A device for stacking and transporting irregularly shaped fair-faced concrete wall panels

Abstract

This utility model discloses a stacking and transportation device for irregularly shaped fair-faced concrete wall panels, relating to the field of fair-faced concrete wall panel stacking and transportation technology. The technical solution includes a frame for placing the irregularly shaped fair-faced concrete wall panels. The frame includes a base, columns, small crossbeams, and connectors. The base is a rectangular frame with four columns near the four corners, and lifting devices are installed on the top of the columns. Small crossbeams are installed between adjacent columns, and supporting joists are installed on both sides of the base. After the back of the irregularly shaped fair-faced concrete wall panel is placed on the base, it is fixedly connected to the supporting joists through the connectors. The beneficial effects of this utility model are: the device can protect the exterior of the irregularly shaped fair-faced concrete wall panels from damage during transportation and stacking; compared with the prior art, this method has a higher space utilization rate, especially in the case of large-scale stacking, offering higher stacking efficiency and flexibility.

Description

Technical Field

[0001] This utility model relates to the field of fair-faced concrete wall panel stacking and transportation technology, and in particular to a device for stacking and transporting irregularly shaped fair-faced concrete wall panels. Background Technology

[0002] Fair-faced concrete wall panels, also known as decorative concrete panels, are a type of concrete slab with decorative effects. Because they can inherently showcase the simple and natural texture of concrete, and are highly malleable enough to meet the needs of architectural facade design (irregular shapes), as well as meet the development requirements of green building, they have been widely used in the field of architectural decoration in recent years, including spaces such as museums, art venues, commercial spaces, office spaces, and exhibition halls.

[0003] However, thanks to the excellent exterior decorative effect of fair-faced concrete irregular-shaped wall panels, their stacking and transportation require extra care. Slight negligence may cause scratches, dents, or even irreversible damage such as cracking and breakage to the exterior of the panels. Therefore, the rational design of stacking and transportation equipment is particularly important.

[0004] Currently, the method of stacking and transporting irregularly shaped fair-faced concrete wall panels is often to use an inclined upright storage method. This method can ensure that the exterior of the irregularly shaped wall panels is not damaged, but the stacking efficiency is low, especially when there are a large number of wall panels, and the stacking flexibility is also poor. In addition, if the irregularly shaped wall panels are tall, problems such as exceeding the height limit can easily occur during transportation, which limits the transportation efficiency of the wall panels.

[0005] The appearance of fair-faced concrete irregular-shaped wall panels is crucial to the overall aesthetics, functionality, and environmental friendliness of a building. Therefore, extra care must be taken during product stacking and transportation, as bumps during transport can damage the fair-faced concrete facade. Existing technologies suffer from low stacking efficiency, poor location flexibility, and excessive height during transport. This paper introduces a stacking and transportation device for fair-faced concrete irregular-shaped wall panels. Utility Model Content

[0006] In order to achieve the above-mentioned objectives and address the above-mentioned technical problems, this utility model provides a device for stacking and transporting fair-faced concrete irregular-shaped wall panels.

[0007] The technical solution includes a frame for placing fair-faced concrete irregular wall panels, the frame including a base, columns, small crossbeams and connectors; The base is a rectangular frame with four columns near the four corners and a lifting device on the top of the columns. The small crossbeams are installed between adjacent columns, and the supporting keels are installed on both sides of the base; After the back of the fair-faced concrete irregular wall panel is placed on the base, it is fixedly connected to the supporting keel through connectors.

[0008] L-shaped rods are fixedly installed on the inner side of the four corners of the base, and the bottom of the column is fixedly connected to the right-angle vertex of the L-shaped rods.

[0009] The lifting component includes two longitudinally and laterally staggered reinforcing plates disposed on the top of the column, one of which has a lifting hole.

[0010] The connector includes a connecting steel pipe and a T-shaped connecting plate; The sidewall of the fair-faced concrete irregular wall panel is provided with pre-embedded installation parts; The connecting steel pipe includes a rectangular plate and a square steel pipe disposed on one side of the rectangular plate; bolt holes are provided on both the rectangular plate and the side wall of the square steel pipe; the size and position of the bolt holes on the rectangular plate correspond to the installation parts pre-embedded in the wall panel; The U-shaped connecting plate has two bolt holes, one at the top and one at the bottom. Bolt holes are provided on the side wall of the supporting keel; The bolt holes on the U-shaped connecting plate are fixedly connected to the bolt holes on the square steel pipe and the supporting keel by bolts.

[0011] The back of fair-faced concrete irregular-shaped wall panels is often connected to the structural layer of the building facade, and aesthetic requirements are relatively low. Therefore, the back of the irregular-shaped wall panels is placed directly on the base. The frame and the irregular-shaped wall panels are connected to each other with bolts using connectors to ensure that there is no relative displacement between the wall panels and the frame. When stacking multiple layers, the upper layer of the frame is directly connected together by inserting columns. Since the length of the columns is greater than the thickness of the wall panels, the base of the upper layer of the frame will not contact the outer surface of the lower layer of wall panels, ensuring that the exterior facade of the wall panels is not damaged.

[0012] The beneficial effects of the technical solution provided by this utility model embodiment are: the device can protect the exterior of the fair-faced concrete irregular wall panel from damage during transportation and stacking, and avoid affecting the decorative effect of the building facade. Compared to existing technologies, this method offers higher space utilization, especially in large-scale stacking scenarios, providing greater stacking efficiency and flexibility, significantly improving site utilization and facilitating warehouse management. Furthermore, this rack-based stacking solution avoids issues such as excessive transport height, improving transport accessibility. In addition, the device is bolted to the wall panel components, making installation and disassembly convenient; the basic components are made of common materials and are reusable. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model.

[0014] Figure 2 for Figure 1 A magnified view of part A.

[0015] Figure 3 This is a structural schematic diagram of the fair-faced concrete irregular wall panel and connectors according to an embodiment of the present utility model.

[0016] The attached diagram is labeled as follows: 100, fair-faced concrete irregular wall panel; 1, base; 2, column; 3, small crossbeam; 5, supporting keel; 6, L-shaped rod; 4, reinforcing plate; 401, hoisting hole; 701, rectangular plate; 702, square steel pipe; 8, C-shaped connecting plate; 9, installation component; 10, bolt. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Of course, the specific embodiments described herein are only for explaining this utility model and are not intended to limit it.

[0018] It should be noted that, without conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] Example 1 See Figures 1 to 3 This utility model provides a device for stacking and transporting fair-faced concrete irregular wall panels, including a frame for placing fair-faced concrete irregular wall panels 100. The frame includes a base 1, a column 2, a small crossbeam 3, and connecting parts. The base 1 is a rectangular frame, and four columns 2 are set on the base 1 near the four corners. The top of the columns 2 is equipped with a hanging device. Small crossbeams 3 are installed between adjacent columns 2, and supporting keels 5 are installed on both sides of the base 1; After the back of the fair-faced concrete irregular wall panel 100 is placed on the base 1, it is fixedly connected to the supporting keel 5 through connectors.

[0022] L-shaped rods 6 are fixedly installed on the inner side of the four corners of the base 1, and the bottom of the column 2 is fixedly connected to the right angle vertex of the L-shaped rods 6.

[0023] The lifting components include two longitudinally and laterally intersecting reinforcing plates 4 set on the top of the column 2, with a lifting hole 401 on one of the reinforcing plates 4.

[0024] The connectors include a connecting steel pipe and a U-shaped connecting plate 8; Pre-embedded installation parts 9 are provided on the side wall of the fair-faced concrete irregular wall panel 100; The connecting steel pipe includes a rectangular plate 701 and a square steel pipe 702 disposed on one side of the rectangular plate 701; bolt holes are provided on both the rectangular plate 701 and the side wall of the square steel pipe 702; the size and position of the bolt holes on the rectangular plate 701 correspond to the pre-embedded mounting parts 9 of the wall panel; The U-shaped connecting plate 8 has two bolt holes, one at the top and one at the bottom. Bolt holes are provided on the side wall of the supporting keel 5; The bolt holes on the U-shaped connecting plate 8 are fixedly connected to the bolt holes on the square steel pipe 702 and the supporting keel 5 respectively by bolts 10.

[0025] The back of the fair-faced concrete irregular-shaped wall panel 100 is often connected to the structural layer of the building facade, and the aesthetic requirements are relatively low. Therefore, the back of the irregular-shaped wall panel is placed directly on the base 1. During use, the frame and the irregular-shaped wall panel are connected to each other with bolts through connectors to ensure that there is no relative displacement between the wall panel and the frame. When stacking multiple layers, the upper layer of the frame is directly connected together by inserting columns. Since the length of the columns is greater than the thickness of the wall panel, the base of the upper layer of the frame will not contact the outer surface of the lower layer of the wall panel, ensuring that the exterior facade of the wall panel is not damaged.

[0026] Example 2 Based on Example 1, the steel used for the base 1, columns 2, small crossbeams 3, and connectors is all Q235 grade. The base is made of 100*100*6mm square steel tubing, with four supporting keels 5 extending outwards, corresponding to the connecting steel pipes of the fair-faced concrete irregular wall panel 100. Holes are drilled on the sides of the supporting keels 5, allowing connection to the connecting steel pipes via bolts 10. Two short-welded square steel tubings are welded to each of the four inner corners, forming an L-shaped rod 6, which connects to the column 2. The column 2 is finished with a tapered end to facilitate connection with the second layer of the frame. The upper part of the column 2 is sealed, and lifting components are welded on. Bolt holes with a diameter of 3mm are drilled at the top of the lifting components to facilitate the lifting and movement of the frame. The columns 2 are connected by... The small crossbeams 3 are connected to strengthen the overall rigidity of the frame structure. The small crossbeams 3 are made of 100*50*3mm steel pipes and are welded to the columns 2. The connector is divided into two parts. One part is made of square steel pipes and steel plates welded together, with bolt holes drilled on it. The size and position of the bolt holes correspond to the installation parts 9 embedded in the wall panel. The other part is composed of channel steel and bolts on it. The bolts are M20*90mm high-strength bolts. The two parts are combined to connect the irregular wall panel and the base into a whole. The connector provides lateral resistance and avoids displacement of the irregular wall panel and collision with the columns during stacking and transportation.

[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for stacking and transporting irregularly shaped fair-faced concrete wall panels, characterized in that, Includes a frame for placing fair-faced concrete irregular wall panels (100), the frame including a base (1), columns (2), small crossbeams (3) and connectors; The base (1) is set as a rectangular frame, and four columns (2) are set on the base (1) near the four corners. The top of the columns (2) is equipped with a hoisting component. The small crossbeam (3) is set between adjacent columns (2), and the base (1) is provided with supporting keel (5) on both sides; After the back of the fair-faced concrete irregular wall panel (100) is placed on the base (1), it is fixedly connected to the supporting keel (5) through the connector.

2. The device for stacking and transporting fair-faced concrete irregular-shaped wall panels according to claim 1, characterized in that, The base (1) has an L-shaped rod (6) fixedly installed on the inner side of the four corners, and the bottom of the column (2) is fixedly connected to the right angle vertex of the L-shaped rod (6).

3. The device for stacking and transporting fair-faced concrete irregular-shaped wall panels according to claim 2, characterized in that, The lifting component includes two longitudinally and laterally intersecting reinforcing plates (4) set on the top of the column (2), and one of the reinforcing plates (4) has a lifting hole (401).

4. The device for stacking and transporting fair-faced concrete irregular-shaped wall panels according to claim 3, characterized in that, The connector includes a connecting steel pipe and a U-shaped connecting plate (8); The side wall of the fair-faced concrete irregular wall panel (100) is provided with a pre-embedded installation part (9). The connecting steel pipe includes a rectangular plate (701) and a square steel pipe (702) disposed on one side of the rectangular plate (701); bolt holes are provided on both the rectangular plate (701) and the side wall of the square steel pipe (702); the size and position of the bolt holes on the rectangular plate (701) correspond to the installation parts (9) pre-embedded in the wall panel; The U-shaped connecting plate (8) has two bolt holes, one above the other; Bolt holes are provided on the side wall of the supporting keel (5); The bolt holes on the U-shaped connecting plate (8) are fixedly connected to the bolt holes on the square steel pipe (702) and the supporting keel (5) respectively by bolts (10).

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