A wire coil online bagging device
Patent Information
- Application Number
- CN202521817471.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-26
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-08-26
AI Technical Summary
[0002]钢丝盘卷通常由高碳钢热轧盘条经冷加工制成，钢丝盘卷是工业中常见的卷绕形态，主要用于钢丝、钢丝绳等线状材料的存储和运输，钢丝盘卷的包装一般采用线下包装，线下包装之前需要对钢丝盘卷进行放，放置的过程中难免会出现划伤，影响盘卷的表面质量，因此需要设计一种能够对钢丝盘卷进行在线套袋，在放置之前进行套袋，避免放置过程中产生划痕、提升钢丝盘卷表面质量的钢丝盘卷在线套袋装置
本实用新型利用水平移动机构、电动卷扬机构和C型钩将钢丝盘卷移动到顶部支撑板的上方，操作人员首先用包装袋包住钢丝盘卷的外部，随后人员撤离，电动卷扬机构控制钢丝盘卷下降至接触顶板支撑板，升降台升高使顶板支撑板将钢丝盘卷顶起，此时钢丝盘卷内圈和C型钩之间形成间隙，将包装袋从钢丝盘卷内圈和C型钩之间穿过，穿过后操作电动卷扬机构，将盘卷放在C型钩上，对包装进行规整捆扎、挂牌，捆扎，这个过程完成在线套袋，避免钢丝盘卷表面发生划痕，提高钢丝盘卷的表面质量。
Smart Images
Figure CN224703419U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging equipment, specifically to an online bagging device for steel wire coils. Background Technology
[0002] Steel wire coils are typically made from hot-rolled high-carbon steel wire rods through cold working. Steel wire coils are a common winding form in industry, mainly used for the storage and transportation of linear materials such as steel wire and wire rope. Steel wire coils are generally packaged offline. Before offline packaging, the steel wire coils need to be placed, and scratches are inevitable during the placement process, affecting the surface quality of the coils. Therefore, it is necessary to design an online bagging device for steel wire coils that can bag them before placement to avoid scratches during placement and improve the surface quality of the steel wire coils. Summary of the Invention
[0003] The purpose of this invention is to provide an online bagging device for steel wire coils, which has the advantages of online bagging and improving the surface quality of steel wire coils.
[0004] The technical solution adopted is as follows: A wire coil online bagging device includes a frame, a lifting platform at the lower end of the frame, the lifting platform including a hydraulic lifting system and a top support plate, the top support plate being located at the upper end of the hydraulic lifting system, a horizontal moving mechanism at the upper end of the frame, an electric winch mechanism on the horizontal moving mechanism, a C-shaped hook connected to the lower end of the electric winch mechanism, a controller and a control panel connected to the controller on the side of the frame, the controller being connected to the electric winch mechanism, the hydraulic lifting system and the horizontal moving mechanism.
[0005] Preferably, the top support plate has baffles that slope outward on both sides of its upper end.
[0006] Preferably, multiple sets of reinforcing ribs are provided at intervals between the two baffles.
[0007] Preferably, the upper surface of the baffle is detachably equipped with a plastic anti-scratch plate.
[0008] Preferably, the side of the rack is provided with a placement rack, and the placement rack is divided into sections for packaging bags and tags.
[0009] Preferably, there are two electric winch mechanisms, which are respectively located at both ends of the horizontal moving mechanism.
[0010] Compared to existing technologies, the advantages are: This invention utilizes a horizontal moving mechanism, an electric winch mechanism, and a C-hook to move the wire coil to above the top support plate. The operator first wraps the wire coil with a packaging bag, then leaves the area. The electric winch mechanism lowers the wire coil until it contacts the top support plate, and the lifting platform raises, causing the top support plate to lift the wire coil. At this point, a gap forms between the inner coil of the wire coil and the C-hook. The packaging bag is then passed through this gap. After passing through, the electric winch mechanism is operated to place the coil on the C-hook for neat bundling, tagging, and securing. This process completes the online bagging, preventing scratches on the surface of the wire coil and improving its surface quality. Attached Figure Description
[0011] Figure 1 This is a three-dimensional structural diagram of an online bagging device for steel wire coils according to this utility model. Figure 2 yes Figure 1 A schematic diagram of the structure at point A in the middle. Figure 3 This is a front view structural schematic diagram of an online bagging device for steel wire coils according to this utility model.
[0012] In the diagram: 1. Frame; 2. Hydraulic lifting system; 3. Top support plate; 4. Baffle; 5. Reinforcing rib; 6. Plastic anti-scratch plate; 7. Horizontal moving mechanism; 8. Electric winch mechanism; 9. C-hook; 10. Control panel; 11. Controller; 12. Placement rack. Detailed Implementation
[0013] The present invention will be further described below with reference to specific embodiments, such as... Figures 1 to 3 As shown: Example 1: A wire coil online bagging device includes a frame 1, a lifting platform at the lower end of the frame 1, the lifting platform including a hydraulic lifting system 2 and a top support plate 3, the top support plate 3 being located at the upper end of the hydraulic lifting system 2, the hydraulic lifting system 2 controlling the lifting and lowering of the top support plate, a horizontal moving mechanism 7 being located at the upper end of the frame 1, an electric winch mechanism 8 being located on the horizontal moving mechanism 7, and a C-shaped hook 9 being connected to the lower end of the electric winch mechanism 8.
[0014] The horizontal moving mechanism 7 controls the electric winch mechanism 8 to move horizontally at the upper end of the frame 1. The electric winch mechanism 8 controls the C-hook 9 to move vertically. The C-hook 9 lifts the wire coil by passing through the inner circle of the wire coil. The wire coil is lifted in space by the horizontal moving mechanism 7, the electric winch mechanism 8 and the C-hook 9.
[0015] A controller 11 and a control panel 10 connected to the controller 11 are provided on the side of the frame 1. The controller 11 is connected to the electric winch mechanism 8, the hydraulic lifting system 2, and the horizontal moving mechanism 7. The control panel 10 and the controller 11 control the operation of the lifting platform, the electric winch mechanism 8, and the horizontal moving mechanism 7. The horizontal moving mechanism 7, the electric winch mechanism 8, and the C-hook 9 move the wire coil to the top support plate 3. The operator first wraps the outside of the wire coil with a packaging bag, and then the operator leaves. The electric winch mechanism 8 controls the wire coil to descend until it contacts the top support plate. The lifting platform rises so that the top support plate lifts the wire coil. At this time, a gap is formed between the inner circle of the wire coil and the C-hook 9. The packaging bag is passed through the gap between the inner circle of the wire coil and the C-hook 9. After passing through, the electric winch mechanism 8 is operated to place the coil on the C-hook 9. The packaging is then neatly bundled, tagged, and secured.
[0016] Example 2: An online bagging device for steel wire coils includes a frame 1. A lifting platform is provided at the lower end of the frame 1. The lifting platform includes a hydraulic lifting system 2 and a top support plate 3. The top support plate 3 is located at the upper end of the hydraulic lifting system 2. The hydraulic lifting system 2 controls the lifting and lowering of the top support plate. Both sides of the upper end of the top support plate 3 are provided with outwardly inclined baffles 4. The baffles 4 limit the movement of the steel wire coils, and the inclined arrangement avoids the formation of right angles that could squeeze the steel wire coils.
[0017] Multiple sets of reinforcing ribs 5 are spaced apart between the two baffles 4 to improve the connection strength of the baffles 4. The upper surface of the baffles 4 can be detachably equipped with plastic anti-scratch plates 6. The plastic anti-scratch plates 6 prevent the metal baffles 4 from contacting the wire coil, reducing the wear on the wire coil. The plastic anti-scratch plates 6 can be removed and replaced when they are severely worn, making maintenance convenient.
[0018] A horizontal moving mechanism 7 is provided at the upper end of the frame 1. An electric winch mechanism 8 is provided on the horizontal moving mechanism 7. A C-shaped hook 9 is connected to the lower end of the electric winch mechanism 8. There are two electric winch mechanisms 8, which are respectively located at both ends of the horizontal moving mechanism 7, and can transport two batches of steel wire coils to the top of the lifting platform.
[0019] The horizontal moving mechanism 7 controls the electric winch mechanism 8 to move horizontally at the upper end of the frame 1. The electric winch mechanism 8 controls the C-hook 9 to move vertically. The C-hook 9 lifts the wire coil by passing through the inner circle of the wire coil. The wire coil is lifted in space by the horizontal moving mechanism 7, the electric winch mechanism 8 and the C-hook 9.
[0020] The side of the frame 1 is equipped with a controller 11 and a control panel 10 connected to the controller 11. The controller 11 is connected to the electric winch mechanism 8, the hydraulic lifting system 2 and the horizontal moving mechanism 7. The control panel 10 and the controller 11 control the operation of the lifting platform, the electric winch mechanism 8 and the horizontal moving mechanism 7. The side of the frame 1 is equipped with a storage rack 12. The storage rack 12 is divided into sections with packaging bags and tags for easy access by operators.
[0021] The working principle is as follows: The horizontal moving mechanism 7 controls two electric winches 8 and two C-hooks 9 to move two batches of wire coils above the lifting platform. First, the rear wire coil is transported to the top support plate 3. The operator first wraps the outside of the wire coil with a packaging bag, and then the operator leaves. The electric winch 8 controls the wire coil to descend until it contacts the top support plate. The lifting platform rises so that the top support plate lifts the wire coil. At this time, a gap is formed between the inner circle of the wire coil and the C-hooks 9. The packaging bag is passed through the gap between the inner circle of the wire coil and the C-hooks 9. After passing through, the electric winch 8 is operated to place the coil on the C-hooks 9. The packaging is neatly bundled, tagged, and tied. Then, the C-hooks 9 are used to transport the packaged wire coil away. The same steps are repeated to package and transport the other wire coil. The whole process completes online bagging, avoiding scratches on the surface of the wire coil and improving the surface quality of the wire coil.
[0022] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. An on-line bale wrapping apparatus for steel wire coils, characterised in that: The frame (1) is provided with a lifting platform at the lower end of the frame (1). The lifting platform includes a hydraulic lifting system (2) and a top support plate (3). The top support plate (3) is located at the upper end of the hydraulic lifting system (2). A horizontal moving mechanism (7) is provided at the upper end of the frame (1). An electric winch mechanism (8) is provided on the horizontal moving mechanism (7). A C-hook (9) is connected to the lower end of the electric winch mechanism (8). A controller (11) and a control panel (10) connected to the controller (11) are provided on the side of the frame (1). The controller (11) is connected to the electric winch mechanism (8), the hydraulic lifting system (2), and the horizontal moving mechanism (7).
2. An on-line bale wrapping apparatus for steel wire coils as claimed in claim 1, characterized in that: Both sides of the upper end of the top support plate (3) are provided with baffles (4) that slope outward.
3. The online bagging device for steel wire coils as described in claim 2, characterized in that: Multiple sets of reinforcing ribs (5) are provided at intervals between the two baffles (4).
4. The online bagging device for steel wire coils as described in claim 2, characterized in that: The upper surface of the baffle (4) can be detachably equipped with a plastic anti-scratch plate (6).
5. The online bagging device for steel wire coils as described in claim 1, characterized in that: The rack (1) is provided with a placement rack (12) on its side, and the placement rack (12) is divided into sections for packaging bags and tags.
6. The online bagging device for steel wire coils as described in claim 1, characterized in that: There are two electric winch mechanisms (8), which are respectively located at both ends of the horizontal moving mechanism (7).