Pouring and mixing device
Patent Information
- Application Number
- CN202521123878.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-06-04
AI Technical Summary
[0003]为了提升复合材料产品的产量,只能增加树脂注射设备,树脂注射设备的增加一方面导致设备投入高,另一方面由于树脂注射设备占地大,增加了厂房投入;此外,物料的混合是通过将静态混合芯插在圆管内,堵塞后清理十分困难
[0014]本实用新型设置紧密贴合的第一平板和第二平板,通过在两个平板之间设置安置有静态混合芯的静态混合芯安置槽用于混合物料,可以实现一套浇筑混合装置对应多套模具或者产品型腔的浇筑,提高了生产效率,降低了设备投入和占地面积,同时本装置容易拆解,方便对静态混合芯进行清理。
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Figure CN224702591U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction injection pultrusion molding, and in particular to a casting and mixing device. Background Technology
[0002] Reaction injection pultrusion is a technology that uses low-viscosity resin monomers or oligomers to impregnate fibers and react and polymerize them in a pultrusion mold to form composite material products. The shape of the product is shaped by the cavity of the pultrusion mold. Typically, a mold cavity requires a set of material injection equipment, including a metering pump, delivery pipe, mixing device for different resin components, and injection gun head.
[0003] To increase the output of composite material products, it is necessary to add resin injection equipment. The addition of resin injection equipment leads to high equipment investment and increases the investment in factory buildings due to the large footprint of the equipment. In addition, the mixing of materials is done by inserting a static mixing core into a round tube, which makes cleaning very difficult after blockage. Utility Model Content
[0004] The main objective of this invention is to solve the technical problems described in the background section.
[0005] To achieve the above objectives, this utility model provides a casting and mixing device, comprising: a first plate, a second plate, and a static mixing core. The first plate and the second plate are closely fitted together and a static mixing core mounting groove for mounting the static mixing core is provided between them. The inlet provided on the first plate is connected to a plurality of outlets provided on the second plate through the static mixing core mounting groove.
[0006] Preferably, the casting and mixing device further includes a hose, and multiple channels are formed in the first plate and the second plate. The multiple channels are connected to form a channel through the hose. One end of the channel is a temperature regulating medium inlet, and the other end is a temperature regulating medium outlet.
[0007] Preferably, the multiple channels are parallel to each other.
[0008] Preferably, the second plate is provided with a first sealing groove, which surrounds the static mixing core placement groove, and the first sealing groove is used to install a first sealing ring.
[0009] Preferably, the first plate is provided with a second sealing groove surrounding the feed inlet, and the second sealing groove is used to install a second sealing ring.
[0010] Preferably, the second plate is provided with a third sealing groove surrounding the discharge port, and the third sealing groove is used to install a third sealing ring.
[0011] Preferably, the static mixing core placement groove is a straight groove, with each end of the static mixing core placement groove connected to a discharge port, and the center of the static mixing core placement groove connected to the inlet port.
[0012] Preferably, the static mixing core placement groove consists of three straight grooves, one end of which intersects and the intersection point is connected to the inlet, and the other end of each of the three straight grooves is connected to an outlet.
[0013] Preferably, the static mixing core placement groove consists of 7 straight grooves, one end of which intersects and the intersection point is connected to the inlet, and the other end of each of the 7 straight grooves is connected to an outlet.
[0014] This utility model features a tightly fitted first and second plate, and a static mixing core placement groove between the two plates for mixing materials. This allows one set of casting and mixing devices to be used for casting multiple sets of molds or product cavities, improving production efficiency and reducing equipment investment and floor space. At the same time, this device is easy to disassemble, making it convenient to clean the static mixing core. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the installation of the pouring and mixing device in one embodiment of the present invention; Figure 2 This is one of the exploded structural diagrams of the casting and mixing device in one embodiment of the present invention; Figure 3 This is the second exploded structural diagram of the casting and mixing device in one embodiment of the present invention; Figure 4 This is a schematic diagram of a pouring and mixing device in one embodiment of the present invention; Figure 5 This is a schematic diagram of a pouring and mixing device in one embodiment of the present invention; Explanation of key component symbols: 1. Pouring and mixing device; 11. First plate; 111. Inlet; 112. Second sealing groove; 113. Second sealing ring; 12. Second plate; 121. Discharge port; 1211. First discharge port; 1212. Second discharge port; 1213. Third discharge port; 122. Third sealing groove; 123. Third sealing ring; 13. Static mixing core; 131. Static mixing core placement groove; 14. First sealing groove; 141. First sealing ring; 15. Hoses; 151. Temperature regulating medium inlet; 152. Temperature regulating medium outlet; 2. Injection nozzle; 3. Mold. Detailed Implementation
[0017] To better understand the above technical solutions, exemplary embodiments of this disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of this disclosure to those skilled in the art.
[0018] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
[0019] It should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the coordinate system shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0021] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0022] This utility model provides a casting and mixing device 1, referring to... Figure 1-3 It includes: a first plate 11, a second plate 12 and a static mixing core 13. The first plate 11 and the second plate 12 are closely fitted together and a static mixing core mounting groove 131 for mounting the static mixing core 13 is provided between them. The inlet 111 provided on the first plate 11 is connected to a plurality of outlets 121 provided on the second plate 12 through the static mixing core mounting groove 131.
[0023] Among them, the static mixing core 13 includes SK type (single spiral static mixer), SV type (internal unit is a cylinder assembled from carefully designed corrugated sheets), SL (unit is a single X-type unit composed of intersecting horizontal bars in a certain pattern) and SX (unit is many X-type units composed of intersecting horizontal bars in a certain pattern), etc., and the specific type can be selected according to the material.
[0024] In this embodiment, a first plate 11 and a second plate 12 are set in close fit. A static mixing core placement groove 131 with a static mixing core 13 is set between the two plates for mixing materials. This allows one set of casting mixing device to correspond to the casting of multiple sets of molds 3 or product cavities, which improves production efficiency and reduces equipment investment and floor space. At the same time, this device is easy to disassemble and convenient for cleaning the static mixing core 13.
[0025] Preferred, refer to Figure 1-3 The casting and mixing device 1 also includes a hose 15. Multiple channels are formed in the first plate 11 and the second plate 12. The multiple channels are connected to form a channel through the hose 15. One end of the channel is a temperature regulating medium inlet 151, and the other end is a temperature regulating medium outlet 152.
[0026] In this embodiment, liquid is introduced into the channel to regulate the temperature of the material. In other embodiments, the material can also be heated electrically, such as by a resistance wire heating plate, a heating belt, or an oven.
[0027] In this embodiment, in order to reduce the viscosity of the casting material and prevent the material from crystallizing or solidifying, multiple channels are provided and connected into a channel by a flexible hose 15 for heating or cooling the casting material. For example, a liquid medium such as oil or water can be introduced from the temperature regulating medium inlet 151 to regulate the temperature of the material.
[0028] Preferred, refer to Figure 1-3 The multiple channels are parallel to each other.
[0029] In this embodiment, by setting the channels to be parallel to each other, the material can be heated or cooled evenly.
[0030] Preferred, refer to Figure 1-5 The second plate 12 is provided with a first sealing groove 14, which surrounds the static mixing core placement groove 131 and is used to install the first sealing ring 141.
[0031] In this embodiment, a first sealing ring 141 surrounding the static mixing core placement groove 131 is provided to ensure the sealing state after the first plate 11 and the second plate 12 are tightly fitted together.
[0032] Preferred, refer to Figure 2-3 The first plate 11 is provided with a second sealing groove 112 surrounding the feed inlet 111, and the second sealing groove 112 is used to install the second sealing ring 113.
[0033] The second sealing groove 112 is located on the side of the first plate 11 away from the second plate 12.
[0034] In this embodiment, a second sealing ring 113 is provided to ensure a seal after being pressed against the injection nozzle 2.
[0035] Preferred, refer to Figure 2-3 The second plate 12 is provided with a third sealing groove 122 surrounding the discharge port 121, and the third sealing groove 122 is used to install the third sealing ring 123.
[0036] The third sealing groove 112 is located on the side of the second plate 12 that is away from the first plate 11.
[0037] In this embodiment, a third sealing ring 123 is provided and pressed against the surface of the mold 3 to ensure a seal.
[0038] Preferred, refer to Figure 2-3 The static mixing core placement groove 131 is a straight groove, with each end of the static mixing core placement groove 131 connected to a discharge port 121, and the center of the static mixing core placement groove 131 connected to the inlet port 111.
[0039] In this embodiment, the casting and mixing device 1 is configured as a two-cavity casting and mixing device, and the two outlets 121 can be cast simultaneously.
[0040] Preferred, refer to Figure 4 The static mixing core placement groove 131 consists of three straight grooves. One end of the three straight grooves intersects, and the intersection point is connected to the inlet 111. The other end of each of the three straight grooves is connected to an outlet 121.
[0041] In this design, the length of each straight groove can be set to be equal to ensure that each discharge port 121 of the pouring and mixing device 1 can be poured synchronously, such as... Figure 3 As shown, the casting and mixing device 1 includes a first discharge port 1211, a second discharge port 1212 and a third discharge port 1213; different lengths of each straight groove can also be designed according to actual needs.
[0042] In this embodiment, the casting and mixing device 1 is configured as a 3-cavity casting and mixing device, and the three outlets 121 can be cast simultaneously.
[0043] Preferred, refer to Figure 5 The static mixing core placement groove 131 consists of 7 straight grooves. One end of each of the 7 straight grooves intersects, and the intersection point is connected to the inlet 111. The other end of each of the 7 straight grooves is connected to an outlet 121.
[0044] The length of each straight groove can be set to be equal to ensure that each outlet 121 of the pouring and mixing device 1 can be poured synchronously; or the length of each straight groove can be designed according to actual needs.
[0045] In this embodiment, the casting and mixing device 1 is configured as a 7-cavity casting and mixing device, and the 7 discharge ports 121 can be cast simultaneously.
[0046] For example, other numbers of straight grooves of equal length can also be provided as needed.
[0047] Preferred, refer to Figure 1 The casting and mixing device 1 is equipped with a mold 3, which includes a filling hole. The filling hole is connected to the discharge port 121, and each discharge port 121 is connected to a corresponding filling hole.
[0048] Among them, mold 3 is a reaction injection pultrusion mold.
[0049] Preferred, refer to Figure 1 The casting and mixing device 1 is equipped with an injection gun head 2, which is connected to the inlet 111.
[0050] The above are merely preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A casting and mixing device, characterized in that, The casting and mixing device includes a first plate, a second plate, and a static mixing core. The first plate and the second plate are closely fitted together and a static mixing core mounting groove is provided between them for installing the static mixing core. The inlet on the first plate is connected to a plurality of outlets on the second plate through the static mixing core mounting groove.
2. The casting and mixing device as described in claim 1, characterized in that, The casting and mixing device also includes a hose. Multiple channels are formed in the first plate and the second plate. The multiple channels are connected to form a channel through the hose. One end of the channel is the temperature regulating medium inlet, and the other end is the temperature regulating medium outlet.
3. The casting and mixing device as described in claim 2, characterized in that, The multiple channels are parallel to each other.
4. The casting and mixing device as described in claim 1, characterized in that, The second plate is provided with a first sealing groove, which surrounds the static mixing core placement groove and is used to install a first sealing ring.
5. The casting and mixing device as described in claim 1, characterized in that, The first plate is provided with a second sealing groove surrounding the feed inlet, and the second sealing groove is used to install a second sealing ring.
6. The casting and mixing device as described in claim 1, characterized in that, The second plate is provided with a third sealing groove surrounding the discharge port, and the third sealing groove is used to install a third sealing ring.
7. The casting and mixing device as described in claim 1, characterized in that, The static mixing core placement groove is a straight groove, with each end of the static mixing core placement groove connected to a discharge port, and the center of the static mixing core placement groove connected to the inlet port.
8. The casting and mixing device as described in claim 1, characterized in that, The static mixing core placement groove consists of three straight grooves. One end of each of the three straight grooves intersects, and the intersection point is connected to the inlet. The other end of each of the three straight grooves is connected to an outlet.
9. The casting and mixing device as described in claim 1, characterized in that, The static mixing core placement groove consists of 7 straight grooves. One end of each of the 7 straight grooves intersects, and the intersection point is connected to the inlet. The other end of each of the 7 straight grooves is connected to an outlet.