A manual foam-adhesive workwear

Abstract

This utility model discloses a manual foam cotton gluing fixture, comprising: a guide rail base with a positioning plate, the guide rail base including a support plate and a placement plate; a fixture base with evenly distributed positioning seats that engage with the positioning plate, the fixture base having a through-hole for mounting, and one end of the mounting groove having evenly distributed insertion holes; foam cotton that matches the mounting groove, one end of the foam cotton having a protrusion; an end seat located at one end of the fixture base, the inner side of which evenly distributed insertion rods match the insertion holes; a first slot and a second slot. This utility model can limit the entire fixture base from multiple directions and angles, preventing shaking during foam cotton installation and ensuring stability during installation. During installation, the protrusion at the end of the foam cotton is engaged into the positioning groove of the end seat to limit and tighten the foam cotton before gluing, ensuring the stability of the foam cotton inside the mounting groove and preventing it from falling off or shifting over time, thus improving its service life.

Description

Technical Field

[0001] This utility model relates to the field of sunroof guide rail processing mold technology, and in particular to a manual foam cotton gluing tool. Background Technology

[0002] The sunroof rails are crucial but often "hidden" core components of the sunroof system, directly determining the smoothness, stability, sealing, and quietness of the sunroof's operation. They are two metal or high-strength engineering plastic tracks installed under the car's roof and on both sides of the vehicle body. The sunroof glass assembly and sun visor assembly are connected to the rails via a sophisticated mechanical mechanism (such as sliders, connecting rods, and cables), and, driven by a motor, slide back and forth and tilt (raise) along these two rails.

[0003] After the main frame of the car sunroof is produced, the left and right sunroof guide rails need to be placed on the surface of the guide rail frame in sequence for the installation of sunroof guide rail components, such as pulleys and foam. When sticking the foam, it is necessary to squeeze the foam tightly against the sunroof guide rail, which can cause the guide rail to wobble and affect the adhesion. Utility Model Content

[0004] This utility model provides a manual foam cotton gluing fixture, which can limit the entire fixture seat from multiple directions and angles to prevent shaking during foam cotton installation and ensure stability during installation. During installation, the protruding block at the end of the foam cotton is inserted into the positioning groove of the end seat to limit and tighten the foam cotton before gluing, ensuring the stability of the foam cotton inside the installation groove and preventing it from falling off or shifting over time, thus improving its service life.

[0005] To solve the above-mentioned technical problems, this utility model provides a manual foam bonding fixture, comprising:

[0006] A guide rail base is provided with a positioning plate, and the guide rail base includes a support plate and a storage plate;

[0007] The tooling base is provided with positioning seats evenly distributed and engaged with the positioning plate. The tooling base has a through mounting groove inside, and one end of the mounting groove has evenly distributed insertion holes.

[0008] Foam cotton, which matches the mounting groove, has a protrusion at one end;

[0009] An end seat is provided at one end of the tooling base. Insert rods are evenly arranged on the inner side and match the insertion holes. A connecting groove is provided inside the end seat. A positioning groove is connected to the end of the connecting groove away from the tooling base. The protrusion matches the positioning groove.

[0010] The first slot and the second slot are evenly arranged on the surface of the shelf.

[0011] As a preferred embodiment of the above technical solution, the positioning plate has a recessed surface and a through-hole, the positioning seat is engaged with the surface of the positioning plate and the bottom of the positioning seat is provided with a positioning shaft, the positioning shaft being matched with the positioning hole.

[0012] As a preferred embodiment of the above technical solution, the guide rail seat is provided with a first locking plate and a second locking plate evenly on the side near the positioning plate, and the first locking plate and the second locking plate are provided with locking holes evenly inside.

[0013] As a preferred embodiment of the above technical solution, both the protrusion and the positioning groove are shaped as isosceles trapezoids, and the widths of the protrusion and the positioning groove are greater than the widths of the foam and the mounting groove, respectively.

[0014] As a preferred embodiment of the above technical solution, the support plate and the placement plate are integrated with the guide rail seat. A buffer plate is connected to the end of the support plate away from the positioning plate. The placement plate is located on the top of the support plate and a buffer cavity is left between it and the support plate. A buffer pad is provided on the bottom surface of the support plate.

[0015] As a preferred embodiment of the above technical solution, the bottom of the tooling base is uniformly provided with a first protrusion and a second protrusion, the first protrusion and the second protrusion are respectively inserted into the first slot and the second slot, and the second protrusion and the second slot are respectively arranged near the two ends of the guide rail base and are configured in an L shape.

[0016] As a preferred embodiment of the above technical solution, the end of the placement plate away from the end seat is provided with a sliding plate, the sliding plate being inclined, and the bottom of the tooling seat away from the end seat is provided with a limiting plate, the limiting plate being inclined and fitting against the sliding plate.

[0017] This utility model provides a manual foam cotton bonding fixture, which includes a guide rail seat, a fixture seat, foam cotton, an end seat, a support plate, and a shelf. Before installation, the fixture seat is placed on the surface of the shelf, and the positioning seat of the fixture seat is engaged with the surface of the positioning plate. The limiting plate at the end of the fixture seat is engaged with the sliding plate surface at the end of the shelf. At the same time, the protrusion at the bottom of the fixture seat is engaged in the first and second slots for limiting and locking. The entire fixture seat is limited from multiple directions and angles to prevent shaking during foam cotton installation. Then, the foam cotton is taken out and inserted into the mounting groove. The end of the foam cotton with the protrusion is first inserted into the mounting groove and moves towards the inside of the end seat. The protrusion engages with the positioning groove of the end seat and is locked in place, preventing the entire foam cotton from moving inward. Laterally move the foam cotton, then move the entire foam cotton and the other end downwards and press them into the mounting groove for positioning and adhesion. The buffer cavity between the support plate and the placement plate, and the buffer pad at the bottom of the support plate, can provide some buffering force during installation, facilitating force application and installation. After the foam cotton is clamped and installed, remove the fixture seat along with the foam cotton inside to complete the process. The entire fixture can limit the entire fixture seat from multiple directions and angles, preventing shaking during foam cotton installation and ensuring stability during installation. During installation, insert the protruding block at the end of the foam cotton into the positioning groove of the end seat to limit and clamp the foam cotton before adhesion, ensuring the stability of the foam cotton inside the mounting groove and preventing it from falling off or shifting over time, thus improving its service life.

[0018] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more obvious and understandable, specific embodiments of this utility model are given below. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is an exploded view of the entire utility model;

[0021] Figure 3 This is a schematic diagram of the guide rail base and tooling base of this utility model;

[0022] Figure 4 The accompanying drawings are for the specification of this utility model. Figure 3 Detailed image of section A in the middle;

[0023] Figure 5 This is a schematic diagram of the protruding block and end seat structure of this utility model.

[0024] In the diagram: 1 guide rail seat, 11 positioning plate, 12 positioning hole, 2 tooling seat, 21 positioning seat, 22 positioning shaft, 23 mounting groove, 24 insertion hole, 3 foam cotton, 31 protruding block, 4 first locking plate, 41 second locking plate, 5 end seat, 51 insertion rod, 52 connecting groove, 53 positioning groove, 6 support plate, 61 buffer plate, 7 shelf plate, 71 sliding plate, 8 first slot, 81 second slot, 9 limit plate. Detailed Implementation

[0025] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] See Figure 1-5 This utility model embodiment provides a manual foam bonding fixture, comprising:

[0027] The guide rail base 1 is provided with a positioning plate 11. The guide rail base 1 includes a support plate 6 and a storage plate 7.

[0028] The tooling base 2 has evenly arranged positioning seats 21 that are snapped into the positioning plate 11. The tooling base 2 has a through mounting groove 23 inside, and one end of the mounting groove 23 has evenly arranged insertion holes 24.

[0029] Foam cotton 3, which matches the mounting groove 23, has a protrusion 31 at one end;

[0030] End seat 5 is located at one end of tooling seat 2. Insert rods 51 are evenly arranged on the inner side and match the insertion holes 24. A connecting groove 52 is provided inside the end seat 5. A positioning groove 53 is connected to the end of the connecting groove 52 away from the tooling seat 2. The protrusion 31 matches the positioning groove 53.

[0031] The first slot 8 and the second slot 81 are evenly arranged on the surface of the shelf 7.

[0032] This embodiment provides a manual foam cotton bonding fixture, which includes a guide rail seat 1, a fixture seat 2, foam cotton 3, an end seat 5, a support plate 6, and a shelf 7. Before installation, the fixture seat 2 is placed on the surface of the shelf 7. The positioning seat 21 of the fixture seat 2 is engaged with the surface of the positioning plate 11. The limiting plate 9 at the end of the fixture seat 2 is engaged with the surface of the sliding plate 71 at the end of the shelf 7. At the same time, the protrusion at the bottom of the fixture seat 2 is engaged in the first slot 8 and the second slot 81 for limiting and locking. The entire fixture seat 2 is limited by multiple directions and angles to prevent shaking during foam cotton installation. Then, the foam cotton 3 is taken out and inserted into the mounting groove 23. One end of the foam cotton 3 with the protrusion 31 is first inserted into the mounting groove 23 and moves into the end seat 5. The protrusion 31 is engaged in the positioning groove 53 of the end seat 5 and locked in place. The entire foam cotton 3 cannot move inward. At this time, the entire foam cotton 3 and the other end are moved downward and pressed into the mounting groove 23 for positioning and bonding. The buffer cavity between the support plate 6 and the placement plate 7, and the buffer pad at the bottom of the support plate 6, can provide some buffering force during installation, facilitating force application and installation. After the foam cotton 3 is clamped and installed, the tooling seat 2 is removed along with the foam cotton 3 inside, completing the process. The lengths of the end seat 5 and the insertion rod 51 can be adjusted and replaced according to the different models and lengths of the foam cotton 3 and the tooling seat 2, eliminating the need to spare tooling seats 2 of different lengths, thus reducing production costs. The entire tooling can limit the entire tooling seat 2 from multiple directions and angles, preventing shaking during foam cotton installation and ensuring stability during installation. During installation, the protruding block 31 at the end of the foam cotton 3 is inserted into the positioning groove 53 of the end seat 5 to limit and clamp the foam cotton 3 before gluing it, ensuring the stability of the foam cotton 3 inside the installation groove 23, preventing it from falling off or shifting over time, thus improving its service life. It also eliminates the need to spare tooling seats 2 of different lengths, reducing production costs.

[0033] In a further embodiment of this invention, the positioning plate 11 has a recessed surface and a through-hole 12 inside. The positioning seat 21 is engaged with the surface of the positioning plate 11 and a positioning shaft 22 is provided at the bottom of the positioning seat 21. The positioning shaft 22 matches the positioning hole 12.

[0034] In this embodiment, the tooling seat 2 is placed on the surface of the placement plate 7, the positioning seat 21 of the tooling seat 2 is locked on the surface of the positioning plate 11, and the positioning shaft 22 is inserted into the positioning plate 11 for limiting and locking.

[0035] In a further embodiment of this invention, the guide rail base 1 is provided with a first locking disc 4 and a second locking disc 41 evenly on the side near the positioning plate 11, and the first locking disc 4 and the second locking disc 41 are provided with locking holes evenly inside.

[0036] In this embodiment, the first locking disc 4 and the second locking disc 41 can position and install the guide rail seat 1, lock the guide rail seat 1, and adjust the tooling area and position of the entire tooling according to work requirements.

[0037] In a further embodiment of this invention, the protrusion 31 and the positioning groove 53 are both set to be isosceles trapezoids, and the widths of the protrusion 31 and the positioning groove 53 are greater than the widths of the foam cotton 3 and the mounting groove 23, respectively.

[0038] In this embodiment, both the protrusion 31 and the positioning groove 53 are designed as isosceles trapezoids, with the same width as the connection between the foam 3 and the mounting groove 23. The width increases towards the end, and the foam 3 has some elasticity due to its foam properties. After the protrusion 31 is inserted into the positioning groove 53, the protrusion 31 at the end will be stuck inside the positioning groove 53 and cannot slide into the mounting groove 23, ensuring the stability of the foam 3 inside the mounting groove 23. This prevents it from falling off or shifting due to long-term use, thus improving its service life. Moreover, the lengths of the end seat 5 and the insertion rod 51 can be adjusted and replaced according to the different models and lengths of the foam 3 and the tooling seat 2, eliminating the need to spare tooling seats 2 of different lengths and reducing production costs.

[0039] In a further embodiment of this invention, the support plate 6 and the shelf 7 are integrated with the guide rail seat 1. The end of the support plate 6 away from the positioning plate 11 is connected to a buffer plate 61. The shelf 7 is located on the top of the support plate 6 and a buffer cavity is left between it and the support plate 6. The bottom surface of the support plate 6 is provided with a buffer pad.

[0040] In this embodiment, a fixture seat 2 is placed on the surface of the shelf 7. The buffer plate 61 is wider than the shelf 7 and is curved. When the foam cotton 3 is installed, pressing the fixture seat 2 downward can push the shelf 7 downward. The buffer plate 61 can support and buffer the shelf 7 to maintain the stability of the overall structure.

[0041] In a further embodiment of this invention, the tooling base 2 is uniformly provided with a first protrusion and a second protrusion at its bottom. The first protrusion and the second protrusion are respectively inserted into the first slot 8 and the second slot 81. The second protrusion and the second slot 81 are respectively located near the two ends of the guide rail base 1 and are L-shaped.

[0042] In this embodiment, the protrusion at the bottom of the tooling base 2 is locked in the first slot 8 and the second slot 81 for limiting and locking. The tooling base 2 is limited by multiple directions and angles. The second protrusion and the second slot 81 are both L-shaped to ensure that the tooling base will not shake.

[0043] In a further embodiment of this invention, the end of the shelf 7 away from the end seat 5 is provided with a slide plate 71, which is inclined, and the bottom of the end of the tooling seat 2 away from the end seat 5 is provided with a limiting plate 9, which is inclined and fits against the slide plate 71.

[0044] In this embodiment, the limiting plate 9 at the end of the tooling base 2 is engaged with the surface of the sliding plate 71 at the end of the placement plate 7, limiting the entire tooling base 2 from multiple directions and angles to prevent shaking during the installation of foam cotton and thus affecting the installation.

[0045] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. Furthermore, the described specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of those different embodiments or examples.

[0046] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0047] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A manual foam bonding fixture, characterized in that, include: The guide rail base (1) is provided with a positioning plate (11), and the guide rail base (1) includes a support plate (6) and a storage plate (7); The tooling base (2) is evenly provided with positioning seats (21) and is snapped into the positioning plate (11). The tooling base (2) is provided with a through mounting groove (23). One end of the mounting groove (23) is evenly provided with insertion holes (24). Foam cotton (3) is matched with the mounting groove (23), and one end of the foam cotton (3) is provided with a protrusion (31); An end seat (5) is provided at one end of the tooling base (2), and insert rods (51) are evenly provided on the inner side and match the insertion hole (24). The end seat (5) is provided with a connecting groove (52) inside. The end of the connecting groove (52) away from the tooling base (2) is connected to a positioning groove (53). The protrusion (31) matches the positioning groove (53). The first slot (8) and the second slot (81) are evenly arranged on the surface of the shelf (7).

2. The manual foam bonding fixture according to claim 1, characterized in that, The positioning plate (11) has a recessed surface and a positioning hole (12) is provided inside. The positioning seat (21) is engaged with the surface of the positioning plate (11) and a positioning shaft (22) is provided at the bottom of the positioning seat (21). The positioning shaft (22) matches the positioning hole (12).

3. The manual foam bonding fixture according to claim 1, characterized in that, The guide rail seat (1) is provided with a first locking plate (4) and a second locking plate (41) on the side near the positioning plate (11), and the first locking plate (4) and the second locking plate (41) are provided with locking holes.

4. The manual foam bonding fixture according to claim 1, characterized in that, The protrusion (31) and the positioning groove (53) are both set to be isosceles trapezoids, and the width of the protrusion (31) and the positioning groove (53) is greater than the width of the foam (3) and the mounting groove (23), respectively.

5. The manual foam bonding fixture according to claim 1, characterized in that, The support plate (6) and the shelf (7) are integrated with the guide rail seat (1). The support plate (6) is connected to a buffer plate (61) at one end away from the positioning plate (11). The shelf (7) is located on the top of the support plate (6) and a buffer cavity is left between it and the support plate (6). The bottom surface of the support plate (6) is provided with a buffer pad.

6. The manual foam bonding fixture according to claim 1, characterized in that, The tooling base (2) is uniformly provided with a first protrusion and a second protrusion at the bottom. The first protrusion and the second protrusion are respectively inserted into the first slot (8) and the second slot (81). The second protrusion and the second slot (81) are respectively located near the two ends of the guide rail base (1) and are L-shaped.

7. The manual foam bonding fixture according to claim 1, characterized in that, The shelf (7) has a slide plate (71) at the end away from the end seat (5). The slide plate (71) is tilted. The tooling seat (2) has a limiting plate (9) at the bottom of the end away from the end seat (5). The limiting plate (9) is tilted and fits against the slide plate (71).

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