assembly 16 into drying rack 15. With fan 18 activated, external air enters air box 17, and airflow is blown out through through hole 21, drying both sides of the roll.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waterproofing membrane compaction and profiling apparatus comprising a profiling frame (1), characterised in that: The inner wall of the shaping frame (1) is provided with a compaction roller (2), and a spray rod (3) is fixedly connected to the inner wall of the shaping frame (1). A guide roller (4) is provided on one side of the spray rod (3). A dewatering frame (5) is fixedly connected to the inner wall of the shaping frame (1). A first inclined plate (6) and a second inclined plate (7) are movably installed on the inner wall of the dewatering frame (5). A silicone strip (8) is fixedly connected to one end of the first inclined plate (6) and the second inclined plate (7). An installation strip (9) is fixedly connected to the other end of the first inclined plate (6) and the second inclined plate (7). An insert (10) is fixedly connected to the outer surface of the installation strip (9). A slot (11) is opened on one side of the dewatering frame (5).

2. A device for compacting and shaping a waterproofing membrane according to claim 1, characterized in that: A pull ring (12) is fixedly connected to one side of the mounting strip (9), and an abutment strip (13) is fixedly connected to the inner wall of the water removal frame (5).

3. The waterproof membrane compaction and shaping device according to claim 2, characterized in that: A slot (14) is provided on one side of the abutment strip (13), and a block is fixedly connected to the other side of the mounting strip (9).

4. The waterproof membrane compaction and shaping device according to claim 1, characterized in that: The inner wall of the shaping frame (1) is fixedly connected to a drying rack (15), and the inner wall of the drying rack (15) is rotatably connected to a roller assembly (16).

5. The waterproof membrane compaction and shaping device according to claim 4, characterized in that: A bellows (17) is fixedly connected to one side of the shaping frame (1), and a fan (18) is fixedly connected to the inner wall of the bellows (17).

6. The waterproof membrane compaction and shaping device according to claim 5, characterized in that: An air supply pipe (19) is fixedly connected to one side of the air box (17), and a cavity (20) is left inside the air drying rack (15).

7. The waterproof membrane compaction and shaping device according to claim 6, characterized in that: The air supply pipe (19) extends into the interior of the cavity (20), and the top and bottom of the inner wall of the drying rack (15) are provided with through holes (21).

8. The waterproof membrane compaction and shaping device according to claim 1, characterized in that: The number of slots (11) is several, and the width of the several slots (11) is equal.

9. The waterproof membrane compaction and shaping device according to claim 1, characterized in that: There are two spray rods (3), and the outer surface of the spray rods (3) is provided with nozzles (22).

10. A waterproof membrane compaction and shaping device according to claim 9, characterized in that: The bottom of the spray rod (3) is fixedly connected to a connecting pipe (23), and the top of the spray rod (3) is fixedly connected to a water inlet pipe (24).

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