A material diversion device before bread baking

Abstract

This utility model relates to the field of diversion device technology and discloses a material diversion device for bread baking, including a conveyor belt, baffles fixedly connected to both sides of the conveyor belt, a diversion mechanism fixedly connected to one side of the baffles, and a diversion conveyor belt installed at one end of the conveyor belt. This material diversion device for bread baking, through the diversion mechanism, allows material to enter the surface of the conveyor belt from the rightmost conveyor belt when the device is in use. First, the material encounters a diversion frame; the pointed diversion frame pushes the material to both sides of the conveyor belt. Then, the material diverted to both sides continues forward past the guide plate in front, which then blocks the material and carries it to different diversion conveyor belts. This facilitates diversion to different production lines, avoiding the need for manual transfer of material from the conveyor belt to each workstation, which not only increases labor costs but also easily causes material to fall or deform, affecting the subsequent baking and shaping quality.

Description

Technical Field

[0001] This utility model relates to the field of diversion device technology, and in particular to a material diversion device before bread baking. Background Technology

[0002] In the pre-baking material conveying process of bread production, in order to achieve parallel processing at multiple workstations, some companies have adopted two diversion conveyor belts to divert materials and guide them to different subsequent processing workstations.

[0003] Traditional equipment, mostly using a single-channel conveyor mode, cannot adapt to the needs of multi-station parallel processing. Materials must be manually transferred from the conveyor belt to each station, which not only increases labor costs, but also makes it easy for materials to fall or deform due to operational errors, affecting the quality of subsequent baking and shaping. Furthermore, during the transfer process, due to their own inertia, materials are difficult to accurately and evenly enter the two diversion conveyor belts, and tend to accumulate in the middle area between the two diversion conveyor belts. This requires manual cleaning and repositioning of accumulated materials at regular intervals, which not only increases labor costs, but may also cause material compression and deformation due to untimely cleaning, and may also disrupt the normal operation rhythm of the conveyor belts, resulting in a decrease in conveying efficiency. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this invention is to provide a material diversion device before bread baking, which solves the problems mentioned in the background art, such as the lack of a diversion device leading to low diversion efficiency and the lack of a distribution device causing materials to easily accumulate in the middle, affecting efficiency and subsequent quality.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a material diversion device before bread baking, comprising a conveyor belt, baffles fixedly connected to both sides of the conveyor belt, a diversion mechanism fixedly connected to one side of the baffles, a diversion conveyor belt installed at one end of the conveyor belt, a separating mechanism fixedly connected to the middle part of the two diversion conveyor belts, the diversion mechanism comprising a bracket fixedly connected to one side of the baffles, diversion plates fixedly connected to both sides of the bottom of the bracket, and a guide plate fixedly connected to both sides of the bottom of the other diversion plate, the separating mechanism comprising a retaining ring fixedly connected to the middle part of the diversion conveyor belt, a telescopic hydraulic rod slidably connected inside the retaining ring, and a separating block fixedly connected to the top of the telescopic hydraulic rod.

[0008] As a further embodiment of this utility model, a rotating shaft is fixedly connected to the end of the telescopic hydraulic rod, and a connecting piece is rotatably connected to the top of the rotating shaft. The rotating shaft serves to drive the telescopic hydraulic rod to move.

[0009] As a further embodiment of this utility model, a micro motor is fixedly connected to the top of the adapter, and an outer ring is fixedly connected to the outside of the rotating shaft. The adapter serves to facilitate both connection and rotation.

[0010] As a further embodiment of this utility model, a connecting rod is fixedly connected between the gaps of the two brackets, and a camera is installed on one end edge of the connecting rod. The camera is used to identify the material transportation status on the conveyor belt.

[0011] As a further embodiment of this utility model, one side of the camera is electrically connected to an image processor via a power cord, and the other side of the image processor is electrically connected to a PLC controller. Through the settings of the image processor, it plays the role of recognizing externally acquired images.

[0012] As a further embodiment of this utility model, a diversion frame is fixedly connected to the top of the diversion plate, and an extension plate is fixedly connected to one end of the diversion plate. The extension plate serves to block and prevent the material from falling from the side.

[0013] As a further embodiment of this utility model, a support frame is installed at the bottom of the conveyor belt, and several support feet are fixedly connected to the bottom of the support frame. The support feet serve to increase the load-bearing capacity of the support device.

[0014] (III) Beneficial Effects

[0015] This utility model provides a material diversion device before bread baking, which has the following beneficial effects:

[0016] 1. This pre-baking material diversion device, through the diversion mechanism, allows materials to enter the surface of the conveyor belt from the rightmost conveyor belt when the device is in use. First, the materials will encounter the diversion frame, and the pointed diversion frame can push the materials to both sides of the conveyor belt. Then, the materials diverted to the sides will continue to pass forward through the guide plate in front. The guide plate then blocks and carries the materials to different diversion conveyor belts, which facilitates diversion to different production lines. This avoids the need for manual transfer of materials from the conveyor belt to each workstation, which not only increases labor costs but also makes it easy for materials to fall or deform due to manual transfer, affecting the subsequent baking and shaping quality.

[0017] 2. This pre-baking material diversion device, through the diversion mechanism, when the device is to be used, when the material reaches the other end of the conveyor belt where it intersects with the diversion conveyor belt, a retaining ring is installed in the middle of the two diversion conveyor belts. Inside the retaining ring, a telescopic hydraulic rod and a diverting block that can rotate and swing to the left and right are installed. A micro motor drives the adapter to rotate the shaft. Since the telescopic hydraulic rod is installed on the shaft, it can move the diverting block left and right, which facilitates the separation and diversion of the material piled up in the middle to the inside of the diversion conveyor belts on both sides, preventing accumulation. This avoids the need for manual cleaning and diversion of the accumulated material at regular intervals, which not only increases labor costs but also causes the material to be squeezed and deformed due to untimely cleaning, interfering with the normal operation of the conveyor belt and reducing the conveying efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the diversion mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the distribution mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the left side of the device of this utility model.

[0022] In the diagram: 1. Conveyor belt; 2. Baffle; 3. Diverting mechanism; 301. Support; 302. Diverting plate; 303. Diverting plate; 4. Diverting conveyor belt; 5. Separating mechanism; 501. Retaining ring; 502. Telescopic hydraulic rod; 503. Separating block; 6. Rotating shaft; 7. Adapter; 8. Micro motor; 9. Outer ring; 10. Connecting rod; 11. Camera; 12. Image processor; 13. PLC controller; 14. Diverting frame; 15. Extension plate; 16. Support frame; 17. Support foot. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figures 1 to 4This utility model provides a technical solution for a material diversion device before bread baking: a material diversion device before bread baking, including a conveyor belt 1, baffles 2 fixedly connected to both sides of the conveyor belt 1, a diversion mechanism 3 fixedly connected to one side of the baffles 2, a diversion conveyor belt 4 installed at one end of the conveyor belt 1, a sorting mechanism 5 fixedly connected to the middle part of the two diversion conveyor belts 4, the diversion mechanism 3 including a bracket 301 fixedly connected to one side of the baffles 2, diversion plates 302 fixedly connected to both sides of the bottom of the bracket 301, and a guide plate 303 fixedly connected to both sides of the bottom of the other diversion plate 302, the sorting mechanism 5 including a retaining ring 501 fixedly connected to the middle part of the diversion conveyor belt 4, a telescopic hydraulic rod 502 slidably connected inside the retaining ring 501, and a sorting block 503 fixedly connected to the top of the telescopic hydraulic rod 502;

[0025] Please see Figure 3 The end of the telescopic hydraulic rod 502 is fixedly connected to a rotating shaft 6, and the top of the rotating shaft 6 is rotatably connected to a connector 7. The rotating shaft 6 serves to drive the telescopic hydraulic rod 502 to move.

[0026] Please see Figure 3 The top of the adapter 7 is fixedly connected to a micro motor 8, and the outer ring 9 is fixedly connected to the outside of the rotating shaft 6. Through the setting of the adapter 7, it plays the role of connecting and rotating.

[0027] Please see Figure 1 A connecting rod 10 is fixedly connected between the gaps of the two brackets 301. A camera 11 is installed on one edge of the connecting rod 10. The camera 11 is used to identify the material transportation status on the conveyor belt 1.

[0028] Please see Figure 4 One side of the camera 11 is electrically connected to the image processor 12 via a power cord, and the other side of the image processor 12 is electrically connected to the PLC controller 13. Through the settings of the image processor 12, it plays the role of recognizing externally acquired images.

[0029] Please see Figure 1 The top of the diversion plate 302 is fixedly connected to the diversion frame 14, and one end of the diversion plate 303 is fixedly connected to the extension plate 15. The extension plate 15 serves to block and prevent the material from falling from the side.

[0030] Please see Figure 1 A support frame 16 is installed at the bottom of the conveyor belt 1. Several support feet 17 are fixedly connected to the bottom of the support frame 16. The support feet 17 serve to increase the load-bearing capacity of the support device.

[0031] In this invention, the working steps of the device are as follows:

[0032] First step: The material enters the surface of the conveyor belt 1 from the rightmost conveyor belt. First, the material will encounter the diversion box 14. The pointed diversion box 14 can push the material to both sides of the conveyor belt 1. Then the material diverted to both sides will continue to pass forward through the guide plate 303 in front. The guide plate 303 then blocks and carries the material to different diversion conveyor belts 4.

[0033] The second step: When the material reaches the intersection of the other end of conveyor belt 1 and the diversion conveyor belt 4, a retaining ring 501 is installed in the middle of the two diversion conveyor belts 4. Inside the retaining ring 501, a telescopic hydraulic rod 502 that can rotate and swing to the left and right and a diverting block 503 are installed. The micro motor 8 drives the adapter 7 to rotate the rotating shaft 6. Since the telescopic hydraulic rod 502 is installed on the rotating shaft 6, the telescopic hydraulic rod 502 can move the diverting block 503 left and right. It should be noted that the equipment structure and drawings of this utility model mainly describe the principle of this utility model. In terms of the technical principle of this design, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method of the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0034] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A material diversion device before bread baking, comprising a conveyor belt (1), characterized in that: Baffles (2) are fixedly connected to both sides of the conveyor belt (1), a diversion mechanism (3) is fixedly connected to one side of the baffle (2), a diversion conveyor belt (4) is installed at one end of the conveyor belt (1), and a sorting mechanism (5) is fixedly connected to the middle part of the two diversion conveyor belts (4). The diversion mechanism (3) includes a bracket (301) fixedly connected to one side of the baffle (2), and diversion plates (302) fixedly connected to both sides of the bottom of the bracket (301), and a diversion plate (303) fixedly connected to both sides of the bottom of another diversion plate (302). The sorting mechanism (5) includes a retaining ring (501) fixedly connected to the middle part of the sorting conveyor belt (4), and a telescopic hydraulic rod (502) is slidably connected inside the retaining ring (501). A sorting block (503) is fixedly connected to the top of the telescopic hydraulic rod (502).

2. The material diversion device before bread baking according to claim 1, characterized in that: The end of the telescopic hydraulic rod (502) is fixedly connected to a rotating shaft (6), and the top of the rotating shaft (6) is rotatably connected to an adapter (7).

3. The material diversion device before bread baking according to claim 2, characterized in that: The top of the adapter (7) is fixedly connected to a micro motor (8), and the outside of the rotating shaft (6) is fixedly connected to an outer ring (9).

4. The material diversion device before bread baking according to claim 1, characterized in that: A connecting rod (10) is fixedly connected between the gaps of the two brackets (301), and a camera (11) is installed on one end edge of the connecting rod (10).

5. The material diversion device before bread baking according to claim 4, characterized in that: One side of the camera (11) is electrically connected to an image processor (12) via a power line, and one side of the image processor (12) is electrically connected to a PLC controller (13).

6. The material diversion device before bread baking according to claim 1, characterized in that: The top end of the diversion plate (302) is fixedly connected to the diversion frame (14), and one end of the diversion plate (303) is fixedly connected to the extension plate (15).

7. The material diversion device before bread baking according to claim 1, characterized in that: The bottom of the conveyor belt (1) is equipped with a support frame (16), and the bottom of the support frame (16) is fixedly connected with a number of support feet (17).

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