Animal-derived extract purification residue separation device for easy waste collection
Patent Information
- Application Number
- CN202521954865.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-11
AI Technical Summary
此时腰椎间盘承受远超直立时的压力,纤维环长期处于拉伸劳损状态,并且劳损会逐渐扩散至全身,使操作人员整体疲劳感加剧,导致工作专注力下降
通过托板升降机构将收集盒抬升至合理高度,大约至腰部,操作人员可站立完成废料转移,彻底消除传统工艺中频繁弯腰、蹲姿带来的腰椎劳损风险,改善工作环境,并且托板在抬升过程中始终保持水平状态,收集盒无倾斜风险,避免湿滑废料洒落,保障操作安全。
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Figure CN224704030U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of separation device technology, specifically to a separation device for purified residues of animal-derived extracts that facilitates waste collection. Background Technology
[0002] In the purification and processing of animal-derived extracts, after extraction and concentration, impurities and residues need to be removed through physical separation to obtain high-purity target products. Animal-derived extracts are bioactive substances prepared from animal bones, skin, internal organs, and other tissues through processes such as enzymatic hydrolysis, alkaline hydrolysis, or supercritical fluid extraction. They are widely used in the fields of medicine, food, cosmetics, and biomaterials. Their production process involves core steps such as raw material pretreatment, extraction, purification, and drying. The solid-liquid separation and residue treatment during the purification stage directly affect product quality, production efficiency, and cost control.
[0003] In existing technologies, operators need to frequently bend over, squat, or even kneel to pick up, place, or drag the receiving hopper, keeping their torso and lower limbs in an excessively bent state. This puts immense pressure on the lumbar intervertebral discs, far exceeding the pressure experienced when standing upright. The annulus fibrosus is constantly under tension and strain, and this strain gradually spreads throughout the body, exacerbating overall operator fatigue and reducing work concentration.
[0004] In view of the above, this application is hereby submitted. Utility Model Content
[0005] The purpose of this invention is to provide a purification residue separation device for animal-derived extracts that facilitates waste collection, in order to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the present invention provides an animal-derived extract purification residue separation device that facilitates waste collection. The device includes a mounting base, inside which is installed a push-out assembly. The push-out assembly includes a first motor installed inside the mounting base. The output end of the first motor is connected to a reciprocating lead screw. A movable plate is threadedly connected to the outer wall of the reciprocating lead screw. Fixed brackets are fixedly connected to both sides of the top of the movable plate. Two connecting rods are rotatably connected to the side of the fixed brackets near the top, and the two connecting rods are arranged in parallel. A guide block is fixedly connected to the outer wall of one side of the upper connecting rod. A sliding plate is slidably connected to the end of the guide block away from the connecting rod. A guide groove is formed on the inner wall of the sliding plate, and the sliding plate is slidably connected to the guide block through the guide groove. A support plate is rotatably connected to the two fixed brackets through multiple connecting rods. A slot is formed on one side of the top of the support plate, and a collection box is placed on the inner wall of the slot.
[0007] Furthermore, a mounting housing is fixedly connected to one outer wall of the mounting base, and a screening assembly is installed on the inner wall of the mounting housing. The screening assembly includes a second motor installed on the inner wall of the mounting housing. A universal joint is connected to the output end of the second motor. An eccentric column is connected to the end of the universal joint away from the second motor. A connecting column is fixedly connected to the outer wall of the eccentric column. Filter sleeves are fixedly connected to both ends of the connecting column. Moving blocks are rotatably connected to both ends of the eccentric column. Springs are fixedly connected to the top and bottom ends of each moving block.
[0008] Furthermore, the outer wall of the first motor is fixedly connected to the inner wall of the mounting base, and one end of the reciprocating lead screw is rotatably connected to the mounting base.
[0009] Furthermore, the outer wall of the movable plate is slidably connected to the inner wall of the mounting base, and the grooved inner wall has an anti-slip texture.
[0010] Furthermore, the outer wall of the second motor away from the output end is fixedly connected to the inner wall of the mounting base, the outer wall of the moving block is slidably connected to the inner wall of the mounting housing, one end of the spring is fixedly connected to the inner wall of the mounting housing, and the other end of the spring is fixedly connected to the moving block.
[0011] Furthermore, a first door is provided on one side of the outer wall of the mounting base, and a second door is provided on the top of the mounting housing.
[0012] Furthermore, a switch door is rotatably connected to one side of the outer wall of the filter sleeve, and one side of the switch door is connected to the filter sleeve by a latch.
[0013] Compared with the prior art, the beneficial effects of this utility model are: The collection box is raised to a reasonable height, approximately waist level, by the pallet lifting mechanism, allowing operators to stand and transfer waste materials. This completely eliminates the risk of lumbar strain caused by frequent bending and squatting in traditional processes, improves the working environment, and ensures that the pallet remains level throughout the lifting process, preventing the collection box from tilting, avoiding slippery waste spillage, and ensuring operational safety.
[0014] The rotating drum ensures that the material is evenly distributed and continuously in contact with the filter screen. Combined with the up-and-down vibration, the waste is broken up, avoiding bridging and clogging. This ensures that the waste is fully discharged through the filter screen, significantly reducing the risk of waste residue mixed with the main material in the drum. This reduces the number of impurity removal steps in the subsequent purification of the main material and improves the purity of the final product. Attached Figure Description
[0015] Figure 1 A schematic diagram of the overall structure of an animal-derived extract purification residue separation device for easy waste collection; Figure 2 A schematic diagram of the internal structure of the outer shell installed in the animal-derived extract purification residue separation device for easy waste collection; Figure 3 A schematic diagram of the internal structure of the mounting base in an animal-derived extract purification residue separation device for easy waste collection; Figure 4 A schematic diagram of the structure of the component in the purification residue separation device for animal-derived extracts, designed to facilitate waste collection; Figure 5 A schematic diagram showing the disassembled components of an animal-derived extract purification residue separation device designed to facilitate waste collection; Figure 6 A schematic diagram of the sieving component in an animal-derived extract purification residue separation device for easy waste collection; Figure 7 A schematic diagram of the eccentric column in an animal-derived extract purification residue separation device designed to facilitate waste collection.
[0016] In the diagram: 1. Mounting base; 2. First motor; 3. Reciprocating lead screw; 4. Moving plate; 5. Fixing frame; 6. Connecting rod; 7. Guide block; 8. Sliding plate; 9. Guide groove; 10. Support plate; 11. Slot; 12. Collection box; 13. Mounting housing; 14. Second motor; 15. Universal joint; 16. Eccentric column; 17. Connecting column; 18. Moving block; 19. Spring; 20. Filter sleeve. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figures 1-7This utility model provides a technical solution: an animal-derived extract purification residue separation device that facilitates waste collection, including a mounting base 1. An ejection assembly is installed inside the mounting base 1. The ejection assembly includes a first motor 2 installed inside the mounting base 1. The output end of the first motor 2 is connected to a reciprocating screw 3. After the first motor 2 starts, the output end drives the reciprocating screw 3 to rotate. A moving plate 4 is threadedly connected to the outer wall of the reciprocating screw 3. Fixing frames 5 are fixedly connected to both sides of the top of the moving plate 4. The moving plate 4 converts the rotational motion of the reciprocating screw 3 into horizontal linear motion through the threaded connection, thereby driving the fixing frames 5 to move synchronously. Two connecting rods 6 are rotatably connected to the side of the fixing frame 5 near the top. The two connecting rods 6 are arranged in parallel. A guide block 7 is fixedly connected to the outer wall of one side of the upper connecting rod 6. The end of the guide block 7 away from the connecting rod 6... A sliding plate 8 is slidably connected, and a guide groove 9 is provided on the inner wall of the sliding plate 8. The sliding plate 8 is slidably connected to the guide block 7 through the guide groove 9. Two fixed frames 5 are rotatably connected to a support plate 10 through multiple connecting rods 6. A slot 11 is provided on one side of the top of the support plate 10. A collection box 12 is placed on the inner wall of the slot 11. The guide block 7 on the upper connecting rod 6 slides horizontally along the guide groove 9 of the sliding plate 8, limiting the lateral displacement of the support plate 10. The support plate 10 drives the collection box 12 to move horizontally until it is completely removed from below the discharge port of the screening component and reaches a safe area without equipment interference. The horizontal movement stage ends, and the first motor 2 continues to rotate, driving the moving plate 4 to continue to slide horizontally until the top surface of the support plate 10 is raised to a height that the operator can easily pick up and put down when their arm hangs down naturally. The first motor 2 stops rotating, and the lifting stage ends. At this time, the collection box 12 can be directly removed.
[0019] See Figure 2 , Figure 6 , Figure 7A mounting housing 13 is fixedly connected to one outer wall of the mounting base 1. A screening assembly is installed on the inner wall of the mounting housing 13. The screening assembly includes a second motor 14 installed on the inner wall of the mounting housing 13. The mounting housing 13 protects the second motor 14 from external impact damage. A universal joint 15 is connected to the output end of the second motor 14. An eccentric column 16 is connected to the end of the universal joint 15 away from the second motor 14. After the second motor 14 starts, it drives the universal joint 15 to rotate, thereby driving the eccentric column 16 to rotate. A connecting column 17 is fixedly connected to the outer wall of the eccentric column 16. Filter sleeves 20 are fixedly connected to both ends of the connecting column 17. The connecting column 17 realizes the rotation of the eccentric column 16. The rigid linkage with the filter sleeve 20 ensures lossless motion transmission. Both ends of the eccentric column 16 are rotatably connected to the moving blocks 18. The top and bottom of each moving block 18 are fixedly connected to the springs 19. The moving blocks 18 are vibration guide and support components, constraining the movement direction of the eccentric column 16 to ensure stable and controllable vibration. The moving blocks 18 are slidably connected to the inner wall of the mounting shell 13, converting the rotational centrifugal force of the eccentric column 16 into up-and-down directional sliding, avoiding random vibration deviation. The elastic restoring force of the springs 19 can amplify the vibration intensity, making it easier to break up waste, improving the waste screening rate, reducing hard collisions between the moving blocks 18 and the mounting shell 13, and extending the overall component life.
[0020] See Figure 4 , Figure 5 The outer wall of the first motor 2 is fixedly connected to the inner wall of the mounting base 1. The first motor 2 is the power source for pushing out the component. After the outer wall is rigidly fixed to the inner wall of the mounting base 1, it prevents the first motor 2 from moving during operation and ensures accurate power transmission. One end of the reciprocating screw 3 is rotatably connected to the mounting base 1 to avoid the reciprocating screw 3 from bending due to excessive force at a single point and to ensure transmission accuracy.
[0021] See Figure 4 The outer wall of the movable plate 4 is slidably connected to the inner wall of the mounting base 1. The inner wall of the slot 11 is provided with anti-slip texture. The anti-slip texture increases the friction between the slot 11 and the outer wall of the collection box 12, fixes the position of the collection box 12, prevents the collection box 12 from shifting in the slot 11, reduces the risk of waste spillage, and ensures the stability of the collection box 12 during movement.
[0022] See Figure 2A switch door is rotatably connected to one side of the outer wall of the filter sleeve 20. One side of the switch door is connected to the filter sleeve 20 by a latch. The rotatable connection allows the switch door to be directly flipped open and closed around the filter sleeve 20 without complete disassembly. Operators can quickly open the door to add animal-derived raw materials to be screened into the filter sleeve 20. After screening, the door can be opened directly to remove the remaining main material, shortening the loading and unloading time and adapting to the continuous production rhythm. The latch can rigidly fix the switch door to the filter sleeve 20, completely avoiding the centrifugal force and impact force generated by the rotation and vibration of the filter sleeve 20, which may cause the switch door to loosen and open. This prevents the main material remaining in the filter sleeve 20 from accidentally falling out and being wasted, or from mixing and contaminating with external waste materials, ensuring the safety of the screening process and the purity of the materials.
[0023] Working principle: After opening the switch door of the filter sleeve 20 and adding the animal source material to be screened, lock the switch door with the latch. At the same time, place the collection box 12 in the slot 11 of the tray 10, start the second motor 14, and drive the eccentric column 16 to rotate through the universal joint 15. The eccentric column 16 drives the filter sleeve 20 to rotate through the connecting column 17, so that the raw material is evenly contacted with the filter screen. On the other hand, the centrifugal force drives the moving blocks 18 at both ends to slide up and down along the inner wall of the mounting shell 13, breaking up the waste and causing the waste to fall into the collection box 12, while the main material is retained in the filter sleeve 20. After screening is completed, the first motor 2 is started, and the output end drives the reciprocating screw 3 to rotate. The moving plate 4 slides horizontally along the inner wall of the mounting base 1, driving the top fixed frame 5 to move synchronously, and driving the pallet 10 to move horizontally. At the same time, the guide block 7 on the upper connecting rod 6 slides along the guide groove 9 of the sliding plate 8 to limit the offset until the pallet 10 is separated from the interference area below the screening component. The first motor 2 continues to run, and the pallet 10 is driven by the connecting rod 6 to be smoothly lifted to a height that the operator can reach, so that the collection box 12 can be taken out to clean up the waste.
[0024] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. Furthermore, since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail here.
[0025] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An animal-derived extract purification residue separation device for facilitating waste collection, comprising a mounting base (1), characterized in that: The mounting base (1) is equipped with an ejection assembly, which includes a first motor (2) installed inside the mounting base (1). The output end of the first motor (2) is connected to a reciprocating lead screw (3). The outer wall of the reciprocating lead screw (3) is threaded with a moving plate (4). Both sides of the top of the moving plate (4) are fixedly connected to a fixing frame (5). Two connecting rods (6) are rotatably connected to the side of the fixing frame (5) near the top. The two connecting rods (6) are arranged in parallel, with the upper connecting rod (6) being the one that is rotatably connected to the top. A guide block (7) is fixedly connected to one side of the outer wall of the bracket (5). A sliding plate (8) is slidably connected to the end of the guide block (7) away from the connecting rod (6). A guide groove (9) is provided on the inner wall of the sliding plate (8). The sliding plate (8) is slidably connected to the guide block (7) through the guide groove (9). The two fixed brackets (5) are rotatably connected to a support plate (10) through multiple connecting rods (6). A slot (11) is provided on one side of the top of the support plate (10). A collection box (12) is placed on the inner wall of the slot (11).
2. The animal source extract purification residue separation apparatus for facilitating waste collection according to claim 1, wherein: A mounting housing (13) is fixedly connected to one side of the outer wall of the mounting base (1). A screening assembly is installed on the inner wall of the mounting housing (13). The screening assembly includes a second motor (14) installed on the inner wall of the mounting housing (13). A universal joint (15) is connected to the output end of the second motor (14). An eccentric column (16) is connected to the end of the universal joint (15) away from the second motor (14). A connecting column (17) is fixedly connected to the outer wall of the eccentric column (16). Filter sleeves (20) are fixedly connected to both ends of the connecting column (17). Moving blocks (18) are rotatably connected to both ends of the eccentric column (16). Springs (19) are fixedly connected to the top and bottom ends of each moving block (18).
3. The animal-derived extract purification residue separation apparatus for facilitating waste collection according to claim 2, wherein: The outer wall of the first motor (2) is fixedly connected to the inner wall of the mounting base (1), and one end of the reciprocating screw (3) is rotatably connected to the mounting base (1).
4. The animal-derived extract purification residue separation apparatus for facilitating waste collection according to claim 3, wherein: The outer wall of the movable plate (4) is slidably connected to the inner wall of the mounting base (1), and the inner wall of the slot (11) is provided with anti-slip texture.
5. The animal source extract purification residue separation apparatus for facilitating waste collection according to claim 4, wherein: The outer wall of the second motor (14) away from the output end is fixedly connected to the inner wall of the mounting base (1), and the outer wall of the moving block (18) is slidably connected to the inner wall of the mounting shell (13).
6. The animal source extract purification residue separation apparatus for facilitating waste collection according to claim 5, wherein: One end of the spring (19) is fixedly connected to the inner wall of the mounting housing (13), and the other end of the spring (19) is fixedly connected to the moving block (18).
7. The animal source extract purification residue separation apparatus for facilitating waste collection according to claim 6, wherein: A switch door is rotatably connected to one side of the outer wall of the filter sleeve (20), and one side of the switch door is connected to the filter sleeve (20) by a latch.
8. The animal source extract purification residue separation apparatus for facilitating waste collection according to claim 7, wherein: The mounting base (1) has a first door on one side of its outer wall, and the mounting housing (13) has a second door on its top.