Rail transport limit anti-derailment device
Patent Information
- Application Number
- CN202521699933.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-08-11
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了钢轨运输限位防脱装置,旨在改善现有技术中运输对接困难和无法限位固定的问题
[0021]1、本实用新型中,电机一转动带动圆盘转动,传动杆做圆周运动,并带动椭圆坏前后移动,滑块会在外壳上逐渐伸展出来固定钢轨,并实现钢轨在运输时横向移动进行精准的定位,灵活性提高,降低了运输的时间成本和人工成本,提高了运输的效率,安全性和实用性增加,适用范围扩大。
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Figure CN224703841U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rail transportation technology, and in particular to a rail transportation limiting and anti-derailment device. Background Technology
[0002] Rail transportation is a crucial link in railway construction, maintenance, and expansion projects. Its technological advancements are closely linked to the iterative development of the rail transit industry. With the continuous expansion of high-speed railways, heavy-haul railways, and urban subways, rails, as the core component of railway tracks, exhibit significant characteristics of long lengths, heavy weights, and high precision, placing extremely high demands on stability and safety during transportation. Faced with complex operating conditions and various extreme environments in different scenarios, transportation technology needs continuous upgrading. This forces the industry to develop specialized equipment and solutions that are more adaptable, safer, and more efficient to meet the stringent standards of modern rail transit for rail transportation.
[0003] Rail transportation plays a crucial role in the railway industry. Its stability and reliability are directly related to the safety and efficiency of train operation and are an important guarantee for ensuring the smooth operation of railway traffic. Nowadays, the transportation and laying of rails mostly adopt large-scale lifting equipment, which is cumbersome to use and requires constant adjustments by workers to ensure the accuracy of the connection. This increases the time and labor costs of transportation, reduces the efficiency of transportation, lowers safety and practicality, and narrows the scope of application. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a rail transport limiting and anti-derailment device, which aims to improve the problems of difficult transport docking and inability to limit and fix rails in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a rail transport limiting and anti-derailment device, comprising a base plate, a plurality of outer shells fixedly connected to the top of the base plate, a motor fixedly connected to the inner wall of the plurality of outer shells, an end cap slidably connected to the opposite side of each of the plurality of outer shells, a disc fixedly connected to the output end of the motor, a transmission rod fixedly connected to the rear side of the disc near the edge, a plurality of elliptical rings slidably connected to the outer wall of the transmission rod, a slider fixedly connected to the outer wall of the plurality of elliptical rings, a rotating shaft rotatably connected to the opposite side of the slider, a buffer wheel fixedly connected to the outer wall of the rotating shaft, and a gripping and fixing mechanism fixedly connected to the top of the plurality of outer shells, the gripping and fixing mechanism being used for rail fixed transport.
[0006] As a further description of the above technical solution:
[0007] The gripping and fixing mechanism includes a bracket, the bottom of which is fixedly connected to the top of the outer shell. A lead screw is rotatably connected to the inner wall of the bracket, and a crank handle is fixedly connected to the front end of the lead screw. A crossbeam is threadedly connected to the outer wall of the lead screw, and a protective shell is slidably connected to the top of the crossbeam. A second motor is fixedly connected to the inner wall of the protective shell, and a wheel is fixedly connected to the output end of the second motor. Multiple sliding grooves are formed on the inner wall of the wheel, and columns are slidably connected to the inner walls of the multiple sliding grooves. A gripper is fixedly connected to the bottom of the column.
[0008] As a further description of the above technical solution:
[0009] The bottom of the base plate is fixedly connected to multiple support columns, and the top of the outer shell is fixedly connected to a control box.
[0010] As a further description of the above technical solution:
[0011] The top of the base plate is rotatably connected to multiple rotating columns, and the outer walls of the multiple rotating columns are fixedly connected to rollers.
[0012] As a further description of the above technical solution:
[0013] The bottom of the support column is fixedly connected to a chassis, and the bottom of the chassis is fixedly connected to an anti-slip pad.
[0014] As a further description of the above technical solution:
[0015] A hinge is fixedly connected to the front side of the outer casing, and multiple ventilation openings are provided on the outer wall of the outer casing.
[0016] As a further description of the above technical solution:
[0017] A nameplate is fixedly connected to the top of the protective shell, and rubber pads are fixedly connected to the adjacent sides of the gripper.
[0018] As a further description of the above technical solution:
[0019] The outer wall of the slider is slidably connected to the inner wall of the outer casing, and the outer wall of the end cap is fixedly connected to the outer wall of the hinge.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, when the motor rotates, it drives the disc to rotate, the transmission rod to make circular motion, and drives the elliptical wheel to move back and forth. The slider will gradually extend out of the outer shell to fix the steel rail, and realize the precise positioning of the steel rail by lateral movement during transportation. The flexibility is improved, the time and labor costs of transportation are reduced, the transportation efficiency is improved, the safety and practicality are increased, and the scope of application is expanded.
[0022] 2. In this utility model, shaking the crank causes the lead screw inside the bracket to rotate. The rotation of the lead screw drives the crossbeam to move back and forth. The rotation of the motor drives the wheel to rotate together, causing the gripper to pick up and fix the rail. This allows the rail transportation process to proceed safely and stably, reduces transportation time costs, improves transportation efficiency, increases safety and practicality, and expands the scope of application. Attached Figure Description
[0023] Figure 1 This is a front perspective view of the rail transport limiting and anti-derailment device proposed in this utility model;
[0024] Figure 2 This is a side view of the rail transport limiting and anti-derailment device proposed in this utility model;
[0025] Figure 3 This is a top view of the rail transport limiting and anti-derailment device proposed in this utility model;
[0026] Figure 4 This is a cross-sectional view of the outer shell structure of the rail transport limiting and anti-derailment device proposed in this utility model;
[0027] Figure 5 This is a schematic diagram of the slider structure of the rail transport limiting and anti-derailment device proposed in this utility model;
[0028] Figure 6 This is a cross-sectional view of the protective shell structure of the rail transport limiting and anti-derailment device proposed in this utility model.
[0029] Legend:
[0030] 1. Base plate; 2. Gripping and fixing mechanism; 201. Bracket; 202. Lead screw; 203. Handle; 204. Crossbeam; 205. Protective shell; 206. Motor II; 207. Wheel; 208. Slide groove; 209. Column; 210. Gripper; 3. Outer shell; 4. Motor I; 5. Transmission rod; 6. Elliptical ring; 7. Slider; 8. Rotating shaft; 9. Buffer wheel; 10. End cap; 11. Hinge; 12. Support column; 13. Chassis; 14. Anti-slip pad; 15. Rotating column; 16. Roller; 17. Control box; 18. Ventilation opening; 19. Nameplate; 20. Rubber pad; 21. Disc. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5 An embodiment of this utility model provides a rail transport limiting and anti-derailment device, including a base plate 1, a plurality of outer shells 3 fixedly connected to the top of the base plate 1, a motor 4 fixedly connected to the inner wall of the plurality of outer shells 3, an end cap 10 slidably connected to the opposite side of the plurality of outer shells 3, a disc 21 fixedly connected to the output end of the motor 4, a transmission rod 5 fixedly connected to the rear side of the disc 21 near the edge, a plurality of elliptical rings 6 slidably connected to the outer wall of the transmission rod 5, a slider 7 fixedly connected to the outer wall of the plurality of elliptical rings 6, a rotating shaft 8 rotatably connected to the opposite side of the slider 7, a buffer wheel 9 fixedly connected to the outer wall of the rotating shaft 8, and a gripping and fixing mechanism 2 fixedly connected to the top of the plurality of outer shells 3, the gripping and fixing mechanism 2 being used for rail fixed transport;
[0033] Specifically, the base plate 1 provides a stable bearing platform for the equipment, ensuring that it can withstand the weight of the rails and various forces generated by the operation of the equipment itself during transportation, maintaining the stability of the overall structure. The outer shell 3 prevents external dust and debris from entering and resists collisions and squeezing that may be encountered during transportation. The motor 4 converts electrical energy into mechanical energy, laying the foundation for the subsequent transmission process. The slider 7 and the outer shell 3 work together to ensure the accuracy of the slider 7's movement and, through the constraint of the outer shell 3, prevent deviation or shaking during movement, ensuring the stability of the entire transmission system.
[0034] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 6 The gripping and fixing mechanism 2 includes a bracket 201. The bottom of the bracket 201 is fixedly connected to the top of the outer shell 3. A lead screw 202 is rotatably connected to the inner wall of the bracket 201. A crank handle 203 is fixedly connected to the front end of the lead screw 202. A crossbeam 204 is threadedly connected to the outer wall of the lead screw 202. A protective shell 205 is slidably connected to the top of the crossbeam 204. A second motor 206 is fixedly connected to the inner wall of the protective shell 205. A wheel 207 is fixedly connected to the output end of the second motor 206. Multiple sliding grooves 208 are opened on the inner wall of the wheel 207. A column 209 is slidably connected to the inner wall of the multiple sliding grooves 208. A gripper 210 is fixedly connected to the bottom of the column 209.
[0035] Specifically, bracket 201 ensures that the entire mechanism will not deform or be damaged during operation, providing a stable physical environment for fixing the rail. Slide 208 provides precise guidance for the movement of column 209. Grip 210 can fit tightly against the surface of the rail, increasing the contact area and improving the stability and reliability of gripping. It ensures that sufficient friction and gripping force are provided when gripping the rail, preventing the rail from slipping during transportation. Protective shell 205 provides a safe protective environment for motor 206, preventing external dust, moisture and debris from entering the interior, avoiding damage to motor 206 due to external factors, and extending the service life of motor 206.
[0036] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The bottom of the base plate 1 is fixedly connected to multiple support columns 12, the top of the outer shell 3 is fixedly connected to a control box 17, the bottom of the support columns 12 is fixedly connected to a chassis 13, the bottom of the chassis 13 is fixedly connected to an anti-slip pad 14, the top of the base plate 1 is rotatably connected to multiple rotating columns 15, and the outer wall of the multiple rotating columns 15 is fixedly connected to rollers 16.
[0037] Specifically, the support column 12 and the chassis 13 work together to withstand the weight of the equipment itself and various dynamic loads generated during rail transportation, ensuring that the equipment will not tilt or shake when stationary or during transportation. The anti-slip pad 14 can effectively prevent the equipment from sliding, ensuring that the equipment is fixed in position during rail loading and unloading or waiting for transportation. The roller 16 can maintain good rolling performance, ensuring that the rail can smoothly reach the designated position.
[0038] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 A hinge 11 is fixedly connected to the front side of the outer shell 3. Multiple ventilation holes 18 are opened on the outer wall of the outer shell 3. The outer wall of the slider 7 is slidably connected to the inner wall of the outer shell 3. The outer wall of the end cap 10 is fixedly connected to the outer wall of the hinge 11. A nameplate 19 is fixedly connected to the top of the protective shell 205. Rubber pads 20 are fixedly connected to the adjacent sides of the gripper 210.
[0039] Specifically, the end cap 10 is fixedly connected to the hinge 11, ensuring that the end cap 10 and the hinge 11 will not loosen or fall off during use. This also facilitates the maintenance and repair of the equipment, greatly shortens the repair time, and improves work efficiency. The nameplate 19 is printed with important parameters. Operators can understand the performance characteristics and usage requirements of the equipment by checking the information on the nameplate 19, thus avoiding equipment damage or safety accidents caused by misoperation.
[0040] Working principle: When motor 4 is turned on, the rotation of motor 4 drives the rotation of disc 21. The transmission rod 5, which is fixedly connected to the edge of disc 21, makes a circular motion and drives the elliptical wheel 6 to move back and forth, converting the rotational motion of transmission rod 5 into horizontal movement. The slider 7 will gradually extend out of the outer shell 3 to fix the rail and realize the lateral movement of the rail during transportation for precise positioning. After pressing, the buffer wheel 9 will rotate with the movement of the rail, making transportation more stable.
[0041] Crank the crank 203 to rotate the lead screw 202 inside the bracket 201. The rotation of the lead screw 202 will drive the crossbeam 204 to move back and forth to transport the rail. Then turn on the motor 206. The rotation of the motor 206 will drive the wheel 207 to rotate together. The slide groove 208 on the wheel 207 will cooperate with the column 209 to retract the gripper 210, so that the gripper 210 can grab and fix the rail, allowing the rail transportation process to proceed safely and stably.
[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A rail transport limiting and anti-derailment device, comprising a base plate (1), characterized in that: Multiple outer shells (3) are fixedly connected to the top of the base plate (1). A motor (4) is fixedly connected to the inner wall of the multiple outer shells (3). An end cap (10) is slidably connected to the opposite side of the multiple outer shells (3). A disc (21) is fixedly connected to the output end of the motor (4). A transmission rod (5) is fixedly connected to the rear side of the disc (21) near the edge. Multiple elliptical rings (6) are slidably connected to the outer wall of the transmission rod (5). A slider (7) is fixedly connected to the outer wall of the multiple elliptical rings (6). A rotating shaft (8) is rotatably connected to the opposite side of the slider (7). A buffer wheel (9) is fixedly connected to the outer wall of the rotating shaft (8). A gripping and fixing mechanism (2) is fixedly connected to the top of the multiple outer shells (3). The gripping and fixing mechanism (2) is used for rail fixing and transportation.
2. The rail transport limiting and anti-derailment device according to claim 1, characterized in that: The gripping and fixing mechanism (2) includes a bracket (201), the bottom of which is fixedly connected to the top of the outer shell (3). A lead screw (202) is rotatably connected to the inner wall of the bracket (201). A crank (203) is fixedly connected to the front end of the lead screw (202). A crossbeam (204) is threadedly connected to the outer wall of the lead screw (202). A protective shell (205) is slidably connected to the top of the crossbeam (204). A second motor (206) is fixedly connected to the inner wall of the protective shell (205). A wheel (207) is fixedly connected to the output end of the second motor (206). A plurality of sliding grooves (208) are opened on the inner wall of the wheel (207). A column (209) is slidably connected to the inner wall of the plurality of sliding grooves (208). A gripper (210) is fixedly connected to the bottom of the column (209).
3. The rail transport limiting and anti-derailment device according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to a plurality of support columns (12), and the top of the outer shell (3) is fixedly connected to a control box (17).
4. The rail transport limiting and anti-derailment device according to claim 1, characterized in that: The top of the base plate (1) is rotatably connected to a plurality of rotating columns (15), and the outer walls of the plurality of rotating columns (15) are fixedly connected to rollers (16).
5. The rail transport limiting and anti-derailment device according to claim 3, characterized in that: The bottom of the support column (12) is fixedly connected to the chassis (13), and the bottom of the chassis (13) is fixedly connected to the anti-slip pad (14).
6. The rail transport limiting and anti-derailment device according to claim 1, characterized in that: A hinge (11) is fixedly connected to the front side of the outer shell (3), and multiple ventilation openings (18) are provided on the outer wall of the outer shell (3).
7. The rail transport limiting and anti-derailment device according to claim 2, characterized in that: A nameplate (19) is fixedly connected to the top of the protective shell (205), and rubber pads (20) are fixedly connected to each adjacent side of the gripper (210).
8. The rail transport limiting and anti-derailment device according to claim 1, characterized in that: The outer wall of the slider (7) is slidably connected to the inner wall of the outer shell (3), and the outer wall of the end cap (10) is fixedly connected to the outer wall of the hinge (11).