Automatic flat mat stacking and wrapping device

Abstract

The utility model discloses a flat cushion automatic stacking and packing device relates to packing equipment technical field. The flat cushion automatic stacking and packing device, including the frame, the frame inside rotationally connected with the conveyer roller, the conveyer roller right side fixedly connected with motor, the conveyer roller right side rotationally connected with passive support, the conveyer roller left side rotationally connected with hydraulic rotary table, the hydraulic rotary table top with the fixed point of outside rotationally connected, the frame top is connected with the air outlet, the frame right side is provided with the interface module, the interface module includes the inclined guide plate in the frame right side, the inclined guide plate right side fixedly connected with the accommodation component. The flat cushion automatic stacking and packing device, through setting up the frame, the interface module and the accommodation component, realize the automatic stacking of flat cushion, the guiding output after packing, finally avoided the ground mat wrinkle and improved the packing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of packaging equipment technology, specifically to an automatic flat pad stacking and packaging device. Background Technology

[0002] Floor mats, also known as flat mats, are products that can effectively scrape away mud and water at entrances and keep indoor floors clean. During the production process, floor mat sheets are cut into floor tiles of different sizes according to customer needs and then packaged in certain quantities.

[0003] Patent application CN115477048A discloses a stacking and packaging equipment for finished household floor mats, including: a conveying platform, a bracket fixedly connected to the output end of the conveying platform, a lifting plate that can be lifted and lowered on the bracket, a reversing shaft that is rotatably mounted on the lifting plate, a packaging platform and grippers at the bottom of the bracket, two sets of grippers that are symmetrically slidably mounted on the reversing shaft, a lifting drive mechanism that is also vertically mounted on the bracket, and a material receiving port at the output end of the conveying platform;

[0004] Because floor mats have a certain degree of flexibility, the stacking and packing equipment of this patent can easily cause some floor mats to become wrinkled and uneven when packing them, making them difficult to pack. This reduces packing efficiency and also lowers product quality and appearance. Utility Model Content

[0005] In view of the shortcomings of the prior art, the present invention provides an automatic flat pad stacking and packaging device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic flat pad stacking and packaging device, comprising a frame, wherein there are two frames in total, a conveyor roller is rotatably connected inside the frame, an electric motor is fixedly connected to the right side of the conveyor roller, a passive support is rotatably connected to the right side of the conveyor roller, a hydraulic rotating frame is rotatably connected to the left side of the conveyor roller, the top of the hydraulic rotating frame is rotatably connected to an external fixed point, an air jet is connected to the top of the frame, and a connecting component is provided on the right side of the frame, the connecting component including an inclined guide plate located on the right side of the frame, and a storage component is fixedly connected to the right side of the inclined guide plate;

[0007] The storage component includes:

[0008] A sliding box, which is fixedly connected to the right side of an inclined guide plate;

[0009] The base is fixedly connected to the bottom of the slide box;

[0010] An electric door, which is connected to the top of the base by a motor and is located on the front of the slide box;

[0011] The self-sliding support plate includes an inclined base plate that is slidably connected to the bottom of the inner wall of the slide box by a spring. The top of the inclined base plate is a slope that slopes downward on the right side. An obtuse angle slide rail is fixedly connected to the right side of the inclined base plate, and a guide plate is slidably connected inside the obtuse angle slide rail.

[0012] Preferably, a permanent magnet is embedded in the bottom of the inclined base plate, a distance sensor is embedded in the bottom of the inclined base plate, and an electromagnet is embedded in the bottom of the inner wall of the slide box.

[0013] Preferably, the guide plate has a triangular cross-section, and the minimum included angle between the top of the inclined base plate and the back of the guide plate is ninety degrees.

[0014] Preferably, the bottom of the inclined guide plate has a rectangular through hole, the bottom of the inclined guide plate is connected to a storage box, and a pneumatic vibrator is fixedly connected to the left side of the inclined guide plate.

[0015] Preferably, the storage box is provided with an electrostatic adsorption box at the bottom. The electrostatic adsorption box includes a discharge box body connected to the bottom of the storage box. A discharge rod is fixedly connected to the inner wall of the discharge box body, and an adsorption plate is fixedly connected to the bottom of the discharge box body. The bottom of the discharge box body is connected to an external air pump device.

[0016] Preferably, the outer surface of the conveyor roller is covered with a rubber layer, and a heating rod runs through the inside of the conveyor roller.

[0017] This utility model provides an automatic stacking and packaging device for flat mats. It has the following beneficial effects:

[0018] This automatic flat mat stacking and packaging device, through the setting of a frame, connecting components and a storage component, uses the conveyor rollers and heating mechanism in the frame to squeeze and heat the flat mat to flatten it, and then the vibration and electrostatic adsorption in the connecting component remove surface impurities. Finally, the storage component realizes the automatic stacking of flat mats, height monitoring and post-packaging guidance output, and ultimately realizes full-process automation and quality improvement from flattening and cleaning to stacking and packaging, effectively avoiding floor mat wrinkles and improving packaging efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a cross-sectional view of the overall internal structure of this utility model;

[0021] Figure 3 This utility model Figure 1 Enlarged schematic diagram of the structure at point C;

[0022] Figure 4 This is a schematic diagram of the internal structure of the electrostatic adsorption box of this utility model;

[0023] Figure 5 This is a schematic diagram of the overall structure of the self-sliding support plate of this utility model.

[0024] In the diagram: 1. Frame; 2. Conveyor roller; 3. Passive support; 4. Hydraulic rotating frame; 5. Connecting assembly; 51. Inclined guide plate; 52. Storage box; 53. Pneumatic vibrator; 54. Electrostatic adsorption box; 541. Discharge box; 542. Adsorption plate; 6. Storage assembly; 61. Sliding box; 62. Base; 63. Electric door; 64. Self-sliding support plate; 641. Inclined base plate; 642. Obtuse angle slide rail; 643. Guide platform. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0027] Example

[0028] Please see Figure 1-5 The present invention provides a technical solution: an automatic flat pad stacking and packaging device, including a frame 1, which consists of two frames. A conveyor roller 2 is rotatably connected inside the frame 1. The outer surface of the conveyor roller 2 is covered with a rubber layer. A heating rod passes through the inside of the conveyor roller 2. An electric motor is fixedly connected to the right side of the conveyor roller 2. A passive support 3 is rotatably connected to the right side of the conveyor roller 2. A hydraulic rotating frame 4 is rotatably connected to the left side of the conveyor roller 2. The top of the hydraulic rotating frame 4 is rotatably connected to an external fixed point. The hydraulic rotating frame 4 includes a hydraulic cylinder. The hydraulic rotating frame 4 is connected to an external oil pump and control equipment. An air jet is connected to the top of the frame 1.

[0029] A connecting component 5 is provided on the right side of the frame 1. The connecting component 5 includes an inclined guide plate 51 located on the right side of the frame 1. A rectangular through hole is opened at the bottom of the inclined guide plate 51, and a storage box 52 is connected to the bottom of the inclined guide plate 51. A pneumatic vibrator 53 is fixedly connected to the left side of the inclined guide plate 51. An electrostatic adsorption box 54 is provided at the bottom of the storage box 52. The electrostatic adsorption box 54 includes a discharge box 541 connected to the bottom of the storage box 52. A discharge rod is fixedly connected to the inner wall of the discharge box 541. An adsorption plate 542 is fixedly connected to the bottom of the discharge box 541. The bottom of the discharge box 541 is connected to an external air pump device. A storage component 6 is fixedly connected to the right side of the inclined guide plate 51. The storage component 6 includes:

[0030] Slide box 61 is fixedly connected to the right side of inclined guide plate 51, and an electromagnet is embedded in the bottom of the inner wall of slide box 61.

[0031] Base 62 is fixedly connected to the bottom of slide box 61;

[0032] Electric door 63 is connected to the top of base 62 by a motor and is located on the front of slide box 61.

[0033] The self-sliding support plate 64 includes an inclined base plate 641 that is slidably connected to the bottom of the inner wall of the slide box 61 by a spring. The top of the inclined base plate 641 is a right-side downward inclined surface. A permanent magnet and a distance sensor are embedded in the bottom of the inclined base plate 641. An obtuse angle slide rail 642 is fixedly connected to the right side of the inclined base plate 641. A guide plate 643 is slidably connected inside the obtuse angle slide rail 642. The guide plate 643 has a triangular cross-section. The minimum included angle between the top of the inclined base plate 641 and the back of the guide plate 643 is ninety degrees.

[0034] When in use, before starting work, place the pallet on top of the inclined base plate 641, pass the flat strap horizontally through the bottom of the pallet, and then start the device. The flat pad is fed into the device from the left side of the frame 1. The control equipment adjusts the oil pump's discharge status and discharge volume under the operator's control, thereby adjusting the stroke of the hydraulic rotating frame 4, and then adjusting the position between the two sets of conveyor rollers 2, so that the conveyor rollers 2 fit the flat pad better. The flat pad is flattened by the squeezing of the conveyor rollers 2 and the auxiliary heating of the heating rod. At the same time, the air jet of the frame 1 sprays air onto both sides of the flat pad to blow away the impurities attached to the surface.

[0035] The flat pad then passes through the connecting component 5 and slides out from the top of the inclined guide plate 51. After the electrostatic adsorption box 54 and the air pump are powered on, they start to suck in air. With the vibration generated by the pneumatic vibrator 53, the residual impurities attached to the bottom surface of the flat pad are absorbed by the negative pressure and enter the electrostatic adsorption box 54. Due to the discharge rod inside the discharge box 541, the impurities will be charged and adsorbed by the adsorption plate 542.

[0036] The device then slides into the storage component 6. After the flat pad slides to the top of the tray, it stops sliding. Under the gravity of the tray and the gradually stacked flat pads, the self-sliding support plate 64 slides downward. At the same time, the distance sensor at the bottom of the inclined base plate 641 monitors the distance from the bottom of the inclined base plate 641 to the top of the sliding box 61 in real time. When the inclined base plate 641 is about to touch the bottom, the electromagnet of the sliding box 61 is energized, the inclined base plate 641 is attracted, and the flat strap is fixed. After the packing is completed, the electric door 63 is opened. After the electric door 63 is opened, the guide plate 643 slides onto the surface of the electric door 63 under the guidance of gravity and the obtuse angle slide rail 642. Then the packed flat pad package slides out of the device along the inclined base plate 641 and the guide plate 643.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic stacking and packaging device for flat pads, comprising a frame (1), wherein there are two frames (1), a conveyor roller (2) is rotatably connected inside the frame (1), a motor is fixedly connected to the right side of the conveyor roller (2), a passive support (3) is rotatably connected to the right side of the conveyor roller (2), and a hydraulic rotating frame (4) is rotatably connected to the left side of the conveyor roller (2), wherein the top of the hydraulic rotating frame (4) is rotatably connected to an external fixed point, characterized in that: The top of the frame (1) is connected to an air vent, and a connecting component (5) is provided on the right side of the frame (1). The connecting component (5) includes an inclined guide plate (51) located on the right side of the frame (1), and a storage component (6) is fixedly connected to the right side of the inclined guide plate (51). The storage component (6) includes: The slide box (61) is fixedly connected to the right side of the inclined guide plate (51); The base (62) is fixedly connected to the bottom of the slide box (61); Electric door (63), the electric door (63) is rotatably connected to the top of the base (62) by an electric motor, the electric door (63) is located on the front of the slide box (61); The self-sliding support plate (64) includes an inclined base plate (641) that is slidably connected to the bottom of the inner wall of the slide box (61) by a spring. The top of the inclined base plate (641) is a slope that slopes downward on the right side. An obtuse angle slide rail (642) is fixedly connected to the right side of the inclined base plate (641). A guide plate (643) is slidably connected inside the obtuse angle slide rail (642).

2. The flat cushion automatic stacking and packaging apparatus according to claim 1, characterized in that: A permanent magnet is embedded at the bottom of the inclined base plate (641), and an electromagnet is embedded at the bottom of the inner wall of the sliding box (61).

3. The flat cushion automatic stacking and packaging apparatus according to claim 2, characterized in that: The inclined guide plate (51) has a rectangular through hole at the bottom, and the bottom of the inclined guide plate (51) is connected to a storage box (52). A pneumatic vibrator (53) is fixedly connected to the left side of the inclined guide plate (51).

4. The flat cushion automatic stacking and packaging apparatus according to claim 3, characterized in that: The storage box (52) is provided with an electrostatic adsorption box (54) at the bottom. The electrostatic adsorption box (54) includes a discharge box (541) connected to the bottom of the storage box (52). A discharge rod is fixedly connected to the inner wall of the discharge box (541). An adsorption plate (542) is fixedly connected to the bottom of the discharge box (541). The bottom of the discharge box (541) is connected to an external air pump device.

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