Bottle Manager
Patent Information
- Application Number
- CN202521993861.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0004]本实用新型要解决的技术问题是为了克服现有技术中无法同步推进多列进瓶轨道内滞留的药瓶进入机包线的缺陷,提供一种进瓶管理器
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Figure CN224703331U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of packaging machinery, and in particular to a bottle feeding manager. Background Technology
[0002] Currently, when transporting medicine bottles on the infeed track of existing packaging machines, the last few rows of medicine bottles often get stuck on the infeed track and cannot be properly added to the packaging line. When this happens, it is often necessary to manually push the medicine bottles in the infeed track into the packaging line or take them out and put them into the plastic tray. This process requires multiple operators or a single person to operate repeatedly, which results in high labor costs and a long operation time, greatly reducing production efficiency.
[0003] Therefore, how to simultaneously advance the medicine bottles stuck in multiple bottle-feeding tracks into the packaging line has become a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the defect in the prior art that it is impossible to simultaneously advance multiple rows of bottles stuck in the bottle feeding track into the packaging line, and to provide a bottle feeding manager.
[0005] The present invention solves the above-mentioned technical problems through the following technical solution:
[0006] A bottle feeding manager includes a main frame and a plurality of bottle pushers. Each bottle pusher extends along the bottle feeding direction, and the cross-sectional dimensions of each bottle pusher are adapted to the dimensions within a single bottle feeding track. The spacing between adjacent bottle pushers corresponds to the arrangement gap of the bottle feeding tracks. The front ends of each bottle pusher away from the main frame are all located on the same plane. When a bottle pusher is located within a bottle feeding track, the lower surface of the main frame is offset from the bottle feeding track.
[0007] The cross-sectional dimensions of the bottle pusher are adapted to the dimensions within a single bottle infeed track, and the spacing between adjacent pushers corresponds to the arrangement gaps of the bottle infeed tracks, ensuring that the bottle feed manager can be uniformly adapted to the dimensions of the bottle infeed tracks. The front faces of each pusher in the bottle feeding direction are on the same plane, meaning that all pushers can apply synchronous and directional pushing force to the bottles within the infeed tracks. This ensures that the pushers consistently reach the same endpoint, preventing bottles from entering the packaging line prematurely or delayed due to differences in pusher length, thus improving the overall coordination of production rhythm. The lower surface of the main frame is offset from the bottle infeed tracks to prevent spatial interference between the main frame and the infeed tracks themselves or the bottles within the tracks.
[0008] Preferably, the bottle feeding manager further includes a plurality of connecting structures equal in number to the number of bottle pushers. The connecting structures are disposed on the lower surface of the main frame. The height of the connecting structures is greater than the height of the bottle feeding track. Each bottle pusher is connected to the main frame through a corresponding connecting structure. The cross-sectional dimension of each connecting structure is less than or equal to the cross-sectional dimension of the corresponding bottle pusher.
[0009] The lower surface of the main frame is raised above the top of the bottle inlet track due to the support of the connecting structure, thus ensuring that the lower surface of the main frame is misaligned with the bottle inlet track. While preventing the lower surface of the main frame from interfering with the bottle inlet track, the height of the bottle pusher is maintained at a height that matches the dimensions within the bottle inlet track, preventing the bottle pusher from being too high to enter the bottle inlet track. This coordination allows the bottle inlet manager to simultaneously meet the requirements of interference-free operation and precise pushing within a compact space.
[0010] Preferably, each of the connecting structures and the main frame are integrally formed.
[0011] The one-piece molding structure avoids the assembly gaps or weak points that may exist in separate connections, making the connecting structure and the main frame a continuous and complete whole. This structure can more evenly distribute the force generated during the bottle pushing process, reduce local stress concentration, and reduce the risk of the connecting structure breaking or deforming due to excessive force. This ensures the structural stability of the bottle feeding manager during long-term, high-frequency operation and extends the service life of the equipment.
[0012] Preferably, when the bottom surface of the bottle pusher is in contact with the conveyor belt, the friction between the bottom surface of the bottle pusher and the conveyor belt drives the bottle feeder to move forward synchronously.
[0013] The bottle pusher and the conveyor belt move automatically and synchronously through friction, which means that the bottle feeder does not need to be manually adjusted in advance or manually pushed. When the bottle feeder starts and runs along the direction of the medicine bottle movement, the bottle feeder can naturally follow the movement of the track through friction and automatically enter the working position that matches the bottle feeder and the medicine bottle.
[0014] Preferably, the bottle feed manager further includes an anti-collision structure that extends along the bottle feed direction. When the bottle pusher is located in the bottle feed track, the anti-collision structure is positioned relative to the side rail of the bottle feed track. The length of the anti-collision structure is set such that when the anti-collision structure abuts against the side rail, the front end of the bottle pusher in the bottle feed direction does not contact the bottle inserting device behind the bottle feed track.
[0015] The length of the anti-collision structure forms a mechanical protective boundary. The anti-collision structure first abuts against the guardrail and forms a rigid limit, at which point the distance between the front end of the bottle pusher and the bottle inserter is strictly controlled within a non-contact range. This design directly cuts off the possibility of collision between the bottle pusher and the bottle inserter through structural self-limitation, especially protecting the vulnerable parts of the bottle inserter, thereby reducing equipment maintenance costs.
[0016] Preferably, the anti-collision structure includes a first bolt assembly adjustablely connected to the main frame, and the main frame has a screw hole that mates with the first bolt assembly.
[0017] The bolt assembly's connection method is inherently adjustable, eliminating the need for high-precision alignment tools during installation. Operators can gradually calibrate the relative position of the anti-collision structure and the bottle inlet direction by rotating the bolts until the optimal limiting effect is achieved, and then tighten the nuts to secure it. Compared to the one-time installation of non-adjustable structures such as welding and snap-fit, this design significantly reduces the precision requirements and operational complexity during installation, making it more suitable for rapid on-site commissioning on the production line.
[0018] Preferably, the bottle feed manager further includes a gripping structure disposed on the top of the main frame and / or on the side of the main frame opposite to the bottle feed direction.
[0019] The top grip structure makes it easy for operators to lift or move the equipment from above, which is especially suitable for scenarios where the bottle feeder needs to be moved as a whole, without having to bend over or lean over, saving effort and increasing efficiency; the grip structure on the side of the main frame opposite to the bottle feed direction is more suitable for the precise positioning of the equipment in the production line; when it is necessary to fine-tune the position of the bottle feeder along the bottle conveying path, the operator can hold it stably at the rear of the equipment to avoid touching the precision parts such as the bottle feed track and bottle pusher at the front, preventing misoperation that could lead to deviation in the bottle conveying or damage to the parts.
[0020] Preferably, the grip structure includes a handle and / or a grip bar;
[0021] And / or, the gripping structure is connected to the main frame by welding.
[0022] The handle is suitable for scenarios involving the overall displacement and handling of the bottle feeder, while the lever is suitable for pushing and pulling adjustments. Its linear shape facilitates the application of force when pushing back and forth. The bottle feeder is often subjected to frequent operation, and the welded connections offer strong fatigue resistance, capable of withstanding repeated external impacts. This prevents wear and breakage at the connection points due to prolonged use, thus extending the overall lifespan of the equipment.
[0023] Preferably, the bottle pusher and the main frame are detachably connected;
[0024] And / or, the push rod and the main frame are connected by a second bolt assembly.
[0025] The pusher bar is the part that comes into direct contact with the bottle body, and it may wear out, deform, or be damaged due to friction and impact over long-term use. The detachable design allows only the damaged pusher bar to be replaced without replacing the entire main frame or connecting structure, significantly reducing spare parts consumption and maintenance costs.
[0026] Preferably, the bottle feeder is made of aluminum alloy.
[0027] Aluminum alloy has a low surface roughness and excellent non-stick properties, which makes it difficult for contaminants to adhere to the surfaces of components such as the bottle pusher and the main frame, thus reducing cleaning time and difficulty. At the same time, aluminum alloy has good corrosion resistance, allowing for chemical disinfection during the cleaning of the bottle inlet manager without concerns about rust, peeling, or performance degradation due to prolonged contact with cleaning agents. This ensures thorough cleaning and extends the equipment's lifespan.
[0028] The positive and progressive effects of this utility model are as follows: the cross-sectional dimensions of the bottle pusher are adapted to the dimensions within a single bottle infeed track, and the spacing between adjacent bottle pushers corresponds to the arrangement gap of the bottle infeed track, so that the bottle infeed manager can be uniformly adapted to the dimensions of the bottle infeed track. The front ends of each bottle pusher in the bottle infeed direction are located on the same plane, meaning that all bottle pushers can apply synchronous and directional pushing force to the bottles within the bottle infeed track, thereby ensuring that the pushing endpoint of all bottle pushers on the bottles is consistent, avoiding some bottles entering the packaging line earlier or later due to differences in bottle pusher length, and improving the overall coordination of production rhythm. The lower surface of the main frame is offset from the bottle infeed track to avoid spatial interference between the main frame and the bottle infeed track itself or the bottles within the track. Attached Figure Description
[0029] Figure 1 This is a three-dimensional schematic diagram of the bottle feeder in Embodiment 1 of this utility model.
[0030] Figure 2 This is a schematic diagram (I) showing the cooperation state of the bottle inlet manager and the bottle inlet assembly in Embodiment 1 of this utility model.
[0031] Figure 3 This is a schematic diagram (II) showing the cooperation state of the bottle inlet manager and the bottle inlet component in Embodiment 1 of this utility model.
[0032] Figure 4 This is a schematic diagram (III) showing the cooperation state of the bottle inlet manager and the bottle inlet component in Embodiment 1 of this utility model.
[0033] Figure 5This is a top view of the bottle inlet manager and bottle inlet assembly in the working state in Embodiment 1 of this utility model.
[0034] Figure 6 This is a cross-sectional view of the bottle inlet manager and bottle inlet assembly in the AA direction in the cooperative state of Embodiment 1 of this utility model.
[0035] Explanation of reference numerals in the attached figures:
[0036] Bottle Manager 1
[0037] Main framework 10
[0038] Top 12
[0039] Bottle pusher 20
[0040] Front end 21
[0041] Connection structure 30
[0042] Collision protection structure 40
[0043] Grip structure 50
[0044] Bottle inlet assembly 7
[0045] Bottle inlet track 71
[0046] 710 on the side of the guardrail
[0047] Bottle inserting device 72
[0048] Insertion Hole 721
[0049] Conveyor Belt 73
[0050] 8 medicine bottles
[0051] Bottle inlet direction B
[0052] Rotation direction C of the bottle-setting device Detailed Implementation
[0053] The present invention will be further illustrated by way of embodiments below, but the present invention is not limited to the scope of the embodiments described herein.
[0054] Example 1
[0055] like Figures 1-6As shown, this utility model provides a bottle feeding manager 1 applied to a bottle feeding assembly 7. The bottle feeding assembly 7 includes eighteen parallel bottle feeding tracks 71, a conveyor belt 73 below the bottle feeding tracks 71, and a bottle inserting device 72. The bottle inserting device 72 has a corresponding inserting hole 721 on the bottle feeding track 71 and can rotate relative to the bottle feeding track 71. The rotation direction C of the bottle inserting device 72 is counterclockwise. The conveyor belt 73 drives the medicine bottle 8 to move along the bottle feeding direction B in each bottle feeding track 71. The bottle feed manager 1 includes a main frame 10 and a total of eighteen bottle pushers 20. Each bottle pusher 20 extends along the bottle feed direction B. The cross-sectional dimensions of each bottle pusher 20 are the same as the dimensions within the corresponding single bottle feed track 71. The spacing between adjacent bottle pushers 20 is set to correspond to the arrangement gap of the bottle feed tracks 71. The front end face 21 of each bottle pusher 20 away from the main frame 10 is located on the same plane. When the bottle pusher 20 is located within the bottle feed track 71, the lower surface of the main frame 10 is offset from the bottle feed track 71.
[0056] In this embodiment, the cross-sectional dimensions of the bottle pusher 20 are the same as those within a single bottle inlet track 71, and the spacing between adjacent bottle pushers 20 corresponds to the arrangement gap of each bottle inlet track 71, so that the bottle inlet manager 1 can be adapted to the overall size of each bottle inlet track 71. The front end face 21 of each bottle pusher 20 in the bottle inlet direction B is located on the same plane, meaning that all bottle pushers 20 can apply synchronous and directional pushing force to the medicine bottles 8 within the bottle inlet track 71, thereby ensuring that the pushing endpoint position of all bottle pushers 20 on the medicine bottles 8 is consistent, avoiding some medicine bottles 8 from entering the insertion holes 721 on the bottle inserting device 72 behind the bottle inlet track 71 earlier or later due to the length difference of the bottle pushers 20, thus improving the coordination of the overall production rhythm. The lower surface of the main frame 10 is offset from the bottle inlet track 71 to avoid spatial interference between the main frame 10 and the bottle inlet track 71 itself or the medicine bottles 8 within the bottle inlet track 71. In this embodiment, the number of bottle pushers 20 in the bottle feed manager 1 is eighteen to match the number of bottle feed tracks 71. In other embodiments, the arrangement and number of bottle pushers 20 can be adjusted according to the actual number of bottle feed tracks 71. This part belongs to the prior art and will not be described in detail here.
[0057] like Figures 1-6 As shown, the bottle feed manager 1 also includes a total of eighteen connecting structures 30, which are the same number as the bottle pushers 20. The connecting structures 30 are set on the lower surface of the main frame 10. The height of the connecting structures 30 is greater than the height of the bottle feed track 71. Each bottle pusher 20 is connected to the main frame 10 through the corresponding connecting structure 30. The cross-sectional dimension of each connecting structure 30 is equal to the cross-sectional dimension of the corresponding bottle pusher 20.
[0058] In this embodiment, the lower surface of the main frame 10 is raised above the top 12 of the bottle inlet track 71 due to the support of the connecting structure 30, thereby ensuring that the lower surface of the main frame 10 is misaligned with the bottle inlet track 71. While preventing the lower surface of the main frame 10 from interfering with the bottle inlet track 71, the height of the bottle pusher 20 is maintained at a height that matches the dimensions within the bottle inlet track 71. This synergy allows the bottle inlet manager 1 to simultaneously meet the requirements of interference-free operation and precise pushing within a compact space. In this embodiment, the cross-sectional dimension of each connecting structure 30 is equal to the cross-sectional dimension of the corresponding bottle pusher 20. In other embodiments, the cross-sectional dimension of the connecting structure 30 can also be reasonably adjusted to be smaller than the cross-sectional dimension of the corresponding bottle pusher 20 according to actual usage requirements. This part belongs to the prior art in this field and will not be elaborated here.
[0059] In this embodiment, each connecting structure 30 and the main frame 10 are integrally formed.
[0060] The one-piece molding structure avoids the assembly gaps or weak points that may exist in the separate connections, making the connecting structure 30 and the main frame 10 a continuous and complete whole. This structure can more evenly distribute the force generated during the bottle pushing process, reduce local stress concentration, and reduce the risk of the connecting structure 30 breaking or deforming due to excessive force, thereby ensuring the structural stability of the bottle feeding manager 1 during long-term high-frequency operation and extending the service life of the equipment.
[0061] In this embodiment, when the bottom surface of the bottle pusher 20 is in contact with the conveyor belt 73 below each bottle inlet track 71, the friction between the bottom surface of the bottle pusher 20 and the conveyor belt 73 drives the bottle inlet manager 1 to move forward synchronously.
[0062] The bottle pusher 20 and the conveyor belt 73 move synchronously through friction, which means that the bottle feeder 1 does not need to be manually adjusted in advance or manually pushed. When the bottle feeder track 71 starts and runs along the direction of movement of the medicine bottle 8, the bottle feeder 1 can naturally follow the track movement through friction and automatically enter the working position that matches the bottle feeder track 71 and the medicine bottle 8.
[0063] like Figures 1-6 As shown, the bottle feeding manager 1 also includes an anti-collision structure 40, which extends along the bottle feeding direction B. When the bottle pusher 20 is located in the bottle feeding track 71, the anti-collision structure 40 is set relative to the guardrail side 71 of the bottle feeding track 71. The length of the anti-collision structure 40 is set such that when the anti-collision structure 40 abuts against the guardrail side 71, the front end of the bottle pusher 20 in the bottle feeding direction B does not contact the bottle inserting device 72 behind the bottle feeding track 71.
[0064] In this embodiment, the length of the anti-collision structure 40 forms a mechanical protective boundary. The anti-collision structure 40 first abuts against the side of the guardrail 71 and forms a rigid limit. At this time, the distance between the front end of the bottle pusher 20 and the bottle inserting device 72 is strictly controlled within the non-contact range. This design directly cuts off the possibility of collision between the bottle pusher 20 and the bottle inserting device 72 through structural self-limitation, especially protecting the vulnerable parts of the bottle inserting device 72, thereby reducing equipment maintenance costs.
[0065] like Figures 1-6 As shown, the anti-collision structure 40 includes a first bolt assembly that is adjustablely connected to the main frame 10, and the main frame 10 has a screw hole that mates with the first bolt assembly.
[0066] In this embodiment, the bolt assembly's connection method is inherently adjustable, eliminating the need for high-precision alignment tools during installation. Operators can gradually calibrate the relative position of the anti-collision structure 40 and the bottle-feeding direction B by rotating the bolts until the optimal limiting effect is achieved, and then tighten the nuts for fixation. Compared to the one-time installation of non-adjustable structures such as welding and snap-fit, this design significantly reduces the precision requirements and operational complexity during installation, making it more suitable for rapid on-site debugging on the production line. In this embodiment, the anti-collision structure 40 includes a bolt assembly. In other embodiments, the anti-collision structure 40 may also include connections to the main frame 10 via other connection methods such as snap-fit structures. This aspect is prior art and will not be elaborated upon here.
[0067] like Figures 1-6 As shown, the bottle feeder 1 also includes a grip structure 50, which is located on the top 12 of the main frame 10.
[0068] In this embodiment, the top 12 grip structure 50 facilitates the operator's lifting or moving of the equipment from above, especially suitable for scenarios where the bottle feed manager 1 needs to be moved as a whole, eliminating the need to bend over or stoop, thus saving effort and increasing efficiency. The grip structure 50 on the side of the main frame 10 opposite to the bottle feed direction B is more suitable for precise positioning of the equipment within the production line. When it is necessary to fine-tune the position of the bottle feed manager 1 along the bottle feed direction B, the operator can hold it stably at the rear end of the bottle feed manager 1, avoiding contact with precision components such as the front bottle feed track 71 and the bottle pusher 20, preventing misoperation that could cause conveying deviations or component damage to the medicine bottle 8. In this embodiment, the grip structure 50 is located at the top 12 of the main frame 10. In other embodiments, the grip structure can also be located on the side of the main frame 10 opposite to the bottle feed direction B or at other reasonable positions. This part belongs to the prior art in this field and will not be described in detail here.
[0069] like Figures 1-6 As shown, the grip structure 50 includes a handle, and the grip structure 50 is connected to the main frame 10 by welding.
[0070] In this embodiment, the handle is suitable for scenarios where the bottle feeder 1 is moved as a whole, i.e., lifted and carried. The bottle feeder 1 is often in a state of frequent operation, and the welded connection has strong fatigue resistance and can withstand repeated external impacts. It is not easy for the connection parts to wear or break due to long-term use, thus extending the overall service life of the equipment.
[0071] In this embodiment, the bottle pusher 20 and the main frame 10 are detachably connected, and the bottle pusher 20 and the main frame 10 are connected by a second bolt assembly (not shown in the figure).
[0072] In this embodiment, the bottle pusher 20 is a component that directly contacts the bottle body. Long-term use may result in wear, deformation, or damage due to friction and impact. The detachable design allows for the replacement of only the damaged bottle pusher 20 without replacing the entire main frame 10 or connecting structure 30, significantly reducing spare parts consumption and maintenance costs. In this embodiment, the bottle pusher 20 and the main frame 10 are detachably connected via a second bolt assembly. In other embodiments, other connection methods can be used to achieve a detachable connection; this part is prior art and will not be elaborated here.
[0073] In this embodiment, the bottle feeder 1 is made of aluminum alloy.
[0074] In this embodiment, the aluminum alloy has a low surface roughness and good non-stick properties, which makes it difficult for contaminants to adhere to the surfaces of components such as the bottle pusher 20 and the main frame 10, thereby reducing cleaning time and difficulty. At the same time, the aluminum alloy material has good corrosion resistance, and chemical disinfection can be used during the cleaning process of the bottle inlet manager 1. There is no need to worry about the material rusting, peeling, or degrading due to long-term contact with cleaning agents, which can ensure the thoroughness of the cleaning effect and extend the service life of the equipment.
[0075] Example 2
[0076] The bottle feed manager 1 in Embodiment 2 differs from that in Embodiment 1 in that the cross-sectional dimensions of each bottle pusher 20 are smaller than the dimensions within the corresponding single bottle feed track 71.
[0077] While specific embodiments of this utility model have been described above, those skilled in the art should understand that these are merely illustrative examples, and the scope of protection of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model, but all such changes and modifications fall within the scope of protection of this utility model.
Claims
1. A bottle feeding manager, characterized in that, The bottle feeding manager includes a main frame and several bottle pushers. Each bottle pusher extends along the bottle feeding direction, and the cross-sectional dimensions of each bottle pusher are adapted to the dimensions within a single bottle feeding track. The spacing between adjacent bottle pushers corresponds to the arrangement gap of the bottle feeding tracks. The front ends of each bottle pusher away from the main frame are all located on the same plane. When a bottle pusher is located within a bottle feeding track, the lower surface of the main frame is misaligned with the bottle feeding track.
2. The bottle feeding manager as described in claim 1, characterized in that, The bottle feeding manager also includes several connecting structures, the same number as the number of bottle pushers. The connecting structures are disposed on the lower surface of the main frame. The height of the connecting structures is greater than the height of the bottle feeding track. Each bottle pusher is connected to the main frame through a corresponding connecting structure. The cross-sectional dimension of each connecting structure is less than or equal to the cross-sectional dimension of the corresponding bottle pusher.
3. The bottle feeding manager as described in claim 2, characterized in that, Each of the connecting structures and the main frame are integrally formed.
4. The bottle feeding manager as described in claim 1, characterized in that, When the bottom surface of the bottle pusher is in contact with the conveyor belt, the friction between the bottom surface of the bottle pusher and the conveyor belt drives the bottle feeder forward synchronously.
5. The bottle feeding manager as described in claim 1, characterized in that, The bottle feeding manager also includes an anti-collision structure that extends along the bottle feeding direction. When the bottle pusher is located in the bottle feeding track, the anti-collision structure is positioned relative to the side rail of the bottle feeding track. The length of the anti-collision structure is set such that when the anti-collision structure abuts against the side rail, the front end of the bottle pusher in the bottle feeding direction does not contact the bottle inserting device behind the bottle feeding track.
6. The bottle feeding manager as described in claim 5, characterized in that, The anti-collision structure includes a first bolt assembly that is adjustablely connected to the main frame, and the main frame has a screw hole that mates with the first bolt assembly.
7. The bottle feeding manager as described in claim 1, characterized in that, The bottle feed manager also includes a gripping structure disposed at the top of the main frame and / or on the side of the main frame opposite to the bottle feed direction.
8. The bottle feeding manager as described in claim 7, characterized in that, The grip structure includes a handle and / or a grip bar; And / or, the gripping structure is connected to the main frame by welding.
9. The bottle feeding manager as described in claim 1, characterized in that, The push rod and the main frame are detachably connected; And / or, the push rod and the main frame are connected by a second bolt assembly.