A zinc ingot supply device

CN224703889UActive Publication Date: 2026-09-01QINGHAI XIANGHE NONFERROUS METALS
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Patent Information

Application Number
CN202521465628.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2026-09-01
Estimated Expiration
2035-07-14

AI Technical Summary

Technical Problem

[0004]针对现有技术中,目前,镀锌加工时大多采用人工向锌锅内投入锌锭,通过将一件锌锭吊到锌锅旁,然后保持一定距离一块一块往锅里投掷,此项操作存在着极大的安全隐患,因为锌锭较重距离远容易出现扔不进去的情况,而距离较近,容易出现锌液溅出烫伤工人的情况,且使得工人劳动强度高的技术问题,本实用新型提供一种锌锭供给装置

Benefits of technology

1、本实用新型通过供料机构,在需要向锌锅内投加锌锭时,能够对锌锭进行自动供给,实现了自动加锌作业,减少工作人员安全隐患的同时,且有效降低了工作人员的劳动强度,从而提高了向锌锅内投加锌锭时的便捷性和安全性。

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Abstract

The utility model relates to a kind of zinc ingot feeding device, including support and storage mechanism, and support is provided with feeding mechanism between, and feeding mechanism includes fixed plate, sliding plate and support frame, fixed plate is fixedly installed between support, sliding plate is slidably installed on the upper side of fixed plate, support frame is fixedly installed in the bottom of inner wall of support, rotatingly installed with rotating rod in support frame side, sliding frame is slidably installed in the lower side of fixed plate, and sliding frame is fixedly connected with the lower side middle part of sliding plate, and connecting rod is movably installed between sliding frame and rotating rod, and several fixed supports are fixedly installed on the upper side of sliding plate, and L type pusher rod is rotatably installed between fixed support, the utility model is fed automatically to zinc ingot when needing to add zinc ingot to zinc pot, realizes automatic zinc adding operation, reduces staff safety hazard, and effectively reduces the labor intensity of staff.
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Description

Technical Field

[0001] This utility model relates to the field of zinc ingot supply technology, and in particular to a zinc ingot supply device. Background Technology

[0002] Zinc ingots refer to pure zinc. While impurities may exist, zinc ingots must possess a purity of at least 90%. Applications of zinc ingots include die casting alloys, battery manufacturing, printing and dyeing, pharmaceuticals, rubber, and chemical industries. Alloys of zinc with other metals are widely used in electroplating and spraying. During hot-dip galvanizing, steel strips pass through a zinc pot filled with molten zinc at a process speed for galvanizing. As the strip passes through, the molten zinc adheres to its surface, causing the amount of molten zinc in the pot to decrease. Zinc ingots must be added to maintain the required level. Adding zinc requires ensuring a stable zinc level and temperature. Currently, in hot-dip galvanizing units, the molten zinc in the pot is formed by melting zinc ingots. As the galvanizing process continues, the amount of molten zinc in the pot gradually decreases, necessitating the continuous addition of new zinc ingots for melting.

[0003] Existing zinc pots have the following defects in actual use: Currently, most galvanizing processes involve manually adding zinc ingots into the zinc pot. This is done by hanging a zinc ingot next to the pot and then throwing it into the pot one by one from a certain distance. This operation poses a great safety hazard because the zinc ingots are heavy and the distance is too far, making it easy to miss the ingot. If the distance is too close, molten zinc may splash out and burn the workers. In addition, this operation results in high labor intensity for the workers. Utility Model Content

[0004] In the current galvanizing process, zinc ingots are mostly added to the zinc pot manually. This is done by hanging a zinc ingot next to the pot and then throwing it into the pot one by one from a certain distance. This operation poses a great safety hazard because the zinc ingots are heavy and may not go in if thrown too far away, while if thrown too close, molten zinc may splash out and burn the workers. In addition, it also makes the work labor-intensive. This utility model provides a zinc ingot supply device.

[0005] The technical solution adopted by this utility model is as follows: a zinc ingot supply device, including a bracket and a storage mechanism, wherein a feeding mechanism is arranged between the brackets, the feeding mechanism including a fixed plate, a sliding plate and a support frame, the fixed plate is fixedly installed between the brackets, the sliding plate is slidably installed on the upper side of the fixed plate, the support frame is fixedly installed on the bottom of the inner wall of the bracket, a rotating rod is rotatably installed on one side of the support frame, a sliding frame is slidably installed on the lower side of the fixed plate, the sliding frame is fixedly connected to the middle of the lower side of the sliding plate, a connecting rod is movably installed between the sliding frame and the rotating rod, a plurality of fixed brackets are fixedly installed on the upper side of the sliding plate, an L-shaped push rod is rotatably installed between the fixed brackets, and a counterweight is fixedly installed on the lower side of one end of the L-shaped push rod.

[0006] Furthermore, a motor bracket is fixedly installed on one side of the support frame, and a drive motor is fixedly installed on the upper side of the motor bracket. The output end of the drive motor is fixedly connected to the rotating rod.

[0007] Furthermore, the storage mechanism is located on the upper side of the support, and the storage mechanism includes zinc ingots, a feeding box, and a support plate. The number of zinc ingots is several, and the number of support plates is two.

[0008] Furthermore, a placement rack is fixedly installed on both sides of the support, and two erection plates are fixedly installed on both sides of the feeding box. The erection plates are located on the upper side of the placement rack, the zinc ingot is located inside the feeding box, and a limit plate is slidably installed on one side of the feeding box.

[0009] Furthermore, a limiting groove is provided on the upper side of the erection plate, and a limiting rod is fixedly installed on the upper side of the placement frame. The limiting rod is inserted into the limiting groove, and two limiting sliding grooves are provided on the upper side of the bracket. The zinc ingot corresponds to the limiting sliding groove.

[0010] Furthermore, a delivery mechanism is provided at one end of the support frame. The delivery mechanism includes a fixed frame, a rotating plate, and a movable plate. One end of the rotating plate is rotatably connected to one end of the fixed frame. An electric telescopic rod is movably installed between the fixed frame and the rotating plate. The movable plate is slidably installed on the upper side of the rotating plate. A limit cage is fixedly installed on the upper side of one end of the movable plate.

[0011] Furthermore, a slide rail is provided on the upper side of the rotating plate, a threaded rod is rotatably installed in the slide rail, a threaded slider is threadedly installed on the periphery of the threaded rod, the threaded slider is fixedly connected to the lower side of the moving plate, and a rotating motor is fixedly installed on one side of the rotating plate, the output end of the rotating motor is fixedly connected to one end of the threaded rod.

[0012] The beneficial effects of this utility model are: 1. This utility model, through its feeding mechanism, can automatically supply zinc ingots when it is necessary to add zinc ingots into the zinc pot, realizing automatic zinc adding operation, reducing safety hazards for workers, and effectively reducing the labor intensity of workers, thereby improving the convenience and safety of adding zinc ingots into the zinc pot.

[0013] 2. Secondly, through the feeding mechanism, after the feeding mechanism 3 accurately loads the zinc ingot 5 onto the upper side of the moving plate 29, the zinc ingot 5 can be automatically added into the zinc pot, and the zinc ingot 5 can be stably melted in the zinc pot, avoiding the situation of zinc liquid splashing out of the zinc pot, thereby further improving the convenience and safety of adding zinc ingots into the zinc pot. Attached Figure Description

[0014] Figure 1 This is a front perspective view of the present invention; Figure 2 This is a cross-sectional view of the mobile frame of this utility model; Figure 3 This is a rear-view perspective view of the present invention; Figure 4 This is a partial cross-sectional view of the present invention.

[0015] The following are labeled in the diagram: 1. Support; 2. Storage mechanism; 3. Feeding mechanism; 4. Dispensing mechanism; 5. Zinc ingot; 6. Fixed plate; 7. Sliding plate; 8. Support frame; 9. Drive motor; 10. Rotating rod; 11. Connecting rod; 12. Sliding frame; 13. Fixed support; 14. L-shaped push rod; 15. Counterweight; 16. Limiting slide; 17. Placement frame; 18. Dispensing box; 19. Erection plate; 20. Limiting insert rod; 21. Limiting insert plate; 23. Fixed frame; 24. Rotating plate; 25. Rotating motor; 26. Slide rail; 27. Threaded rod; 28. Threaded slider; 29. ​​Moving plate; 30. Limiting mesh cage; 31. Electric telescopic rod. Detailed Implementation

[0016] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] The following is in conjunction with the appendix Figures 1-4 The present invention will be further described below.

[0019] In order to solve the problems existing in the background art, this application proposes the following technical solution: a zinc ingot supply device.

[0020] The specific technical solution includes a support 1 and a storage mechanism 2. A feeding mechanism 3 is provided between the supports 1. The feeding mechanism 3 includes a fixed plate 6, a sliding plate 7, and a support frame 8. The fixed plate 6 is fixedly installed between the supports 1. The sliding plate 7 is slidably installed on the upper side of the fixed plate 6. The support frame 8 is fixedly installed on the bottom of the inner wall of the support 1. A rotating rod 10 is rotatably installed on one side of the support frame 8. A sliding frame 12 is slidably installed on the lower side of the fixed plate 6. The sliding frame 12 is fixedly connected to the lower middle part of the sliding plate 7. A connecting rod 11 is movably installed between the sliding frame 12 and the rotating rod 10. Several fixed supports 13 are fixedly installed on the upper side of the sliding plate 7. An L-shaped push rod 14 is rotatably installed between the fixed supports 13. A counterweight 15 is fixedly installed on the lower side of one end of the L-shaped push rod 14. A motor support is fixedly installed on one side of the support frame 8. A drive motor 9 is fixedly installed on the upper side of the motor support. The output end of the drive motor 9 is fixedly connected to the rotating rod 10. The storage mechanism 2 is located on the upper side of the support 1. The storage mechanism 2 includes a zinc ingot 5 and a feeding box 18. The number of zinc ingots 5 is several, and there are two erection plates 19. Placement racks 17 are fixedly installed on both sides of the support 1. The two erection plates 19 are respectively fixedly installed on both sides of the feeding box 18. The erection plates 19 are placed on the upper side of the placement racks 17. The zinc ingots 5 are located inside the feeding box 18. A limit plate 21 is slidably installed on one side of the feeding box 18. A limit groove is opened on the upper side of the erection plate 19. A limit rod 20 is fixedly installed on the upper side of the placement rack 17, and the limit rod 20 is inserted into the limit groove. Two limiting grooves 16 are provided on the upper side of the frame 1. The zinc ingot 5 corresponds to the limiting grooves 16. Several fixed brackets 13 are arranged in a straight line and equidistant array on the upper side of the sliding plate 7. The material box 18 can be placed on the placement frame 17 through the erection plate 19. The limiting rod 20 can make the material box 18 stably erected on the placement frame 17. By inserting the limiting plate 21 into the material box 18, the zinc ingot 5 at the bottom can be limited so that the zinc ingot 5 will not fall onto the bracket 1.

[0021] Reference Figure 1 and Figure 4 As shown, a feeding mechanism 4 is provided at one end of the support 1. The feeding mechanism 4 includes a fixed frame 23, a rotating plate 24, and a movable plate 29. One end of the rotating plate 24 is rotatably connected to one end of the fixed frame 23. An electric telescopic rod 31 is movably installed between the fixed frame 23 and the rotating plate 24. The movable plate 29 is slidably installed on the upper side of the rotating plate 24. A limit cage 30 is fixedly installed on the upper side of one end of the movable plate 29. A slide rail 26 is opened on the upper side of the rotating plate 24. A threaded rod 27 is rotatably installed in the slide rail 26. A threaded slider 28 is threadedly installed around the threaded rod 27. The threaded slider 28 is fixedly connected to the lower side of the movable plate 29. A rotating motor 25 is fixedly installed on one side of the rotating plate 24. The output end of the rotating motor 25 is fixedly connected to one end of the threaded rod 27. A slot is opened on one side of both the movable plate 29 and the rotating plate, so that the L-shaped push rod can slide into the slot, thereby accurately loading the zinc ingot 5 onto the upper side of the movable plate 29.

[0022] To ensure that those skilled in the art can fully understand the technical solution, this application provides the following overall overview: In use, zinc ingots 5 are stacked in the feeding box 18. The zinc ingots 5 at the bottom will fall between the two limiting slide grooves 16 on the upper side of the bracket 1. Then, the drive motor 9 is started, causing the drive motor 9 to drive the rotating rod 10 to rotate. The rotation of the rotating rod 10 can drive the connecting rod 11 to rotate axially along the output end of the drive motor 9, so that the rotating rod 10 can drive the connecting rod 11 to move eccentrically back and forth. The back and forth movement of the connecting rod 11 can drive the sliding frame 12 to move back and forth, and the back and forth movement of the sliding frame 12 can drive the sliding plate. The sliding plate 7 moves back and forth along the fixed plate 6. This movement of the sliding plate 7 drives the fixed bracket 13 and the L-shaped push rod 14 to move back and forth. When the fixed bracket 13 and the L-shaped push rod 14 move backward, the rear end of the vertical rod of the L-shaped push rod 1 contacts the front side of the zinc ingot 5, causing the vertical rod of the L-shaped push rod 1 to be subjected to compressive force, allowing it to rotate along the fixed bracket 13. This allows the L-shaped push rod 1 to move to the rear side of the zinc ingot 5. Then, through the weight of the horizontal bar of the L-shaped push rod 1 and the counterweight 15, the L-shaped push rod 1 rotates back to its original position. When the fixed bracket 13 and the L-shaped push rod 14 move forward, the L-shaped push rod... The vertical rod of rod 1 contacts the rear side of zinc ingot 5, and because the horizontal rod of L-shaped push rod 14 contacts the fixed bracket 13, the vertical rod of L-shaped push rod 1 cannot rotate. Therefore, the vertical rod of L-shaped push rod 1 can push zinc ingot 5 forward. The reciprocating movement of the fixed bracket 13 and L-shaped push rod 14 drives zinc ingot 5 to move forward step by step. This improves the accuracy of zinc ingot storage in feeding mechanism 3, facilitating accurate loading of zinc ingot 5 onto the feeding mechanism 4. This achieves automatic zinc loading, reduces safety hazards for workers, and effectively reduces the labor intensity of workers. After the zinc ingot 5 is accurately loaded onto the upper side of the moving plate 29, the electric telescopic rod 31 is activated to drive the rotating plate 24 to rotate along one end of the fixed frame 23. When the rotating plate 24 rotates and tilts, one end of the zinc ingot can slide into the limiting mesh cage 30. Then, the rotating motor 25 is activated to drive the threaded rod 27 to rotate. The rotation of the threaded rod 27 can drive the threaded slider 28 to move along the slide rail 26. The movement of the threaded slider 28 can drive the moving plate 29 and the limiting mesh cage 30 to move, so that the moving plate 29 and the limiting mesh cage 30 can be immersed in the zinc pot 1, so that the zinc ingot 5 can be melted into the zinc pot.

[0023] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0024] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.

Claims

1. A zinc ingot supply device, characterized in that, The device includes a support (1) and a storage mechanism (2). A feeding mechanism (3) is provided between the support (1). The feeding mechanism (3) includes a fixed plate (6), a sliding plate (7), and a support frame (8). The fixed plate (6) is fixedly installed between the support (1). The sliding plate (7) is slidably installed on the upper side of the fixed plate (6). The support frame (8) is fixedly installed on the bottom of the inner wall of the support (1). A rotating rod (10) is rotatably installed on one side of the support frame (8). A sliding frame (12) is slidably installed on the lower side of the fixed plate (6). The sliding frame (12) is fixedly connected to the lower middle part of the sliding plate (7). A connecting rod (11) is movably installed between the sliding frame (12) and the rotating rod (10). Several fixed supports (13) are fixedly installed on the upper side of the sliding plate (7). An L-shaped push rod (14) is rotatably installed between the fixed supports (13). A counterweight (15) is fixedly installed on the lower side of one end of the L-shaped push rod (14).

2. The zinc ingot supply device according to claim 1, characterized in that, A motor bracket is fixedly installed on one side of the support frame (8), and a drive motor (9) is fixedly installed on the upper side of the motor bracket. The output end of the drive motor (9) is fixedly connected to the rotating rod (10).

3. A zinc ingot supply device according to claim 2, characterized in that, The storage mechanism (2) is located on the upper side of the support (1). The storage mechanism (2) includes zinc ingots (5), a feeding box (18) and a support plate (19). The number of zinc ingots (5) is several, and the number of support plates (19) is two.

4. A zinc ingot supply device according to claim 3, characterized in that, The bracket (1) is fixedly installed with a placement rack (17) on both sides. The two erection plates (19) are fixedly installed on both sides of the feeding box (18). The erection plates (19) are set on the upper side of the placement rack (17). The zinc ingot (5) is located in the feeding box (18). A limit plate (21) is slidably installed on one side of the feeding box (18).

5. A zinc ingot supply device according to claim 4, characterized in that, The upper side of the erection board (19) has a limiting groove, and the upper side of the placement frame (17) is fixedly installed with a limiting rod (20). The limiting rod (20) is inserted into the limiting groove. The upper side of the bracket (1) has two limiting slide grooves (16), and the zinc ingot (5) corresponds to the limiting slide groove (16).

6. A zinc ingot supply device according to claim 1, characterized in that, The support (1) is provided with a delivery mechanism (4) at one end. The delivery mechanism (4) includes a fixed frame (23), a rotating plate (24) and a movable plate (29). One end of the rotating plate (24) is rotatably connected to one end of the fixed frame (23). An electric telescopic rod (31) is movably installed between the fixed frame (23) and the rotating plate (24). The movable plate (29) is slidably installed on the upper side of the rotating plate (24). A limit cage (30) is fixedly installed on the upper side of one end of the movable plate (29).

7. A zinc ingot supply device according to claim 6, characterized in that, A slide rail (26) is provided on the upper side of the rotating plate (24). A threaded rod (27) is rotatably installed in the slide rail (26). A threaded slider (28) is threadedly installed on the periphery of the threaded rod (27). The threaded slider (28) is fixedly connected to the lower side of the moving plate (29). A rotating motor (25) is fixedly installed on one side of the rotating plate (24). The output end of the rotating motor (25) is fixedly connected to one end of the threaded rod (27).