A convenient deslagging device

Abstract

The utility model belongs to material transfer and cinder processing technical field, concretely relates to a convenient deslagging device, including the trolley main part, the end part of trolley main part is installed with support rod, the top of support rod is installed with handheld rod, install support frame on trolley main part, the middle part of support frame is provided with the deslagging area for placing the bag of loading slag, the top of support frame is rotationally installed with two support pieces in symmetry, two support pieces are used for propping open the bag mouth of bag of loading slag, and the bag mouth of bag of loading slag is pressed on the top of support frame, the top of support frame is slidably installed with the sealing piece, install driving piece on support frame, and the power output end of driving piece is connected with sealing piece and is driven to seal the bag mouth of bag of loading slag, and its purpose is: can bagging and bag mouth support to deslagging belt, and conveniently seal after cinder loading is completed, and it is convenient to transfer and unload, simple structure, high practicality.

Description

Technical Field

[0001] This utility model belongs to the field of material transfer and waste residue treatment technology, specifically relating to a convenient slag discharge device. Background Technology

[0002] In the process of collecting, bagging, sealing, and short-distance transporting granular or lumpy tobacco residue or waste, cigarette factories rely heavily on manual labor for bagging, handling, knotting, and then loading the waste residue onto trolleys for transfer. This results in high labor costs and low efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a convenient slag discharge device to solve the problems of high labor costs and low efficiency in existing waste treatment processes mentioned in the background art.

[0004] To achieve the above technical objectives, the technical solution adopted by this utility model is as follows:

[0005] A convenient slag discharge device includes a trolley body, a support rod installed at the end of the trolley body, and a hand handle installed at the top of the support rod;

[0006] The trolley body is equipped with a support frame, and the middle of the support frame is provided with a slag receiving area for placing slag bags.

[0007] The top of the support frame is symmetrically and rotatably mounted with two support members. The two support members are used to open the mouth of the slag bag and press the mouth of the slag bag against the top of the support frame.

[0008] A sealing component is slidably installed on the top of the support frame, and a driving component is installed on the support frame. The power output end of the driving component is connected to the sealing component, and the driving component drives the sealing component to press and heat seal the mouth of the slag bag.

[0009] Through the above structural design, the trolley body is first moved to the position where slag needs to be discharged, and then the trolley body is braked. Next, bags are placed on the two support members, and the support members are rotated to a near-horizontal state. The bottom side of the support members presses the flange of the bag opening onto the support frame. Material can then be loaded into the slag bag. During the loading process, the material's downward pressure on the bottom of the bag stretches the bag opening, which in turn pulls the support members downward, tightening them further. After loading is complete, the drive unit drives the sealing unit to seal the bag opening. The trolley body then transports the material to the target location, where it is then dumped. Throughout the entire process, manual bagging, handling, and knotting are unnecessary, effectively saving labor costs and improving operational efficiency.

[0010] Furthermore, a hinge seat is provided on one side of the trolley body, and a tray is hinged to the hinge seat. The free end of the tray extends to the other side of the trolley body. A discharge push rod is installed on the trolley body, and the piston rod of the discharge push rod is inclined upward and connected to the free end of the tray.

[0011] The above structural design allows for efficient material pouring, improving pouring efficiency and avoiding fatigue caused by manual operation.

[0012] Furthermore, the support frame includes a movable rod, an anti-slip plate, a mounting rod, and an end support rod. Two parallel movable rods are rotatably connected to the end of the trolley body away from the support rod. The top of the movable rod is rotatably connected to the anti-slip plate, and the end of the anti-slip plate near the support rod is detachably connected to the support rod. The end support rod is connected to the end of the anti-slip plate near the movable rod. The mounting rod is fixedly connected to the top of the support rod. The support rod is hinged to the trolley body.

[0013] Through the above structural design, the device can be folded when not in use, reducing the space occupied.

[0014] Furthermore, both the end support rod and the mounting rod have a rotating hole in their middle sections; the support member is an arc-shaped support rod, one end of which is rotatably connected to the rotating hole of the end support rod, and the other end of which is rotatably connected to the corresponding rotating hole of the mounting rod.

[0015] Furthermore, the ends of the arc-shaped support rods are provided with synchronous gears, and the synchronous gears of the two arc-shaped support rods mesh with each other.

[0016] Through the above structural design, the arc-shaped support rod is driven synchronously by incomplete teeth, eliminating the need for two-handed operation and making it more convenient.

[0017] Furthermore, guide grooves are provided along the length of both the end support rod and the mounting rod; the sealing component includes a pressure roller and a heat sealing roller;

[0018] A drive rod is mounted on the outside of the mounting rod, and a driven rod is mounted on the outside of the end support rod. The ends of the pressure roller and the heat sealing roller near the drive rod are slidably connected to the guide groove and are connected to the drive rod through the guide groove.

[0019] The pressure roller and heat-sealing roller are slidably connected to the guide groove at the end near the driven rod, and are driven through the guide groove to the driven rod; the drive rod is driven through the driven rod.

[0020] The power output end of the drive component is fixedly connected to the drive rod, and is used to drive the pressure roller and the heat sealing roller to move in opposite directions or away from each other through the drive rod and the driven rod.

[0021] Through the above structural design, the pressure roller and heat sealing roller are synchronously driven by a single drive unit to move closer and further apart, thereby achieving automatic heat sealing of the bag opening.

[0022] Furthermore, the driving component includes a servo motor, which is mounted on a support rod, and the output shaft of the servo motor is connected to the driving rod.

[0023] Furthermore, the heat-sealing roller includes a roller body and an electric heating wire disposed within the roller body; the electric heating wire is electrically connected to a power source via a wire passing through the roller body, and the power source is a storage battery; a switch is installed on the wire, and the switch is disposed on a mounting rod.

[0024] During the heat sealing process, the heat sealing roller only needs to be close to the opening of the slag bag; it does not need to rotate.

[0025] The utility model adopting the above technical solution has the following advantages:

[0026] In this application, during use, the support rotates to a near-horizontal state, and the bottom side of the support presses the flange of the bag opening onto the support frame. During the filling process, the material's downward pressure on the bottom of the bag stretches the bag opening, which in turn pulls the support downward, reducing the gap between the bottom wall of the support and the top inner edge of the support frame, making it tighter and tighter. After filling is complete, the drive unit moves the sealing unit in opposite directions to seal the bag opening. The material is then transferred to the target location by the trolley body, and then the material is dumped. Throughout the process, there is no need for manual bagging, handling, or knotting; this effectively saves labor costs, improves operational efficiency, and avoids labor injuries caused by manual operation.

[0027] When this device needs to be stored or unfolded, the detachable connection between the anti-slip tray and the support rod can be disconnected, the anti-slip tray can be folded in reverse, and the movable rod can be folded down; this effectively saves the space occupied during storage, and the overall structure is simple, low in cost, and highly practical. Attached Figure Description

[0028] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings;

[0029] Figure 1 This is a first structural schematic diagram of an embodiment of a convenient slag discharge device of the present invention;

[0030] Figure 2 for Figure 1 Enlarged structural diagram at point A;

[0031] Figure 3 This is a second structural schematic diagram of an embodiment of a convenient slag removal device of the present invention;

[0032] Figure 4This is a third structural schematic diagram of an embodiment of a convenient slag discharge device of the present invention;

[0033] Figure 5 This is a fourth structural schematic diagram of an embodiment of a convenient slag discharge device of the present invention;

[0034] Figure 6 This is a schematic diagram of the structure of a convenient slag discharge device according to the present invention during sealing.

[0035] The symbols for the main components are explained below:

[0036] 1. Base frame; 11. Hinge shaft; 12. Casters; 13. Pallet; 14. First support rod; 15. Second support rod; 16. Unloading push rod;

[0037] 21. First movable rod; 22. First anti-slip support plate; 221. Overlap plate; 23. End support rod; 24. Second movable rod; 25. Second anti-slip support plate; 26. Mounting rod;

[0038] 3. Support component; 31. First arc-shaped support rod; 32. Second arc-shaped support rod; 33. Connector; 311. Incomplete tooth;

[0039] 4. Sealing components; 41. Pressure rollers; 42. Heat sealing rollers;

[0040] 5. Driving component; 51. Driving rod; 52. Driven rod; 53. Synchronous belt; 54. Sliding groove; 55. Servo motor; 56. Guide groove; 57. Slider; 58. Hand lever; 59. Driven wheel; 510. Driving wheel; 511. Drive wheel. Detailed Implementation

[0041] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that similar or identical parts are referred to by the same reference numerals in the drawings or description. Implementations not shown or described in the drawings are forms known to those skilled in the art. Furthermore, directional terms mentioned in the embodiments, such as "up," "down," "top," "bottom," "left," "right," "front," and "back," are only for reference to the directions in the drawings and are not intended to limit the scope of protection of the present invention.

[0042] like Figures 1-6As shown, a convenient slag discharge device according to an embodiment of this utility model includes a trolley body. Support rods are installed at the ends of the trolley body, and a hand handle 58 is installed at the top of the support rods. Two support rods are provided: a first support rod 14 and a second support rod 15. The trolley body consists of a base frame 1 and four casters 12 installed at the bottom corners of the base frame 1. The two casters 12 on the right end can be omnidirectional wheels, and these omnidirectional wheels have a braking function. A support frame is installed on the trolley body, and a slag receiving area for placing slag bags is provided in the middle of the support frame.

[0043] Two support members 3 are symmetrically and rotatably installed on the top of the support frame. The two support members 3 are used to open the bag opening of the slag bag (e.g., a woven bag) and press the bag opening of the slag bag against the top of the support frame.

[0044] A sealing component 4 is slidably installed on the top of the support frame, and a driving component 5 is installed on the support frame. The power output end of the driving component is connected to the sealing component 4, and the driving component 5 drives the sealing component 4 to press and heat seal the mouth of the slag bag.

[0045] By holding the handle 58, push the trolley body to the desired slag discharge position and brake the trolley body. Then, place bags on the two support members and rotate the support members to a near-horizontal state. The bottom side of the support members presses the flange of the bag opening against the support frame. Material can then be loaded into the slag bag. During the loading process, the material pressing down on the bottom of the bag stretches the bag opening, which further pulls the support members downward, pressing them tightly against the support frame. After loading is complete, the drive unit drives the sealing unit to seal the bag opening. The trolley body then transfers the material to the discharge or slag accumulation position, and then dumps the material. Throughout the entire process, there is no need for manual bagging, handling, or knotting, which can effectively save labor costs and improve operational efficiency.

[0046] In this embodiment, a hinge seat is fixedly provided on one side of the trolley body, and a tray 13 is hinged to the hinge seat via a hinge shaft 11. The free end of the tray 13 extends to the other side of the trolley body. A discharge push rod 16 is installed on the trolley body, and the piston rod of the discharge push rod 16 is connected to the free end of the tray 13. By setting the tray 13 to be flip-over, it can efficiently discharge materials during dumping, improve dumping efficiency, replace manual handling, and avoid labor injuries caused by manual operation.

[0047] In this embodiment, the support frame includes movable rods, anti-slip plates, mounting rods 26, and end supports 23. Two parallel movable rods are rotatably connected to the end of the trolley body away from the support rods via hinge shafts. The top of the movable rods is rotatably connected to the anti-slip plates via hinge sleeves. The end of the anti-slip plates near the support rods is detachably connected to the support rods. The end supports 23 are connected to the end of the anti-slip plates near the movable rods. The mounting rods 26 are fixedly connected to the top of the support rods. In fact, there are two movable rods: a first movable rod 21 and a second movable rod 24. Correspondingly, the anti-slip plates are a first anti-slip plate 22 and a second anti-slip plate 25. An overlapping plate 221 is fixedly provided at the end of the first anti-slip plate 22. The overlapping plate 221 can overlap the top of the second support rod 15. Holes can be made in the overlapping plate 221, and the overlapping plate 221 can be fixed by pins or holes. Holes that mate with the overlapping plate 221 can also be made in the mounting rods 26. A rotating sleeve is fixedly installed on the top of the first support rod 14. An inverted V-shaped notch is opened at the end of the second anti-slip plate 25. When the overlapping plate 221 overlaps the top of the second support rod 15, the notch of the second anti-slip plate 25 engages with the rotating sleeve at the top of the first support rod 14, achieving relative fixation. Thus, the first movable rod 21, the second movable rod 24, the first anti-slip plate 22, and the second anti-slip plate 25 can all be disassembled and folded. When the device is not in use, it can be folded to reduce the space occupied. In fact, a hinge seat can be added to the base frame 1, and the first support rod 14 and the second support rod 15 can also be made rotatable, further increasing the degree of foldability. The structure is simple and highly practical.

[0048] In fact, the movable rod, anti-slip plate, mounting rod 26 and end support rod 23 of the support frame can also be fixedly connected to form a stable frame structure.

[0049] In this embodiment, both the end support rod 23 and the mounting rod 26 have rotating holes in their middle sections; the support member is an arc-shaped support rod, with one end of the arc-shaped support rod rotatably connected to the rotating hole in the end support rod 23, and the other end of the arc-shaped support rod rotatably connected to the corresponding rotating hole in the mounting rod 26. In fact, the arc-shaped support rods are a first arc-shaped support rod 31 and a second arc-shaped support rod 32, and the rotating holes are arranged in pairs to facilitate the installation of the first arc-shaped support rod 31 and the second arc-shaped support rod 32.

[0050] In fact, a synchronizing gear is provided at one end of the first arc-shaped support rod 31 and the second arc-shaped support rod 32 near the end support rod 23. The synchronizing gear can be an incomplete gear 311, and the incomplete gears 311 of the first arc-shaped support rod 31 and the second arc-shaped support rod 32 mesh with each other. By setting the incomplete gears 311 to synchronously drive the first arc-shaped support rod 31 and the second arc-shaped support rod 32, the operation of both hands is eliminated, making it more convenient and practical.

[0051] In fact, the ends of the first arc-shaped support rod 31 and the second arc-shaped support rod 32 near the end bracket 23 are installed via a rotating shaft. The rotating shaft passes through the incomplete tooth 311 and extends into the rotating hole of the end bracket 23 to achieve connection. A bearing can be installed between the rotating hole and the rotating shaft. The thickness of the ends of the first arc-shaped support rod 31 and the second arc-shaped support rod 32 near the mounting rod 26 is machined to a certain thickness to facilitate the installation of the plug connector 33. The plug connector 33 includes a waist-shaped plate and two plug rods fixed on the waist-shaped plate corresponding to the rotating hole. The plug rods are inserted into the rotating hole of the mounting rod 26.

[0052] In this embodiment, guide grooves 56 are provided along the length of both the end support rod 23 and the mounting rod 26; the sealing component 4 includes a pressure roller 41 and a heat sealing roller 42; a drive rod 51 is mounted on the outer side of the mounting rod 26, and a driven rod 52 is mounted on the outer side of the end support rod 23; the ends of the pressure roller 41 and the heat sealing roller 42 near the drive rod are slidably connected to the guide grooves 56 and are connected to the drive rod 51 through the guide grooves 56; the ends of the pressure roller 41 and the heat sealing roller 42 near the driven rod 52 are slidably connected to the guide grooves 56 and are connected to the driven rod 52 through the guide grooves 56; the drive rod 51 is connected to the drive component 5 and the driven rod 52; the drive component 5 drives the pressure roller 41 and the heat sealing roller 42 to move towards or away from each other through the drive rod 51 and the driven rod 52. Both the drive rod 51 and the driven rod 52 are double-threaded rods, connected by a synchronous belt 53. A slider 57 is threadedly connected to each of the two threaded sections of the double-threaded rod, and the slider 57 is inserted into the roller shaft of the pressure roller 41 or the heat-sealing roller 42. A sliding groove 54 is formed between the drive rod 51 and the hand-held rod 58, within which the slider 57 slides. A single drive element 5 synchronously drives the pressure roller 41 and the heat-sealing roller 42 to move closer and further apart, thereby achieving automatic heat sealing of the bag opening.

[0053] In fact, the driving component 5 includes a servo motor 55, which is mounted on a support rod. The output shaft of the servo motor 55 is connected to the driving rod 51. Specifically, the servo motor 55 is fixed on the second support rod 15; a mounting rod 26 is fixedly connected to the first support rod 14 and the second support rod 15. Rotating sleeves or hinged sleeves are fixedly connected to both ends of the mounting rod 26, and both ends of the driving rod 51 are connected in the rotating sleeves or hinged sleeves to achieve a rotatable connection.

[0054] The synchronous belt 53 is a double-sided toothed belt; the end of the drive rod 51 is equipped with a drive wheel 511, and the driven wheel 59 and the driving wheel 510 are installed at both ends of the outer side of the second anti-slip plate 25. The driven wheel 59 is connected to the end of the driven rod 52; the driven wheel 59 and the driving wheel 510 are connected by the synchronous belt 53; the servo motor 55 drives the drive rod 51 to rotate, and drives the synchronous belt 53 to rotate through the drive wheel 511. The rotation of the synchronous belt 53 drives the driven rod 52 to rotate synchronously through the driven wheel 59.

[0055] In this embodiment, the heat-sealing roller 42 includes a roller body and an electric heating wire disposed within the roller body; the electric heating wire is electrically connected to a rechargeable battery via a wire passing through the roller body; a switch is installed on the wire and is disposed on the mounting rod 26.

[0056] The working principle of a convenient slag removal device in this embodiment is as follows:

[0057] When bagging, the first arc-shaped support rod 31 and the second arc-shaped support rod 32 are unfolded, and the bag opening of the woven bag is passed from bottom to top through the middle of the first arc-shaped support rod 31 and the second arc-shaped support rod 32. The bag opening is turned outward with the turned-up edge facing down. The first arc-shaped support rod 31 and the second arc-shaped support rod 32 are rotated, and the turned-up edge rests against the inner side of the first anti-slip support plate 22, the second anti-slip support plate 25, the end support rod 23, and the mounting rod 26.

[0058] When filling the bag, materials such as tobacco residue and construction waste fall into the woven bag, which will generate pressure and pull down the bag opening, making the first arc-shaped support rod 31 and the second arc-shaped support rod 32 press more firmly against the first anti-slip plate 22 and the second anti-slip plate 25. Compared with manually holding the bag opening, it is more stable and saves manpower.

[0059] During sealing, the servo motor drives the drive rod 51 to rotate. The drive rod 51 is connected to the slider 57 by a double-threaded connection, which synchronously drives one end of the pressure roller 41 and the heat sealing roller 42 to move towards each other. At the same time, the drive wheel 511, the synchronous belt 53, and the driven wheel 59 drive the driven rod 52 to rotate. The driven rod 52 drives the other end of the pressure roller 41 and the heat sealing roller 42 to move towards each other through the slider 57, thus realizing the synchronous driving of the pressure roller 41 and the heat sealing roller 42. When the pressure roller 41 and the heat sealing roller 42 squeeze the bag opening, the heat sealing roller 42 heat seals the bag opening. It should be noted that the first arc-shaped support rod 31 and the second arc-shaped support rod 32 can rotate to a near-vertical state to avoid the path of the opposing movement of the pressure roller 41 and the heat sealing roller 42.

[0060] During unloading, the unloading push rod 16 moves, causing the pallet 13 to deflect and tilt the woven bags on the pallet 13 out. The overall structure is simple, low in cost, and highly practical.

[0061] The above provides a detailed description of a convenient slag removal device provided by this utility model. The specific embodiments are described only to aid in understanding the method and core concept of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A convenient slag discharge device, comprising a trolley body, a support rod installed at one end of the trolley body, and a hand handle (58) installed at the top of the support rod; characterized in that, The trolley body is equipped with a support frame, and the middle of the support frame is provided with a slag receiving area for placing slag bags. The top of the support frame is symmetrically and rotatably mounted with two support members (3). The two support members (3) are used to open the bag opening of the slag bag and press the bag opening of the slag bag against the top of the support frame. A sealing component (4) is slidably installed on the top of the support frame, and a driving component (5) is installed on the support frame. The power output end of the driving component is connected to the sealing component (4). The driving component (5) drives the sealing component (4) to press and heat seal the mouth of the slag bag.

2. The convenient slag discharge device according to claim 1, characterized in that: A hinge seat is provided on one side of the trolley body, and a tray (13) is hinged to the hinge seat. The free end of the tray (13) extends to the other side of the trolley body. A discharge push rod (16) is installed on the trolley body. The piston rod of the discharge push rod (16) is inclined upward and connected to the free end of the tray (13).

3. The convenient slag discharge device according to claim 1, characterized in that: The support frame includes a movable rod, an anti-slip plate, a mounting rod (26), and an end support rod (23). Two parallel movable rods are rotatably connected to the end of the trolley body away from the support rod. The top of the movable rod is rotatably connected to the anti-slip plate. The end of the anti-slip plate near the support rod is detachably connected to the support rod. The end support rod (23) is connected to the end of the anti-slip plate near the movable rod. The mounting rod (26) is fixedly connected to the top of the support rod.

4. The convenient slag discharge device according to claim 3, characterized in that: The middle sections of the end support rod (23) and the mounting rod (26) are provided with rotating holes; the support member (3) is an arc-shaped support rod, one end of which is rotatably connected to the rotating hole of the end support rod (23), and the other end of which is rotatably connected to the corresponding rotating hole of the mounting rod (26).

5. The convenient slag discharge device according to claim 4, characterized in that: The ends of the arc-shaped support rods are provided with synchronizing gears, and the synchronizing gears of the two arc-shaped support rods mesh with each other.

6. The convenient slag discharge device according to claim 3, characterized in that: The end support rod (23) and the mounting rod (26) are both provided with guide grooves (56) along their length; the sealing component (4) includes a pressure roller (41) and a heat sealing roller (42). A drive rod (51) is installed on the outside of the mounting rod (26), and a driven rod (52) is installed on the outside of the end support rod (23). The pressure roller (41) and the heat sealing roller (42) are slidably connected to the guide groove (56) at the end near the drive rod, and are connected to the drive rod (51) through the guide groove (56). The pressure roller (41) and heat sealing roller (42) are slidably connected to the guide groove (56) at one end near the driven rod (52), and are connected to the driven rod (52) through the guide groove (56); the drive rod (51) is connected to the driven rod (52) in a driving manner. The power output end of the drive component (5) is fixedly connected to the drive rod (51) and is used to drive the pressure roller (41) and the heat sealing roller (42) to move towards or away from each other through the drive rod (51) and the driven rod (52).

7. The convenient slag discharge device according to claim 6, characterized in that: The drive unit (5) includes a servo motor (55), which is mounted on a support rod, and the output shaft of the servo motor (55) is connected to the drive rod (51).

8. The convenient slag discharge device according to claim 6, characterized in that: The heat-sealing roller (42) includes a roller body and an electric heating wire disposed within the roller body; the electric heating wire is electrically connected to a power source via a wire passing through the roller body.

Images