A reinforced wave protection component

Abstract

This application discloses a reinforced wave-damping assembly, including a wave-damping plate and a reinforcing ring having an outer connecting profile surface and an inner connecting profile surface. The outer connecting profile surface matches and is fixedly connected to the inner wall profile of the tank. The outer profile surface of the wave-damping plate matches and is fixedly connected to the inner connecting profile surface. This reinforced wave-damping assembly strengthens the tank by connecting the outer connecting profile surface of the reinforcing ring to the inner wall of the tank. The wave-damping plate is disposed inside the tank by connecting to the inner connecting profile surface of the reinforcing ring, thereby strengthening the connection strength, improving the overall strength, saving material costs, and achieving lightweighting.

Description

Technical Field

[0001] This application relates to the field of tank container technology, and more particularly to a reinforced wave-damping component. Background Technology

[0002] Tank containers are ideal transport containers for loading and transporting large quantities of liquids or gases. They are often used to load toxic, harmful, flammable, or corrosive liquids, posing a great danger.

[0003] When transporting liquids in tank containers, the liquid will fluctuate within the tank. To prevent this fluctuation, baffles are needed. For example, Chinese invention patent CN 201310081233.4 discloses a tank container with baffles, which is fixedly connected to the inner wall of the tank via upper right, upper left, lower right, and lower left pads. While this secures the baffles, the connection strength is insufficient. During transport, the baffles detach due to liquid impact, and the upper right, upper left, lower right, and lower left pads do not effectively reinforce the tank. Other solutions involve separately installing reinforcing rings and baffles, but this wastes space, increases production costs, and requires welds between the baffles and reinforcing rings and the tank body. Therefore, a new technical solution is urgently needed to address at least one of these technical problems. Summary of the Invention

[0004] In view of the above shortcomings, the purpose of this application is to provide a reinforced wave-damping component that can strengthen the connection of the wave-damping plate and strengthen the tank body at the same time, reduce the weld seams between the component and the tank body, and improve the overall strength.

[0005] To achieve the above-mentioned technical objectives and meet the above-mentioned technical requirements, the technical solution adopted in this application is as follows: A reinforced wave-damping assembly is characterized by comprising a wave-damping plate and a reinforcing ring having an outer connecting profile surface and an inner connecting profile surface, wherein the outer connecting profile surface matches the inner wall profile of the tank and is fixedly connected to the inner wall profile of the tank, and the outer profile surface of the wave-damping plate matches the inner connecting profile surface and is fixedly connected to the inner connecting profile surface.

[0006] As a preferred technical solution, the reinforcing ring includes a reinforcing outer ring plate, a reinforcing plate fixedly connected to the reinforcing outer ring plate on the side away from the tank body, and a reinforcing inner ring plate fixedly connected to the reinforcing plate on the side away from the reinforcing outer ring plate. The side of the reinforcing outer ring plate that connects with the inner wall of the tank forms an outer connecting contour surface, and the side of the reinforcing inner ring plate that faces away from the reinforcing plate forms an inner connecting contour surface.

[0007] As a preferred technical solution, the reinforcing ring includes a reinforcing plate fixedly connected to the inner wall of the tank and a reinforcing inner ring plate fixedly connected to the side of the reinforcing plate away from the inner wall of the tank. The side of the reinforcing plate connected to the inner wall of the tank forms an outer connecting contour surface, and the side of the reinforcing inner ring plate away from the reinforcing plate forms an inner connecting contour surface.

[0008] As a preferred technical solution, the reinforcing outer ring plate includes a first side portion a and a second side portion a symmetrically arranged, and a first upper side portion a and a first lower side portion a spaced apart. The first side portion a and the first upper side portion a are connected by a first upper transition fillet a, the second side portion a and the first upper side portion a are connected by a second upper transition fillet a, the first side portion a and the first lower side portion a are connected by a first lower transition fillet a, and the second side portion a and the first lower side portion a are connected by a second lower transition fillet a. The first side portion a, the second side portion a, the first upper side portion a, and the first lower side portion a are arc-shaped.

[0009] As a preferred technical solution, the reinforcing inner ring plate includes a symmetrically arranged first side portion b and a second side portion b, and a spaced-apart first upper side portion b and a first lower side portion b. The first side portion b and the first upper side portion b are connected by a first upper transition fillet b, the second side portion b and the first upper side portion b are connected by a second upper transition fillet b, the first side portion b and the first lower side portion b are connected by a first lower transition fillet b, and the second side portion b and the first lower side portion b are connected by a second lower transition fillet b. The first side portion b, the second side portion b, the first upper side portion b, and the first lower side portion b are arc-shaped.

[0010] As a preferred technical solution, the reinforcing plate is provided with a plurality of flow holes that pass through it in a direction parallel to the central axis of the tank.

[0011] As a preferred technical solution, the thickness of the reinforcing outer ring plate is 3-8mm, the thickness of the reinforcing inner ring plate is 3-8mm, and the thickness of the reinforcing plate 202 is 3-8mm.

[0012] As a preferred technical solution, the width of the reinforcing plate is 80-450mm.

[0013] As a preferred technical solution, a first notch is provided at the lower part of the first lower side a, and a second notch is provided at the lower part of the reinforcing plate, the second notch corresponding to the first notch.

[0014] As a preferred technical solution, each of the reinforcing rings is provided with two wave-damping plates, and the two wave-damping plates are symmetrically spaced apart on the inner reinforcing ring plate.

[0015] Compared with traditional technical solutions, the beneficial effects of this application are: 1) The outer connecting contour surface of the reinforcing ring is connected to the inner wall of the tank to strengthen the tank. The baffle plate is set inside the tank by connecting with the inner connecting contour surface of the reinforcing ring, thereby strengthening the connection strength and improving the overall strength. The structure is simple and practical. 2) The baffle is set on the reinforcing ring. Compared with setting the baffle and reinforcing ring separately, it saves the material of the baffle itself and the auxiliary materials required for connecting the baffle to the tank, saving material costs and achieving lightweighting at the same time. 3) The baffle plate does not form a weld with the tank body, reducing the number of welds in the tank body; 4) The outer ring plate is 3-8mm thick, the inner ring plate is 3-8mm thick, and the reinforcing plate is 3-8mm thick, which can strengthen the tank body while achieving weight reduction. 5) The first and second openings should be used to avoid cleaning dead corners and causing liquid accumulation; 6) Flow holes are provided on the reinforcing plate to facilitate liquid flow. Attached Figure Description

[0016] Figure 1 This is a partial structural diagram of a tank provided in one embodiment of this application; Figure 2 This is a structural diagram of a tank provided in one embodiment of this application; Figure 3 This is a structural diagram of a reinforced wave-damping component provided in one embodiment of this application; Figure 4 This is a structural diagram of a reinforced wave-damping component provided in a preferred embodiment of this application.

[0017] exist Figures 1-4 In the middle, 1. Baffle plate; 2. Reinforcing ring; 201. Reinforcing outer ring plate; 2011. First side edge a; 2012. Second side edge a; 2013. First upper edge a; 2014. First lower edge a; 20141. First notch; 2015. First upper transition fillet a; 2016. Second upper transition fillet a; 2017. First lower transition fillet a; 2018. Second lower transition fillet a; 202 1. Reinforcing plate; 2021. Flow hole; 2022. Second notch; 203. Reinforcing inner ring plate; 2031. First side part b; 2032. Second side part b; 2033. First upper part b; 2034. First lower part b; 2035. First upper transition fillet b; 2036. Second upper transition fillet b; 2037. First lower transition fillet b; 2038. Second lower transition fillet b; 3. Tank body. Detailed Implementation

[0018] The present application will now be further described with reference to the accompanying drawings.

[0019] In the accompanying drawings of the embodiments of this application, the same or similar reference numerals correspond to the same or similar components. In the description of this application, it should be understood that if terms such as "top", "bottom", "left", "right", "front", "rear", "inner", "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this application, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0020] Please refer to Figures 1-4 This application provides an embodiment of a reinforced wave-damping assembly, including a wave-damping plate 1 and a reinforcing ring 2 having an outer connecting contour surface and an inner connecting contour surface. The outer connecting contour surface matches the inner wall contour of the tank 3 and is fixedly connected to the inner wall contour of the tank 3. The outer contour surface of the wave-damping plate 1 matches the inner connecting contour surface and is fixedly connected to the inner connecting contour surface. The outer connecting contour surface of the reinforcing ring 2 is connected to the inner wall of the tank 3 to reinforce the tank 3. The wave-damping plate 1 is set inside the tank 3 by connecting with the inner connecting contour surface of the reinforcing ring 2, thereby strengthening the connection strength and improving the overall strength. The structure is simple and practical. The original separate setting of the reinforcing ring 2 and the wave-damping plate 1 would result in a cramped installation space for the reinforcing ring 2 and the wave-damping plate 1 in the axial direction. Since the reinforcing ring 2 and the wave-damping plate 1 are combined, multiple reinforced wave-damping assemblies can be set according to the strength requirements of the tank 3, making reasonable use of the internal space of the tank 3.

[0021] like Figures 1-4 As shown, the reinforcing ring 2 includes a reinforcing outer ring plate 201, a reinforcing plate 202 fixedly connected to the reinforcing outer ring plate 201 on the side away from the tank body 3, and a reinforcing inner ring plate 203 fixedly connected to the reinforcing plate 202 on the side away from the reinforcing outer ring plate 201. The side of the reinforcing outer ring plate 201 connected to the inner wall of the tank body 3 forms an outer connection contour surface, and the side of the reinforcing inner ring plate 203 away from the reinforcing plate 202 forms an inner connection contour surface. The baffle plate 1 is set on the reinforcing inner ring plate 203. Compared with the baffle plate 1 and the reinforcing ring 2 being set separately, the material of the baffle plate 1 itself and the auxiliary materials required for the connection between the baffle plate 1 and the tank body 3 are saved, saving material costs and achieving lightweighting. At the same time, the baffle plate 1 is not directly welded to the tank body 3, reducing the welds of the tank body 3.

[0022] like Figures 1-4As shown, the reinforcing ring 2 includes a reinforcing plate 202 fixedly connected to the inner wall of the tank body 3 and a reinforcing inner ring plate 203 fixedly connected to the side of the reinforcing plate 202 facing away from the inner wall of the tank body 3. The side of the reinforcing plate 202 connected to the inner wall of the tank body 3 forms an outer connection contour surface, and the side of the reinforcing inner ring plate 203 facing away from the reinforcing plate 202 forms an inner connection contour surface. When the impact resistance requirement is low, the reinforcing outer ring plate 201 is not set, and the reinforcing plate 202 is directly connected to the inner wall of the tank body 3. The baffle plate 1 is set on the reinforcing inner ring plate 203. Compared with setting the baffle plate 1 and the reinforcing ring 2 separately, it saves the material of the baffle plate 1 itself and the auxiliary materials required for the connection between the baffle plate 1 and the tank body 3, saving material costs and achieving lightweighting. At the same time, the baffle plate 1 is not directly welded to the tank body 3, reducing the welds of the tank body 3.

[0023] like Figures 1-4 As shown, the reinforcing outer ring plate 201 includes a symmetrically arranged first side portion a2011 and a second side portion a2012, and a spaced-apart first upper side portion a2013 and a first lower side portion a2014. The first side portion a2011 and the first upper side portion a2013 are connected by a first upper transition fillet a2015, and the second side portion a2012 and the first upper side portion a2013 are connected by a second upper transition fillet a2016. The edge a2011 is connected to the first lower edge a2014 by a first lower transition fillet a2017, and the second side edge a2012 is connected to the first lower edge a2014 by a second lower transition fillet a2018. The first side edge a2011, the second side edge a2012, the first upper edge a2013 and the first lower edge a2014 are arc-shaped. When the tank body 3 is an oblong or square-round shape, the reinforcing outer ring plate 201 is compatible with the tank body 3.

[0024] like Figures 1-4As shown, the reinforcing inner ring plate 203 includes a symmetrically arranged first side portion b2031 and second side portion b2032, and a spaced-apart first upper side portion b2033 and first lower side portion b2034. The first side portion b2031 and the first upper side portion b2033 are connected by a first upper transition fillet b2035, the second side portion b2032 and the first upper side portion b2033 are connected by a second upper transition fillet b2036, the first side portion b2031 and the first lower side portion b2034 are connected by a first lower transition fillet b2037, and the second side portion b2032 and the first lower side portion b2034 are connected by a second lower transition fillet b2038. The first side portion b2031, the second side portion b2032, the first upper side portion b2033, and the first lower side portion b2034 are arc-shaped. The inner ring plate 203 is suitable for matching the tank body 3 when the tank body 3 is oval or rectangular.

[0025] like Figures 1-4 As shown, the reinforcing inner ring plate 203 can also be set as a ring.

[0026] like Figures 1-4 As shown, the reinforcing plate 202 is provided with a plurality of flow holes 2021 that pass through it along a direction parallel to the central axis of the tank body 3. The flow holes 2021 on the reinforcing plate 202 facilitate liquid flow.

[0027] like Figures 1-4 As shown, the thickness of the reinforcing outer ring plate 201 is 3-8mm, the thickness of the reinforcing inner ring plate 203 is 3-8mm, and the thickness of the reinforcing plate 202 is 3-8mm. When the thickness is less than 3mm, the strength of the reinforcing outer ring plate 201 and the reinforcing inner ring plate 203 is insufficient and they are prone to deformation. When the thickness of the reinforcing outer ring plate 201 and the reinforcing inner ring plate 203 is greater than 8mm, the overall weight increases, and lightweighting cannot be achieved.

[0028] like Figures 1-4 As shown, the width of the reinforcing plate 202 is 80-450mm. When the width of the reinforcing plate 202 is less than 80mm, the strength is insufficient and it cannot effectively reinforce the entire reinforcing ring 2. When the width of the reinforcing plate 202 is greater than 450mm, the overall weight is increased and lightweighting cannot be achieved.

[0029] like Figures 1-4 As shown, the lower part of the first lower part a2014 is provided with a first notch 20141, and the lower part of the reinforcing plate 202 is provided with a second notch 2022 to facilitate liquid flow. At the same time, the first notch 20141 and the second notch 2022 prevent cleaning dead corners and the accumulation of liquid.

[0030] like Figures 1-4 As shown, each reinforcing ring 2 is provided with two anti-wave plates 1, and the two anti-wave plates 1 are symmetrically spaced and fixedly disposed on the reinforcing inner ring plate 203 to further reduce the fluctuation of the liquid.

[0031] like Figures 1-4 As shown, the outer edges of the two wave-damping plates 1 are inclined, which provides better anti-wave effect for liquid.

[0032] Any numerical values ​​cited herein include all values ​​ranging from a lower limit to an upper limit, increasing by one unit, with at least two units between any lower and any higher value. For example, if the quantity of a component or the value of a process variable (e.g., temperature, pressure, time, etc.) is described as being from 1 to 90, preferably from 20 to 80, more preferably from 30 to 70, the purpose is to illustrate that values ​​such as 15 to 85, 22 to 68, 43 to 51, 30 to 32 are also explicitly listed in this specification. For values ​​less than 1, a unit is appropriately considered to be 0.0001, 0.001, 0.01, 0.1, etc. These are merely examples intended for explicit expression, and it can be assumed that all possible combinations of values ​​listed between the minimum and maximum values ​​are explicitly described in this specification in a similar manner.

[0033] Unless otherwise stated, all ranges include the endpoints and all numbers between them. The terms "approximately" or "about" used with ranges apply to both endpoints of the range. Thus, "approximately 20 to 30" is intended to cover "approximately 20 to approximately 30," including at least the specified endpoints.

[0034] All articles and references disclosed herein, including patent applications and publications, are incorporated herein by reference for various purposes. The term “substantially constitutes…” used to describe a combination should include the identified elements, components, parts, or steps, as well as other elements, components, parts, or steps that do not substantially affect the essential novelty of the combination. The use of the terms “comprising” or “including” to describe combinations of elements, components, parts, or steps herein also contemplates embodiments substantially constituted by such elements, components, parts, or steps. The use of the term “may” herein is intended to indicate that any described attribute included by “may” is optional.

[0035] Multiple elements, components, parts, or steps can be provided by a single integrated element, component, part, or step. Alternatively, a single integrated element, component, part, or step can be divided into multiple separate elements, components, parts, or steps. The use of "a" or "an" to describe an element, component, part, or step does not imply the exclusion of other elements, components, parts, or steps.

[0036] It should be understood that the above description is for illustrative purposes and not for limitation. Many embodiments and applications beyond the provided examples will be apparent to those skilled in the art upon reading the above description. Therefore, the scope of this teaching should not be determined by reference to the above description, but rather by reference to the appended claims and the full scope of their equivalents. For purposes of completeness, all articles and references, including patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein in the preceding claims is not intended as a waiver of that subject matter, nor should it be construed as an indication that the inventors have not considered that subject matter as part of the disclosed application subject matter.

Claims

1. A reinforced wave-damping component, characterized in that, It includes at least one baffle plate and a reinforcing ring having an outer connecting profile surface and an inner connecting profile surface. The outer connecting profile surface matches the inner wall profile of the tank and is fixedly connected to the inner wall profile of the tank. The outer profile surface of the baffle plate matches the inner connecting profile surface and is fixedly connected to the inner connecting profile surface.

2. The reinforced wave-damping component according to claim 1, characterized in that, The reinforcing ring includes a reinforcing outer ring plate, a reinforcing plate fixedly connected to the reinforcing outer ring plate on the side away from the tank body, and a reinforcing inner ring plate fixedly connected to the reinforcing plate on the side away from the reinforcing outer ring plate. The side of the reinforcing outer ring plate that connects with the inner wall of the tank forms an outer connecting contour surface, and the side of the reinforcing inner ring plate that faces away from the reinforcing plate forms an inner connecting contour surface.

3. The reinforced wave-damping component according to claim 1, characterized in that, The reinforcing ring includes a reinforcing plate fixedly connected to the inner wall of the tank and a reinforcing inner ring plate fixedly connected to the side of the reinforcing plate opposite to the inner wall of the tank. The side of the reinforcing plate connected to the inner wall of the tank forms an outer connecting contour surface, and the side of the reinforcing inner ring plate opposite to the reinforcing plate forms an inner connecting contour surface.

4. The reinforced wave-damping component according to claim 2, characterized in that, The reinforcing outer ring plate includes a first side portion a and a second side portion a symmetrically arranged, and a first upper side portion a and a first lower side portion a spaced apart. The first side portion a and the first upper side portion a are connected by a first upper transition fillet a, the second side portion a and the first upper side portion a are connected by a second upper transition fillet a, the first side portion a and the first lower side portion a are connected by a first lower transition fillet a, and the second side portion a and the first lower side portion a are connected by a second lower transition fillet a. The first side portion a, the second side portion a, the first upper side portion a, and the first lower side portion a are arc-shaped.

5. The reinforced wave-damping component according to claim 2, characterized in that, The reinforcing inner ring plate includes a first side portion b and a second side portion b symmetrically arranged, and a first upper side portion b and a first lower side portion b spaced apart. The first side portion b and the first upper side portion b are connected by a first upper transition fillet b, the second side portion b and the first upper side portion b are connected by a second upper transition fillet b, the first side portion b and the first lower side portion b are connected by a first lower transition fillet b, and the second side portion b and the first lower side portion b are connected by a second lower transition fillet b. The first side portion b, the second side portion b, the first upper side portion b and the first lower side portion b are arc-shaped.

6. The reinforced wave-damping component according to claim 2, characterized in that, The reinforcing plate is provided with multiple flow holes that pass through it in a direction parallel to the central axis of the tank.

7. The reinforced wave-damping component according to claim 2, characterized in that, The thickness of the outer reinforcing plate is 3-8mm, and the thickness of the inner reinforcing plate is 3-8mm.

8. The reinforced wave-damping component according to claim 2, characterized in that, The width of the reinforcing plate is 80-450mm.

9. The reinforced wave-damping component according to claim 4, characterized in that, The lower part of the first lower portion a has a first notch, and the lower part of the reinforcing plate has a second notch, the second notch corresponding to the first notch.

10. The reinforced wave-damping component according to claim 2, characterized in that, Each of the reinforcing rings is provided with two wave deflectors, and the two wave deflectors are symmetrically spaced apart on the inner reinforcing ring plate.

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