An embossed rubber roller

CN224702535UActive Publication Date: 2026-09-01CHANGZHOU JIANLI RUBBER CO LTD
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Patent Information

Application Number
CN202521821026.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-26
Publication Date
2026-09-01
Estimated Expiration
2035-08-26

AI Technical Summary

Technical Problem

[0003]现有的压花橡胶辊主要有一个滚筒、安装在滚筒内的滚轴以及安装在滚筒外侧用于对产品进行压花的橡胶套构成,该种机构的压花橡胶辊在使用时虽然能够对产品进行压花加工,但是在压花滚筒长时间使用后,压花滚筒表面的压花橡胶套会磨损,此时需要将整个压花橡胶辊由设备上取下后,才能够对滚筒外侧的压花橡胶套进行更换,导致压花橡胶辊的更换效率较为低下,不便于压花橡胶辊在表面发生磨损后的高效更换使用

Benefits of technology

本实用新型通过将压花胶套一、压花胶套二以及快装组件的配合设计,使得该压花橡胶辊在使用时当压花胶套一以及压花胶套二表面发生磨损时,可以通过将快装组件中的蝶形螺母旋松,并转动摆动螺杆,来实现压花胶套一与压花胶套二之间限位的接触,便于压花胶套一以及压花胶套二由支撑滚筒外侧的快速拆卸更换,由于在该种更换方式下,安装辊轴以及支撑滚筒均无需由设备上进行额外拆卸,从而使得该压花橡胶辊在表面发生磨损时的更换维修效率更高,便于压花橡胶辊在表面发生磨损后的高效更换使用。

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Abstract

This utility model discloses an embossing rubber roller, including an installation roller shaft, a support roller mounted in the middle of the installation roller shaft, and an embossing rubber sleeve 1 provided on the outer side of the support roller. The advantages are as follows: This utility model, through the cooperative design of the embossing rubber sleeve 1, embossing rubber sleeve 2, and quick-release assembly, allows the embossing rubber sleeve 1 and embossing rubber sleeve 2 to achieve a limited contact when their surfaces wear during use. This is achieved by loosening the wing nut in the quick-release assembly and rotating the swing screw, facilitating the quick disassembly and replacement of the embossing rubber sleeve 1 and embossing rubber sleeve 2 from the outside of the support roller. Since this replacement method eliminates the need for additional disassembly of the installation roller shaft and support roller from the equipment, the replacement and maintenance efficiency of the embossing rubber roller when its surface is worn is higher, facilitating efficient replacement and use of the embossing rubber roller after surface wear.
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Description

Technical Field

[0001] This utility model relates to the field of embossing rubber roller technology, and specifically to an embossing rubber roller. Background Technology

[0002] Embossing rubber rollers are widely used equipment components in various industrial fields, mainly for embossing or texturing material surfaces. They are typically made of rubber material, and different patterns or textures are etched onto their surface as needed.

[0003] Existing embossing rubber rollers mainly consist of a roller, a roller installed inside the roller, and a rubber sleeve installed on the outside of the roller for embossing products. Although this type of embossing rubber roller can perform embossing processing on products during use, the embossing rubber sleeve on the surface of the embossing roller will wear down after the embossing roller has been used for a long time. At this time, the entire embossing rubber roller needs to be removed from the equipment before the embossing rubber sleeve on the outside of the roller can be replaced. This results in low replacement efficiency of the embossing rubber roller and makes it inconvenient to efficiently replace the embossing rubber roller after the surface wears down. Utility Model Content

[0004] (a) Technical problems to be solved The technical problem to be solved by this utility model is to provide a way to quickly replace the first and second embossing rubber sleeves without disassembling the embossing rubber roller as a whole, so as to improve the replacement efficiency of the embossing rubber roller after the surface of the embossing rubber roller is worn.

[0005] (II) Technical Solution This utility model is achieved through the following technical solution: This utility model proposes an embossing rubber roller, including an installation roller shaft, a support roller installed in the middle of the installation roller shaft, an embossing rubber sleeve one on one side of the support roller, and an embossing rubber sleeve two on the other side of the support roller. An assembly component is installed between the embossing rubber sleeve one and the embossing rubber sleeve two and the support roller. The assembly component includes an assembly platform and an assembly groove. A quick-release component is also installed between the two ends of the embossing rubber sleeve one and the embossing rubber sleeve two. The quick-release component includes a wing nut, a swing screw, a U-block one, a U-block two, and an anti-loosening ring.

[0006] Furthermore, the support roller is inserted into the mounting roller shaft, and the mounting roller shaft passes through the support roller.

[0007] Furthermore, the assembly platform is formed on the outer wall of the support roller, and the assembly platform is distributed in a ring on the outer wall of the support roller.

[0008] Furthermore, the assembly groove is formed on the first embossed rubber sleeve and the second embossed rubber sleeve, and the size of the assembly groove matches the size of the assembly platform.

[0009] Furthermore, the first U-shaped block is bonded to the second embossed adhesive sleeve, and the first U-shaped block is bonded to the first embossed adhesive sleeve.

[0010] Furthermore, the oscillating screw is rotatably connected to the first U-shaped block, and the length of the oscillating screw is greater than the sum of the widths of the first U-shaped block and the second U-shaped block.

[0011] Furthermore, the wing nut is screwed into the free end of the oscillating screw, and the anti-loosening ring is bonded to the wing nut.

[0012] (III) Beneficial Effects Compared with the prior art, this utility model has the following advantages: This invention, through the coordinated design of the embossing rubber sleeve one, embossing rubber sleeve two, and quick-release assembly, allows the embossing rubber roller to achieve a limiting contact between the embossing rubber sleeve one and embossing rubber sleeve two when the surfaces of embossing rubber sleeve one and embossing rubber sleeve two become worn during use. This is achieved by loosening the wing nut in the quick-release assembly and rotating the swing screw, facilitating the quick disassembly and replacement of embossing rubber sleeve one and embossing rubber sleeve two from the outside of the support roller. Since this replacement method eliminates the need for additional disassembly of the mounting roller shaft and support roller from the equipment, the replacement and maintenance efficiency of the embossing rubber roller when its surface is worn is significantly improved, making it easier to efficiently replace and use the embossing rubber roller after surface wear. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of an embossing rubber roller according to the present invention; Figure 2 This is a right sectional view of an embossed rubber roller according to the present invention; Figure 3 This utility model describes an embossing rubber roller. Figure 1 Enlarged view of point A in the middle; Figure 4 This is a top sectional view of the anti-loosening component in an embossed rubber roller according to the present invention.

[0014] The annotations in the attached figures are explained as follows: 1. Installation roller; 2. Embossed rubber sleeve one; 3. Support roller; 4. Embossed rubber sleeve two; 5. Assembly components; 501. Assembly table; 502. Assembly groove; 6. Quick-assembly components; 601. Wing nut; 602. Swing screw; 503. U-block one; 604. U-block two; 605. Anti-loosening ring. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0016] like Figures 1-4 As shown, an embossing rubber roller in this embodiment includes a mounting roller shaft 1, a support roller 3 mounted in the middle of the mounting roller shaft 1, an embossing rubber sleeve 2 on one side of the support roller 3, and an embossing rubber sleeve 4 on the other side of the support roller 3. Assembly components 5 are installed between the embossing rubber sleeve 2 and the embossing rubber sleeve 4 and the support roller 3. The assembly components 5 include an assembly platform 501 and an assembly groove 502. Quick-release components 6 are also installed between the two ends of the embossing rubber sleeve 2 and the embossing rubber sleeve 4. The quick-release components 6 include a wing nut 601, a swing screw 602, a U-block 1 503, a U-block 2 604, and an anti-loosening ring 6. 05. When the surfaces of embossed rubber sleeve 1 2 and embossed rubber sleeve 2 4 are worn, the wing nut 601 in the quick-release assembly 6 can be loosened and the swing screw 602 can be rotated to achieve a limiting contact between embossed rubber sleeve 1 2 and embossed rubber sleeve 2 4. This facilitates the quick disassembly and replacement of embossed rubber sleeve 1 2 and embossed rubber sleeve 2 4 from the outside of the support roller 3. Since the installation roller shaft 1 and the support roller 3 do not need to be disassembled by the equipment under this replacement method, the replacement and maintenance efficiency of the embossed rubber roller when the surface is worn is higher, which facilitates the efficient replacement and use of the embossed rubber roller after the surface is worn.

[0017] like Figures 1-4 As shown, in this embodiment, the support roller 3 is inserted into the mounting roller 1, which passes through the support roller 3. The mounting roller 1 ensures the reliable installation of the support roller 3 on the corresponding equipment. The assembly platform 501 is formed on the outer wall of the support roller 3 and is distributed in a ring on the outer wall of the support roller 3. The assembly platform 501 cooperates with the assembly groove 502 to make the embossed rubber sleeve 1 2 and embossed rubber sleeve 2 4 have a large contact area with the outer side of the support roller 3, ensuring the stability of the embossed rubber sleeve 1 2 and embossed rubber sleeve 2 4 after installation on the outer side of the support roller 3. The assembly groove 502 is formed on the embossed rubber sleeve 1 2 and embossed rubber sleeve 2 4, and the size of the assembly groove 502 matches the size of the assembly platform 501.

[0018] like Figures 1-4As shown, in this embodiment, U-shaped block 503 is bonded to embossed rubber sleeve 4, and U-shaped block 503 is bonded to embossed rubber sleeve 2. U-shaped block 503 can provide an installation base for the swing screw 602. The swing screw 602 is rotatably connected to U-shaped block 503. The length of the swing screw 602 is greater than the sum of the widths of U-shaped block 503 and U-shaped block 604. After embossed rubber sleeve 2 and embossed rubber sleeve 4 are installed on the outside of the support roller 3, the swing screw 602 is rotated to the side of U-shaped block 604, and the wing nut 601 is tightened. This can achieve a reliable connection between embossed rubber sleeve 2 and embossed rubber sleeve 4 after they are bonded together. The wing nut 601 is screwed into the free end of the swing screw 602, and the anti-loosening ring 605 is bonded to the wing nut 601. The anti-loosening ring 605 can ensure better anti-loosening performance of the wing nut 601 after it is screwed together.

[0019] The specific implementation process of this embodiment is as follows: When in use, simply install the mounting roller 1 on the corresponding external embossing equipment to put the embossing rubber roller into use. During use, when the surfaces of the embossing rubber sleeve 1 2 and the embossing rubber sleeve 2 4 are worn, the wing nut 601 in the quick-release assembly 6 can be loosened and the swing screw 602 can be rotated to achieve a limited contact between the embossing rubber sleeve 1 2 and the embossing rubber sleeve 2 4, which facilitates the quick disassembly and replacement of the embossing rubber sleeve 1 2 and the embossing rubber sleeve 2 4 from the outside of the support roller 3. Since the mounting roller 1 and the support roller 3 do not need to be disassembled from the equipment under this replacement method, the replacement and maintenance efficiency of the embossing rubber roller when the surface is worn is higher, which facilitates the efficient replacement and use of the embossing rubber roller after the surface is worn.

[0020] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An embossing rubber roller characterized by: The system includes an installation roller (1), a support roller (3) installed in the middle of the installation roller (1), an embossing rubber sleeve (2) on one side of the support roller (3), an embossing rubber sleeve (4) on the other side of the support roller (3), and an assembly assembly (5) installed between the embossing rubber sleeve (2) and the embossing rubber sleeve (4) and the support roller (3). The assembly assembly (5) includes an assembly platform (501) and an assembly groove (502). A quick-installation assembly (6) is also installed between the two ends of the embossing rubber sleeve (2) and the embossing rubber sleeve (4). The quick-installation assembly (6) includes a wing nut (601), a swing screw (602), a U-block (503), a U-block (604), and an anti-loosening ring (605).

2. The embossing rubber roller according to claim 1, characterized in that: The support roller (3) is inserted into the mounting roller (1), and the mounting roller (1) passes through the support roller (3).

3. The embossing rubber roller according to claim 2, characterized in that: The assembly platform (501) is formed on the outer wall of the support roller (3), and the assembly platform (501) is distributed in a ring on the outer wall of the support roller (3).

4. The embossing rubber roller according to claim 3, characterized in that: The assembly groove (502) is formed on the first embossed rubber sleeve (2) and the second embossed rubber sleeve (4), and the size of the assembly groove (502) matches the size of the assembly platform (501).

5. An embossing rubber roller according to claim 1, characterized in that: The first U-shaped block (503) is bonded to the second embossed adhesive sleeve (4), and the first U-shaped block (503) is bonded to the first embossed adhesive sleeve (2).

6. An embossing rubber roller according to claim 5, characterized in that: The oscillating screw (602) is rotatably connected to the first U-shaped block (503), and the length of the oscillating screw (602) is greater than the sum of the widths of the first U-shaped block (503) and the second U-shaped block (604).

7. An embossing rubber roller according to claim 6, characterized in that: The wing nut (601) is screwed into the free end of the oscillating screw (602), and the anti-loosening ring (605) is bonded to the wing nut (601).