A bucket loading device for material conveying

CN224704025UActive Publication Date: 2026-09-01SHANXI JIANXING MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202522166568.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-09-01
Estimated Expiration
2035-10-14

AI Technical Summary

Technical Problem

[0004]为克服上述缺陷,本公开的实施例提供了一种物料输送用挖斗上料装置,解决了现有技术中货车卸料与物料输送无法持续进行,影响输送效率的技术问题

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Abstract

This disclosure relates to the field of material conveying devices. One embodiment of this disclosure provides a bucket loading device for material conveying, which includes a hopper, a rotating seat rotatably disposed at the center of the hopper, a first lifting component 3 with one end disposed on the rotating seat, the first lifting component 3 being used to convey material and rotating with the rotating seat, and a discharge hopper disposed inside the hopper, the inlet end of the discharge hopper being connected to the outlet end of the first lifting component 3. This technical solution solves the technical problem that unloading from trucks and material conveying cannot be continuously carried out, affecting conveying efficiency.
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Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of material conveying devices, and more specifically, to a bucket feeding device for material conveying. Background Technology

[0002] In industrial production, conveyors are essential devices that can continuously feed materials into the corresponding equipment. However, the inlet of the conveyor needs to be unloaded by trucks, which results in a small amount of material that can be stored after the trucks are unloaded. The material can only be conveyed after the trucks have finished unloading, which leads to a long unloading time and the silo cannot store a large amount of material.

[0003] Therefore, we need a conveying device to solve the above-mentioned technical problems. Summary of the Invention

[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide a bucket loading device for material conveying, which solves the technical problem in the prior art that the unloading of trucks and material conveying cannot be carried out continuously, thus affecting the conveying efficiency.

[0005] According to one aspect, at least one embodiment of this disclosure provides a bucket loading device for material conveying, comprising, silo, A rotating seat, which is rotatably disposed at the center of the hopper; A first lifting assembly, one end of which is mounted on the rotating base, is used for conveying materials and rotates with the rotating base. The discharge hopper is located inside the silo, and its inlet end is connected to the outlet end of the first lifting component 3.

[0006] As a further technical solution, the first enhancement component includes, The frame, one end of which is mounted on the rotating base, rotates with the rotating base. A first drive shaft is rotatably mounted on the frame. There are at least two first drive shafts, which are evenly distributed on the frame along the conveying direction. A first conveyor chain is sleeved on the first drive shaft. The first lifting hopper is disposed on the first conveyor chain, and there are several first lifting hoppers, which are evenly distributed on the first conveyor chain.

[0007] As a further technical solution, one end of the frame is hinged to the rotating base, and the frame rotates along the hinge point to adjust the angle between the frame and the vertical direction. The first lifting assembly also includes a first drive motor, which is mounted on the rotating base, and the output end of the first drive motor is connected to the hinge point of the frame.

[0008] As a further technical solution, a connecting pipe is also included, wherein the inlet end of the connecting pipe is connected to the outlet end of the discharge hopper, and the outlet end of the connecting pipe is connected to the silo.

[0009] As a further technical solution, the connecting pipe is a four-way pipe; it also includes a delivery pump body, which is connected to one inlet end of the connecting pipe, and the one inlet end of the connecting pipe is used to deliver water.

[0010] As a further technical solution, the vertical height of the silo is lower than the ground level; it also includes a storage silo, the vertical height of which is higher than the ground level, and the inlet end of the storage silo is connected to the silo.

[0011] As a further technical solution, a second lifting component is also included, which is disposed on the storage bin and is used to feed materials from the silo into the storage bin.

[0012] As a further technical solution, the second enhancement component includes, The pipe body has its inlet end connected to the hopper and its outlet end connected to the storage hopper. A shaft, rotatably mounted within the tube, and there are several shafts. The second conveyor chain is sleeved on several shafts. The second conveying hopper is evenly arranged on the second conveying hopper.

[0013] As a further technical solution, the rotating seat has a driving unit located on the periphery of the hopper; it also includes, A drive wheel is rotatably mounted on the drive unit. The drive wheel rotates to move along the periphery of the hopper and drives the rotating base to rotate. A second drive motor is mounted on the drive unit, and its output end is connected to the drive wheel.

[0014] The beneficial effects of the embodiments disclosed herein are as follows: In this disclosure, a rotating seat drives a first lifting component to rotate around the central axis of the hopper. During rotation, the first lifting component scoops up and lifts material from the bottom of the hopper, conveying the material to a discharge hopper, from which it flows into subsequent processes. The discharge hopper is fixed, while the rotating seat can rotate. Through the rotation of the rotating seat and the first lifting component, continuous scooping and conveying of material is achieved, eliminating the need to wait for frequent unloading by trucks and effectively shortening the loading time. The hopper can pre-store a certain amount of material. By placing the material around the rotating seat, the rotation drives the first lifting component to continuously convey material, significantly increasing the material storage capacity compared to the traditional method of relying on immediate unloading by trucks. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a bucket loading device for material conveying in one embodiment of the present disclosure; Figure 2 for Figure 1 A magnified view of a portion at point A in the embodiment; Figure 3 for Figure 1 A magnified view of a portion of point B in the embodiment.

[0017] In the diagram: 1. Hopper; 2. Rotary seat; 3. First lifting assembly; 4. Discharge hopper; 301. Frame; 302. First drive shaft; 303. First conveyor chain; 304. First lifting hopper; 305. First drive motor; 5. Connecting pipe; 6. Conveying pump body; 7. Storage bin; 8. Second lifting assembly; 801. Pipe body; 802. Shaft body; 803. Second conveyor chain; 804. Second conveying hopper; 201. Drive unit; 9. Drive wheel; 10. Second drive motor. Detailed Implementation

[0018] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0019] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0020] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0021] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0022] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0023] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] like Figures 1-3As shown, it illustrates an embodiment of the present disclosure. According to one aspect, at least one embodiment of the present disclosure provides a bucket feeding device for material conveying, including a hopper 1, a rotating seat 2 rotatably disposed at the center of the hopper 1; a first lifting component 3 with one end disposed on the rotating seat 2, the first lifting component 3 being used to convey material, the first lifting component 3 rotating with the rotating seat 2, and a discharge hopper 4 disposed in the hopper 1, the inlet end of the discharge hopper 4 being connected to the outlet end of the first lifting component 3.

[0025] In this embodiment, the rotating seat 2 drives the first lifting component 3 to rotate around the central axis of the hopper 1. During rotation, the first lifting component 3 digs up and lifts material from the bottom of the hopper 1, conveying the material to the discharge hopper 4, from which it flows into subsequent processes. The discharge hopper 4 is fixed, while the rotating seat 2 can rotate. Through the rotation of the rotating seat 2 and the first lifting component 3, continuous digging and conveying of material is achieved, eliminating the need to wait for frequent unloading by trucks and effectively shortening the loading time. The hopper 1 can pre-store a certain amount of material. By placing the material around the rotating seat 2, the rotation can drive the first lifting component 3 to continuously convey material, greatly increasing the storage capacity compared to the traditional method of relying on trucks for immediate unloading.

[0026] Furthermore, the first lifting assembly 3 includes a frame 301, one end of which is disposed on the rotating seat 2. The frame 301 rotates with the rotating seat 2. The first drive shaft 302 is rotatably disposed on the frame 301. There are at least two first drive shafts 302, which are evenly distributed on the frame 301 along the conveying direction. The first conveying chain 303 is sleeved on the first drive shaft 302. The first lifting hopper 304 is disposed on the first conveying chain 303. There are several first lifting hoppers 304, which are evenly distributed on the first conveying chain 303.

[0027] In this embodiment, the first drive shaft 302 rotates under power, driving the first conveying chain 303 to circulate, which in turn drives the first lifting hopper 304 to move. When the first lifting hopper 304 rotates to the bottom of the hopper 1, it scoops up material; as the chain moves, it lifts the material to the discharge hopper 4 for unloading. The multiple first lifting hoppers 304 and the rationally arranged first drive shafts 302 enable the material to be efficiently lifted from the bottom of the hopper 1 and conveyed to the discharge hopper 4, improving the material conveying efficiency.

[0028] Furthermore, one end of the frame 301 is hinged to the rotating base 2, and the frame 301 rotates along the hinge point to adjust the angle between the frame 301 and the vertical direction. The first lifting assembly 3 also includes a first drive motor 305, which is disposed on the rotating base 2, and the output end of the first drive motor 305 is connected to the hinge point of the frame 301.

[0029] In this embodiment, the operator starts the first drive motor 305 through the control system according to actual needs. The motor drives the output shaft of the reducer to rotate, which in turn drives the hinge shaft to rotate, causing the frame 301 to rotate around the hinge point, thus changing the angle between the frame 301 and the vertical direction. This allows for flexible adjustment of the angle of the frame 301 according to the needs of different materials and equipment, improving the adaptability and versatility of the device.

[0030] Furthermore, it also includes a connecting pipe 5, the inlet end of which is connected to the outlet end of the discharge hopper 4, and the outlet end of the connecting pipe 5 is connected to the silo 1.

[0031] In this embodiment, after the material flows out of the discharge hopper 4, it enters the silo 1 through the connecting pipe 5, which can send the surrounding material to one place for convenient subsequent conveying.

[0032] Furthermore, the connecting pipe 5 is a four-way pipe; it also includes a delivery pump body 6, which is connected to one inlet end of the connecting pipe 5, and the one inlet end of the connecting pipe 5 is used to deliver water.

[0033] In this embodiment, after the pump body 6 is started, it delivers water to the four-way pipe, where it mixes with the material flowing out of the discharge hopper 4 in the connecting pipe 5. The mixed fluid is then delivered to the corresponding equipment or silo 1 according to process requirements. When cleaning the silo 1, water enters the silo 1 through the connecting pipe 5, and the wastewater is discharged from the connecting pipe 5 after cleaning.

[0034] Furthermore, the vertical height of the silo 1 is lower than the ground level; it also includes a storage silo 7, the vertical height of which is higher than the ground level, and the inlet end of the storage silo 7 is connected to the silo 1.

[0035] In this embodiment, after the material is lifted to a certain height in the silo 1 by the lifting component, it flows into the storage silo 7 by gravity through the connecting pipe 5.

[0036] Furthermore, it also includes a second lifting component 8, which is disposed on the storage bin 7 and is used to feed materials from the hopper 1 into the storage bin 7.

[0037] In this embodiment, the shaft 802 rotates under power drive, driving the second conveying chain 803 to circulate. The second conveying hopper 804 moves with the chain, digging up material from the bottom of the silo 1 and lifting it to the inlet end of the storage silo 7 for unloading. This can efficiently lift materials from the silo 1 to the storage silo 7, meeting the needs of large-scale material storage and transportation.

[0038] Furthermore, the second lifting component 8 includes a tube 801, the inlet end of which is connected to the hopper 1, the outlet end of which is connected to the storage hopper 7, a shaft 802 rotatably disposed inside the tube 801, and there are several shafts 802, the second conveying chain 803 is sleeved on several shafts 802, and the second conveying hopper 804 is evenly disposed on the second conveying hopper 804.

[0039] In this embodiment, a single machine can drive the shaft 802 to rotate, which in turn drives the second conveyor chain 803 to move. The second conveyor hopper 804, fixed on the chain, moves in a cyclical motion. When the hopper moves to the position where the bottom of the tube 801 connects with the hopper 1, the hopper scoops up the material. As the chain rises, when it reaches the inlet of the storage bin 7, the material is poured into the storage bin 7 by gravity due to the inclined design of the bottom of the hopper.

[0040] Furthermore, the rotating seat 2 has a driving part 201 located on the periphery of the hopper 1; it also includes a driving wheel 9, which is rotatably mounted on the driving part 201. The driving wheel 9 rotates to move along the periphery of the hopper 1 and drives the rotating seat 2 to rotate. The second driving motor 10 is mounted on the driving part 201, and the output end of the second driving motor 10 is connected to the driving wheel 9.

[0041] In this embodiment, after the second drive motor 10 starts, the speed is reduced and the torque is increased by the reducer. The drive wheel 9 rolls in the track of the drive unit 201. Since the drive wheel 9 is in contact with the outer wall of the hopper 1, the rolling friction of the drive wheel 9 drives the rotating seat 2 to rotate around the central axis of the hopper 1. Angle sensors and speed sensors monitor the rotation state of the rotating seat 2 in real time and feed the signals back to the control system. The control system adjusts the operating state of the second drive motor 10 according to preset parameters or operator instructions to achieve precise control of the rotation angle and speed of the rotating seat 2. When the rotating seat 2 rotates to the preset limit position, the limit switch is triggered, and the control system stops the second drive motor 10 to prevent the rotating seat 2 from over-rotating.

[0042] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A bucket loading device for material conveying, characterized in that, include, silo (1), Rotary seat (2), which is rotatably disposed at the center of the hopper (1); The first lifting component 3 (3) is mounted on the rotating seat (2) at one end. The first lifting component 3 (3) is used to convey materials and rotates with the rotating seat (2). The discharge hopper (4) is located inside the silo (1), and the inlet end of the discharge hopper (4) is connected to the outlet end of the first lifting component 3 (3).

2. The bucket feeding device for material conveying according to claim 1, characterized in that, The first lifting component 3 (3) includes, A frame (301) is provided, one end of which is mounted on the rotating base (2). The frame (301) rotates with the rotating base (2). A first drive shaft (302) is rotatably mounted on the frame (301). There are at least two first drive shafts (302), which are evenly distributed on the frame (301) along the conveying direction. A first conveyor chain (303) is sleeved on the first drive shaft (302). The first lifting hopper (304) is disposed on the first conveying chain (303). There are several first lifting hoppers (304), and the several first lifting hoppers (304) are evenly distributed on the first conveying chain (303).

3. The bucket feeding device for material conveying according to claim 2, characterized in that, One end of the frame (301) is hinged to the rotating seat (2). The frame (301) rotates along the hinge point to adjust the angle between the frame (301) and the vertical direction. The first lifting component 3 (3) also includes a first drive motor (305). The first drive motor (305) is mounted on the rotating seat (2). The output end of the first drive motor (305) is connected to the hinge point of the frame (301).

4. The bucket feeding device for material conveying according to claim 1, characterized in that, It also includes a connecting pipe (5), the inlet end of which is connected to the outlet end of the discharge hopper (4), and the outlet end of which is connected to the silo (1).

5. A bucket feeding device for material conveying according to claim 4, characterized in that, The connecting pipe (5) is a four-way pipe; it also includes a delivery pump body (6), which is connected to one inlet end of the connecting pipe (5), and one inlet end of the connecting pipe (5) is used to deliver water.

6. A bucket feeding device for material conveying according to claim 5, characterized in that, The vertical height of the silo (1) is lower than the ground height; it also includes a storage silo (7), the vertical height of the storage silo (7) is higher than the ground height, and the inlet end of the storage silo (7) is connected to the silo (1).

7. A bucket feeding device for material conveying according to claim 6, characterized in that, It also includes a second lifting component (8), which is disposed on the storage bin (7) and is used to feed material from the silo (1) into the storage bin (7).

8. A bucket feeding device for material conveying according to claim 7, characterized in that, The second lifting component (8) includes, The pipe body (801) has its inlet end connected to the hopper (1) and its outlet end connected to the storage bin (7). A shaft (802) is rotatably disposed within the tube (801), and there are several shafts (802). The second conveyor chain (803) is sleeved on a plurality of shafts (802). The second conveying hopper (804) is evenly arranged on the second conveying hopper (804).

9. A bucket feeding device for material conveying according to claim 1, characterized in that, The rotating seat (2) has a drive unit (201) located on the periphery of the hopper (1); it also includes, A drive wheel (9) is rotatably mounted on the drive unit (201). The drive wheel (9) rotates to move along the periphery of the hopper (1). The drive wheel (9) drives the rotating seat (2) to rotate. The second drive motor (10) is mounted on the drive unit (201), and the output end of the second drive motor (10) is connected to the drive wheel (9).