A turnover mechanism of an automatic bottle unscrambler
Patent Information
- Application Number
- CN202521957634.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0005]本实用新型的目的在于提供一种自动化理瓶机的翻转机构,以解决上述背景技术中提出不方便根据需求使夹板升降和使瓶子转动,容易影响理瓶效率的问题
[0014]与现有技术相比,本实用新型的有益效果是:该自动化理瓶机的翻转机构不仅实现了便于整理瓶子,实现了便于夹持不同大小的瓶子,而且实现了便于对夹板更换;
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Figure CN224703863U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bottle unscrambler technology, specifically to a flipping mechanism for an automated bottle unscrambler. Background Technology
[0002] Bottle unscramblers disperse and arrange bottles neatly on a conveyor belt to meet the requirements of high automation. Arranging the bottles neatly makes filling easier, but a flipping mechanism is needed to achieve this.
[0003] The flipping mechanism of common automated bottle unscramblers still has some problems. For example, the bottles need to be upright during use, but it is inconvenient to raise or lower the clamps and rotate the bottles as needed, which can easily affect the efficiency of bottle unscrambling.
[0004] Therefore, we propose a flipping mechanism for an automated bottle unscrambler to improve upon the above-mentioned problems. Utility Model Content
[0005] The purpose of this invention is to provide a flipping mechanism for an automated bottle unscrambler, in order to solve the problem mentioned in the background art that it is inconvenient to raise and lower the clamps and rotate the bottles according to needs, which easily affects the bottle unscrambling efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a flipping mechanism for an automated bottle unscrambler, comprising a connecting frame, a protective shell fixedly connected to the top of the connecting frame, housings on the left and right sides inside the connecting frame, a second servo motor installed inside the housing, a rotating shaft fixedly connected to the output end of the second servo motor, a mounting plate fixedly connected to the side of the rotating shaft near the middle, a clamping plate installed at the bottom end of the mounting plate, an electric slide rail provided at the top of the protective shell, a hydraulic cylinder installed between the electric slide rail and the protective shell, and a contour sensor installed at the middle position of the top of the connecting frame.
[0007] As a further technical solution of this utility model, the clamping plate is provided in two sets, and the top of the hydraulic cylinder is installed inside the electric slide rail.
[0008] As a further technical solution of this utility model, a first servo motor is installed on the left side of the protective shell, a bidirectional screw is fixedly connected to the output end of the first servo motor, threaded sleeves are provided on the left and right sides outside the bidirectional screw, a connecting rod is fixedly connected to the bottom end of the threaded sleeve, a limit slider is fixedly connected to the top end of the threaded sleeve, and a limit groove is fixedly connected to the top end inside the protective shell.
[0009] As a further technical solution of this utility model, the connecting rod is fixedly connected between the housing and the threaded sleeve, and the connecting rod slides in the left and right directions along the inner side of the protective housing and the connecting frame.
[0010] As a further technical solution of this utility model, the external threads on the left and right sides of the bidirectional screw have opposite directions of rotation, the bidirectional screw and the threaded sleeve are connected by threads, and the bidirectional screw is movably connected inside the protective shell.
[0011] As a further technical solution of this utility model, an installation groove is provided at the bottom of the mounting plate, and an installation block is fixedly connected to the top of the clamping plate. Limiting grooves are respectively provided on the left side of the mounting plate and the mounting block. A limiting rod is provided inside the limiting groove. A pull plate is fixedly connected to the side of the limiting rod near the outside. A spring is fixedly connected between the pull plate and the mounting plate.
[0012] As a further technical solution of this utility model, the spring is disposed on the side of the limiting rod near the outside and fixed to the bottom end of the mounting plate.
[0013] As a further technical solution of this utility model, the mounting block is embedded inside the mounting groove, the limiting rod is embedded inside the limiting groove, and the mounting block is fixed inside the mounting groove by the limiting groove and the limiting rod.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the flipping mechanism of this automated bottle unscrambler not only makes it easy to sort bottles and clamp bottles of different sizes, but also makes it easy to replace the clamping plates; The system is equipped with an electric slide rail, hydraulic cylinder, contour sensor, housing, rotating shaft, clamping plate, and mounting plate. The electric slide rail and hydraulic cylinder move the clamping plate to the appropriate position. The contour sensor can detect the placement of the bottles. The clamping plate clamps and fixes the bottles that need to be sorted. After clamping, the second servo motor is started. The second servo motor drives the mounting plate to rotate through the rotating shaft, so that the bottles between the clamping plates stand up. After standing up, the electric slide rail and hydraulic cylinder move the bottles to the appropriate position again and place them on the conveyor belt, so as to facilitate the filling of liquid into the bottles. The system is equipped with a first servo motor, a bidirectional screw, a threaded sleeve, a limiting slide groove, and a limiting slider. When the first servo motor is started, it drives the bidirectional screw to rotate inside the protective shell. Since the threads on the left and right sides of the bidirectional screw are opposite, and the threaded sleeve and the bidirectional screw are threadedly connected, the rotation of the bidirectional screw can cause the threaded sleeve to drive the clamping plate to clamp and fix the bottle through the connecting rod. The movement of the clamping plate can easily clamp bottles of different sizes. The clamping plate is equipped with an mounting block, mounting groove, limiting groove, limiting rod, pull plate, and spring. When the clamping plate needs to be disassembled and replaced, pulling the pull plate will move the limiting rod out of the limiting groove, causing the mounting block to lose its fixation. Once the mounting block is no longer fixed, it can be removed from the mounting groove to disassemble the clamping plate. Then, a clamping plate of the appropriate size can be taken, and the mounting block at the top of the clamping plate can be inserted into the mounting groove. The pull plate can be released, and the spring will use its elasticity to make the limiting rod embed into the limiting groove to fix the mounting block, thus completing the replacement of the clamping plate. Attached Figure Description
[0015] Figure 1 This is a frontal cross-sectional view of the present invention. Figure 2 This is an enlarged structural schematic diagram of the front cross-section of the clamping plate of this utility model; Figure 3 This is a bottom view of the connecting frame structure of this utility model; Figure 4 For the present utility model Figure 1 Enlarged cross-sectional view of point A in the middle.
[0016] In the diagram: 1. Connecting frame; 2. Protective shell; 3. First servo motor; 4. Bidirectional screw; 5. Electric slide rail; 6. Threaded sleeve; 7. Hydraulic cylinder; 8. Limiting groove; 9. Connecting rod; 10. Contour sensor; 11. Housing; 12. Rotating shaft; 13. Clamping plate; 14. Second servo motor; 15. Mounting plate; 16. Mounting block; 17. Mounting groove; 18. Limiting groove; 19. Limiting rod; 20. Pull plate; 21. Spring; 22. Limiting slider. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-4This utility model provides an embodiment of an automated bottle unscrambler's flipping mechanism, including a connecting frame 1, a protective shell 2 fixedly connected to the top of the connecting frame 1, shells 11 arranged on the left and right sides inside the connecting frame 1, a second servo motor 14 installed inside the shell 11, a rotating shaft 12 fixedly connected to the output end of the second servo motor 14, a mounting plate 15 fixedly connected to the side of the rotating shaft 12 near the middle, a clamping plate 13 installed at the bottom end of the mounting plate 15, an electric slide rail 5 arranged at the top of the protective shell 2, a hydraulic cylinder 7 installed between the electric slide rail 5 and the protective shell 2, and a contour sensor 10 installed at the middle position of the top of the connecting frame 1. The clamping plate 13 is provided with two sets, and the top of the hydraulic cylinder 7 is installed inside the electric slide rail 5; Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, the clamping plate 13 is moved to a suitable position by the electric slide rail 5 and the hydraulic cylinder 7. The contour sensor 10 can detect the placement of the bottle. The clamping plate 13 clamps and fixes the bottle that needs to be sorted. After clamping, the second servo motor 14 is started. The second servo motor 14 drives the mounting plate 15 to rotate through the rotating shaft 12, so that the bottle between the clamping plates 13 stands up. After standing up, the bottle is moved to a suitable position again by the electric slide rail 5 and the hydraulic cylinder 7 and placed on the conveyor belt, so that the liquid can be filled into the bottle.
[0019] A first servo motor 3 is installed on the left side of the protective shell 2. A bidirectional screw 4 is fixedly connected to the output end of the first servo motor 3. Threaded sleeves 6 are provided on the left and right sides of the outside of the bidirectional screw 4. A connecting rod 9 is fixedly connected to the bottom end of the threaded sleeve 6. A limit slider 22 is fixedly connected to the top end of the threaded sleeve 6. A limit groove 8 is fixedly connected to the top end inside the protective shell 2. The connecting rod 9 is fixedly connected between the shell 11 and the threaded sleeve 6. The connecting rod 9 slides in the left and right direction along the inside of the protective shell 2 and the connecting frame 1. The external threads on the left and right sides of the outside of the bidirectional screw 4 have opposite directions. The bidirectional screw 4 and the threaded sleeve 6 are threadedly connected. The bidirectional screw 4 is movably connected inside the protective shell 2. Specifically, such as Figure 1 and Figure 4 As shown, the first servo motor 3 is started, and the first servo motor 3 drives the bidirectional screw 4 to rotate inside the protective shell 2. Since the threads on the left and right sides of the bidirectional screw 4 are opposite, and the threaded sleeve 6 and the bidirectional screw 4 are threadedly connected, the rotation of the bidirectional screw 4 can cause the threaded sleeve 6 to drive the clamping plate 13 to clamp and fix the bottle through the connecting rod 9, so that the clamping plate 13 can move to easily clamp bottles of different sizes.
[0020] The mounting plate 15 has a mounting groove 17 at its bottom. The top of the clamping plate 13 is fixedly connected to the mounting block 16. The mounting plate 15 and the mounting block 16 have limit grooves 18 on their left sides. The limit groove 18 is provided with a limit rod 19. The side of the limit rod 19 near the outside is fixedly connected to a pull plate 20. A spring 21 is fixedly connected between the pull plate 20 and the mounting plate 15. The spring 21 is located on the side of the limit rod 19 near the outside and is fixed to the bottom of one side of the mounting plate 15. The mounting block 16 is embedded in the mounting groove 17, and the limit rod 19 is embedded in the limit groove 18. The mounting block 16 is fixed in the mounting groove 17 through the limit groove 18 and the limit rod 19. Specifically, such as Figure 1 and Figure 2 As shown, when the clamping plate 13 needs to be disassembled and replaced, pull the pull plate 20. The pull plate 20 moves the limiting rod 19 out of the limiting groove 18, causing the mounting block 16 to lose its fixation. Since the mounting block 16 is no longer fixed, it can be taken out from the mounting groove 17 to disassemble the clamping plate 13. Take a clamping plate 13 of the appropriate size, insert the mounting block 16 at the top of the clamping plate 13 into the mounting groove 17, and release the pull plate 20. The spring 21 uses its own elasticity to make the limiting rod 19 embedded in the limiting groove 18 to fix the mounting block 16, thus completing the replacement of the clamping plate 13.
[0021] Working principle: In use, this utility model moves the clamping plate 13 to a suitable position via the electric slide rail 5 and hydraulic cylinder 7. The contour sensor 10 can detect the bottle's placement. The first servo motor 3 is activated, driving the bidirectional screw 4 to rotate inside the protective shell 2. Since the threads on the left and right sides of the bidirectional screw 4 are opposite, and the threaded sleeve 6 and the bidirectional screw 4 are threadedly connected, the rotation of the bidirectional screw 4 causes the threaded sleeve 6 to drive the clamping plate 13 to clamp and fix the bottle via the connecting rod 9. After clamping, the second servo motor 14 is activated, driving the mounting plate 15 to rotate via the rotating shaft 12, causing the bottle between the clamping plates 13 to stand upright. After standing upright, the bottle is then... The bottle is moved to the appropriate position by the electric slide rail 5 and the hydraulic cylinder 7 and placed on the conveyor belt, so that the liquid can be easily filled into the bottle. When the clamp plate 13 needs to be disassembled and replaced, pull the pull plate 20. The pull plate 20 drives the limit rod 19 to move out of the limit groove 18, so that the mounting block 16 is not fixed. The mounting block 16 can be taken out from the inside of the mounting groove 17 to disassemble the clamp plate 13. Take a clamp plate 13 of appropriate size, insert the mounting block 16 at the top of the clamp plate 13 into the inside of the mounting groove 17, release the pull plate 20, and the spring 21 uses its own elasticity to make the limit rod 19 embedded in the inside of the limit groove 18 to fix the mounting block 16, thus completing the replacement of the clamp plate 13.
[0022] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A flipping mechanism for an automated bottle unscrambler, comprising a connecting frame (1), characterized in that: The top of the connecting frame (1) is fixedly connected to a protective shell (2). The left and right sides inside the connecting frame (1) are provided with shells (11). The second servo motor (14) is installed inside the shell (11). The output end of the second servo motor (14) is fixedly connected to a rotating shaft (12). The rotating shaft (12) is fixedly connected to a mounting plate (15) on the side near the middle. The bottom end of the mounting plate (15) is equipped with a clamping plate (13). The top of the protective shell (2) is provided with an electric slide rail (5). A hydraulic cylinder (7) is installed between the electric slide rail (5) and the protective shell (2). A contour sensor (10) is installed at the middle position of the top of the connecting frame (1).
2. The flipping mechanism of an automated bottle unscrambler according to claim 1, characterized in that: The clamping plate (13) is provided in two sets, and the top of the hydraulic cylinder (7) is installed inside the electric slide rail (5).
3. The flipping mechanism of an automated bottle unscrambler according to claim 1, characterized in that: The protective shell (2) is equipped with a first servo motor (3) on the left side. The output end of the first servo motor (3) is fixedly connected to a bidirectional screw (4). Threaded sleeves (6) are provided on the left and right sides of the outside of the bidirectional screw (4). A connecting rod (9) is fixedly connected to the bottom end of the threaded sleeve (6). A limit slider (22) is fixedly connected to the top end of the threaded sleeve (6). A limit groove (8) is fixedly connected to the top end inside the protective shell (2).
4. The flipping mechanism of an automated bottle unscrambler according to claim 3, characterized in that: The connecting rod (9) is fixedly connected between the housing (11) and the threaded sleeve (6), and the connecting rod (9) slides in the left and right directions along the inner side of the protective housing (2) and the connecting frame (1).
5. The flipping mechanism of an automated bottle unscrambler according to claim 3, characterized in that: The external threads on the left and right sides of the bidirectional screw (4) are opposite in direction. The bidirectional screw (4) and the threaded sleeve (6) are threaded together. The bidirectional screw (4) is movably connected inside the protective shell (2).
6. The flipping mechanism of an automated bottle unscrambler according to claim 1, characterized in that: The mounting plate (15) has a mounting groove (17) at the bottom. The top of the clamping plate (13) is fixedly connected to a mounting block (16). The mounting plate (15) and the mounting block (16) have limit grooves (18) on the left side respectively. The limit groove (18) is provided with a limit rod (19). The limit rod (19) is fixedly connected to a pull plate (20) on the side near the outside. A spring (21) is fixedly connected between the pull plate (20) and the mounting plate (15).
7. The flipping mechanism of an automated bottle unscrambler according to claim 6, characterized in that: The spring (21) is located on the side of the limiting rod (19) near the outside and is fixed to the bottom end of the mounting plate (15).
8. The flipping mechanism of an automated bottle unscrambler according to claim 6, characterized in that: The mounting block (16) is embedded inside the mounting groove (17), and the limiting rod (19) is embedded inside the limiting groove (18). The mounting block (16) is fixed inside the mounting groove (17) by the limiting groove (18) and the limiting rod (19).