A clog-preventing discharge device for glucose drying.
Patent Information
- Application Number
- CN202521599879.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-07-30
AI Technical Summary
[0003]为了弥补以上不足,本实用新型提供了一种葡萄糖烘干下料的防堵排料装置,旨在改善现有技术中部分葡萄糖烘干下料装置堵塞的问题
1、本实用新型中,通过电机a带动旋转轴在锥型下料桶内部进行旋转,通过旋转轴的转动带动破碎刀旋转将大块物料打碎成更小的颗粒,使物料更易于下料,降低因物料块过大导致堵塞的概率,同时也有利于后续工序对物料的处理防堵、稳定下料流量优化设备性能、提升产品质量,从而实现对于湿度较大、粘性较强的葡萄糖可提高旋转轴转速增强搅拌和推送力度确保下料顺畅使设备能适用于不同生产条件,扩大应用范围的效果。
Smart Images

Figure CN224704035U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glucose processing, and in particular to an anti-clogging discharge device for glucose drying and feeding. Background Technology
[0002] The anti-clogging discharge device for glucose drying is a specialized piece of equipment used in glucose processing to solve the problem of clogging that easily occurs during the discharge of dried glucose materials. It is mainly installed at the discharge port of glucose drying equipment (such as rotary drum dryers, fluidized bed dryers, etc.). Through specific structural design or auxiliary functions, it ensures that dried glucose granules, powders, and other materials can be discharged smoothly, avoiding poor discharge or clogging caused by material adhesion, agglomeration, accumulation, etc., thereby ensuring production continuity, improving production efficiency, and reducing equipment failures. The basic structure of the anti-clogging discharge device for glucose drying typically consists of a discharge channel adapted to the outlet of the drying equipment (the inner wall is mostly made of smooth and wear-resistant material), anti-clogging components (such as a vibrating motor and a spiral pusher), and discharge control components (such as a star-shaped discharge valve and a speed regulating mechanism). Its working principle is to reduce material adhesion through the smooth channel, avoid material accumulation and blockage by vibration or spiral pushing, and then adjust the discharge speed through the control components to ensure that the dried glucose is discharged smoothly and controllably to the subsequent processes. In existing technologies, some glucose drying and feeding anti-clogging discharge devices lack an auxiliary feeding rotating shaft, which lacks the stirring and dispersing effect of a rotating shaft. This results in clumps of material accumulating at narrow points such as the discharge port and pipe bends, directly blocking the feeding channel and causing feeding interruptions. The new design incorporates an auxiliary feeding rotating shaft in the glucose drying and feeding anti-clogging discharge device, specifically addressing the problems of glucose's high hygroscopicity, easy clumping, and poor flowability. This significantly improves the stability and efficiency of the feeding process. The rotating shaft, through the rotation of blades, spirals, or stirring rods, can directly disperse any glucose clumps that may form after drying, preventing clumps from accumulating at the discharge port and pipe bends. Therefore, this paper proposes an anti-clogging discharge device for glucose drying to solve the aforementioned problems. Utility Model Content
[0003] To overcome the above shortcomings, this utility model provides an anti-clogging discharge device for glucose drying, which aims to improve the clogging problem of some glucose drying discharge devices in the prior art.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: A glucose drying and feeding anti-clogging discharge device includes a motor a, a rotating shaft fixedly connected to the drive end of the motor a, a rotating triangular frame rotatably connected to the outside of the rotating shaft, two push-feeding plates rotatably connected to the outside of the rotating shaft, and a fixed shaft rotatably connected to the bottom of the rotating shaft. As a further description of the above technical solution: A conical feeding hopper is fixedly connected to the outside of the fixed shaft, a strainer is fixedly connected to the inside of the conical feeding hopper, a cleaning brush is provided on the top of the strainer, and a cleaning scraper is rotatably connected to the outside of the rotating shaft. As a further description of the above technical solution: The top of the rotating shaft is rotatably connected to multiple anti-stacking plates, the outside of the leak plate is rotatably connected to a rotating groove, and the bottom of the rotating groove is slidably connected to a sliding block. As a further description of the above technical solution: The bottom of the sliding block is fixedly connected to a support plate, the bottom of the support plate is fixedly connected to a support leg, and the bottom of the conical feeding hopper is fixedly connected to a discharge pipe. As a further description of the above technical solution: A load-bearing plate is fixedly connected to the outer side of the discharge pipe, and a motor b is fixedly connected to the top of the load-bearing plate. A spiral blade is fixedly connected to the drive end of the motor b. As a further description of the above technical solution: The discharge pipe is externally fixedly connected to two fixing blocks, the motor a is externally fixedly connected to the top of the conical discharge hopper, and the multiple support plates are externally fixedly connected to the outside of the conical discharge hopper. As a further description of the above technical solution: The outer inner side of the rotating groove is rotatably connected to the outside of the conical feeding hopper, and the outer side of the cleaning scraper is connected to the inside of the conical feeding hopper; As a further description of the above technical solution: The external arrangement of the spiral blades is connected to the inside of the discharge pipe.
[0005] This utility model has the following beneficial effects: 1. In this utility model, a motor a drives a rotating shaft to rotate inside a conical feeding hopper. The rotation of the rotating shaft drives the crushing blade to rotate, breaking large pieces of material into smaller particles, making the material easier to feed and reducing the probability of blockage caused by excessively large material pieces. At the same time, it is also beneficial for subsequent processes to prevent blockage, stabilize the feeding flow, optimize equipment performance, and improve product quality. Thus, for glucose with high moisture content and strong viscosity, the rotation speed of the rotating shaft can be increased to enhance the stirring and pushing force, ensuring smooth feeding and making the equipment suitable for different production conditions, thus expanding the scope of application.
[0006] 2. In this utility model, although the glucose is in granular form after drying, it is hygroscopic and easily causes the granules to stick together and clump due to changes in environmental humidity or local residual moisture, forming blockages at the discharge port, pipe corners, and other parts. The problem of blockage inside the conical discharge hopper is solved by the motor a driving the feeding plate to discharge the glucose in cooperation with the internal structure of the conical discharge hopper. Attached Figure Description
[0007] Figure 1 This is a three-dimensional schematic diagram of an anti-clogging discharge device for glucose drying according to the present invention. Figure 2 This is a schematic diagram of the structure of the pusher plate of the anti-blocking discharge device for glucose drying and feeding proposed in this utility model; Figure 3 This is a schematic diagram of the rotating blades of an anti-clogging discharge device for glucose drying and feeding proposed in this utility model. Legend: 1. Motor a; 2. Conical feeding hopper; 3. Fixed shaft; 4. Rotating shaft; 5. Rotating tripod; 6. Push feeding plate; 7. Cleaning scraper; 8. Anti-stacking plate; 9. Cleaning brush; 10. Slotted plate; 11. Sliding block; 12. Rotating groove; 13. Support plate; 14. Support leg; 15. Discharge pipe; 16. Load-bearing plate; 17. Motor b; 18. Spiral blade; 19. Fixed block. Detailed Implementation
[0008] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0009] Reference Figure 1 and Figure 2This utility model provides an embodiment of a glucose drying and feeding anti-clogging discharge device, including a motor a1. The motor a1 provides a stable rotational driving force, driving a rotating shaft 4 via a drive end. The rotating shaft 4, driven by the motor a1, is a key shaft connecting and driving the movement of multiple components. Its rotation transmits power to a rotating tripod 5, a pushing feeding plate 6, a cleaning scraper 7, and an anti-stall plate 8. The rotating shaft 4 is externally connected to a rotating tripod 5, and two pushing feeding plates 6 are externally connected to it. A fixed shaft 3 is externally connected to the bottom of the rotating shaft 4, ensuring the stability of its rotation center and preventing the shaking of the rotating shaft 4 from affecting the normal operation of other components, thus enhancing the stability of the entire device structure. A conical feeding hopper 2 is externally fixedly connected. The conical design of the feeding hopper 2 utilizes gravity to allow glucose to naturally accumulate at the bottom, facilitating subsequent discharge operations. An internally fixed screen plate 10 is internally fixedly connected, with multiple sieve holes for filtering glucose. The material undergoes preliminary screening, and the feeding speed is controlled to prevent a large amount of material from rushing into the discharge pipe 15 and causing blockage. A cleaning brush 9 is installed at the top, which plays a buffering and filtering role. A cleaning scraper 7 is rotatably connected to the outside of the rotating shaft 4 to remove glucose residues adhering to the barrel wall in a timely manner, preventing residual material from clumping and causing blockage of the feeding channel, and ensuring the cleanliness of the barrel wall. Multiple anti-stacking plates 8 are rotatably connected to the top of the rotating shaft 4 to prevent material from accumulating at the top and forming a material arch, ensuring that the material can smoothly enter the space below the barrel, reducing the possibility of blockage from the source. A rotating groove 12 is rotatably connected to the outside of the drain plate 10 to facilitate adjustment of the support angle of the support plate 13, further improving the stability of the device placement.
[0010] Reference Figures 2 to 3The bottom of the rotating trough 12 is slidably connected to a sliding block 11, which adapts to different installation environments or allows for fine-tuning of the device, enhancing its installation flexibility and adaptability. A support plate 13 is fixedly connected to the bottom, serving to bear and distribute weight, ensuring the device does not tip over during operation. Support legs 14 are also fixedly connected to the bottom. A discharge pipe 15 is fixedly connected to the bottom of the conical discharge hopper 2, effectively preventing material blockage and ensuring smooth discharge. A load-bearing plate 16 is fixedly connected to the outer side, ensuring the motor b17 does not shift due to vibration during operation and maintaining a stable connection with the spiral blades 18. The motor b17 is fixedly connected to the top, providing power for the conveying of glucose material within the discharge pipe 15, ensuring smooth discharge from the discharge pipe 15. The fixed connection with spiral blades 18 is particularly suitable for conveying glucose materials with a certain degree of viscosity, ensuring the continuity of discharge. The discharge pipe 15 is designed with a diameter that can adapt to the normal discharge speed of glucose. There are two fixed blocks 19 on the outside to further improve the stability of the discharge pipe 15 and prevent it from shaking during material conveying. The motor a1 is externally fixedly connected to the top of the conical discharge hopper 2. Multiple support plates 13 are externally fixedly connected to the outside of the conical discharge hopper 2. The rotating groove 12 is rotatably connected to the outside of the conical discharge hopper 2. The cleaning scraper 7 is externally connected to the inside of the conical discharge hopper 2. The spiral blades 18 utilize the principle of spiral conveying to effectively prevent material from clogging in the discharge pipe 15. It is particularly suitable for conveying glucose materials with a certain degree of viscosity and ensures the continuity of discharge. The external connection is externally connected to the inside of the discharge pipe 15.
[0011] Working principle: After drying, the glucose material enters the conical feeding hopper 2 from the top of the device. The motor a1 drives the rotating shaft 4 to rotate, which drives the multiple anti-stacking plates 8 at the top to rotate synchronously. The rotational force disperses the material, preventing the material from accumulating at the top of the hopper and forming a material arch. At the same time, it ensures that the material falls smoothly into the space below the hopper, reducing the risk of blockage from the source. After entering the conical feeding hopper 2, the material gathers to the bottom due to gravity. The feeding fixing shaft 3 plays a fixing role. When passing through the sieve plate 10, the multiple sieve holes of the sieve plate 10 perform preliminary screening of the material. The cleaning brush 9 cleans the surface of the sieve plate 10 and controls the feeding speed to prevent a large amount of material from rushing into the bottom and causing blockage. The rotating shaft 4 drives the cleaning scraper 7 to rotate inside the barrel wall, promptly removing glucose residue adhering to the barrel wall and preventing residual material from clogging the discharge channel. The rotating shaft 4 drives the rotating triangular frame 5 and the pushing discharge plate 6 to further assist the downward flow of the material and enhance its fluidity. When the material from the strainer plate 10 enters the discharge pipe 15 at the bottom of the conical discharge barrel 2, the motor b17 starts, driving the spiral blades 18 inside the discharge pipe 15 to rotate. Using the spiral conveying principle, the material is pushed along the discharge pipe 15. The continuous rotation of the spiral blades 18 can form a continuous thrust on the sticky glucose material, preventing the material from getting stuck in the pipe. Internal stagnation and blockage ensure continuous discharge. The diameter design of the discharge pipe 15 is adapted to the normal glucose discharge speed, and the conveying force of the spiral blade 18 further ensures smooth material passage. When the sliding block 11 slides in the rotating groove 12, the angle of the support plate 13 can be adjusted to adapt to different installation environments. The support leg 14 supports the operation of the entire structure to ensure the overall stability of the device and avoid the impact of vibration or tilt on material flow. The load-bearing plate 16 supports the motor b17, and the fixing block 19 enhances the connection stability between the discharge pipe 15 and the conical discharge bucket 2 to prevent material blockage caused by shaking during the conveying process.
[0012] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A glucose drying and feeding anti-clogging discharge device, comprising a motor a (1), characterized in that: The drive end of the motor a (1) is fixedly connected to a rotating shaft (4), the outside of the rotating shaft (4) is rotatably connected to a rotating tripod (5), the outside of the rotating shaft (4) is rotatably connected to two push-out plates (6), and the bottom of the rotating shaft (4) is rotatably connected to a fixed shaft (3).
2. The anti-clogging discharge device for glucose drying according to claim 1, characterized in that: The fixed shaft (3) is externally fixedly connected to a conical feeding bucket (2), and the conical feeding bucket (2) is internally fixedly connected to a strainer (10). A cleaning brush (9) is provided on the top of the strainer (10), and a cleaning scraper (7) is rotatably connected to the outside of the rotating shaft (4).
3. The anti-clogging discharge device for glucose drying according to claim 2, characterized in that: The top of the rotating shaft (4) is rotatably connected to a plurality of anti-stacking plates (8), the outside of the leak plate (10) is rotatably connected to a rotating groove (12), and the bottom of the rotating groove (12) is slidably connected to a sliding block (11).
4. The anti-clogging discharge device for glucose drying according to claim 3, characterized in that: The bottom of the sliding block (11) is fixedly connected to a support plate (13), the bottom of the support plate (13) is fixedly connected to a support leg (14), and the bottom of the conical discharge bucket (2) is fixedly connected to a discharge pipe (15).
5. The anti-clogging discharge device for glucose drying according to claim 4, characterized in that: A load-bearing plate (16) is fixedly connected to the outer side of the discharge pipe (15), and a motor b (17) is fixedly connected to the top of the load-bearing plate (16). A spiral blade (18) is fixedly connected to the drive end of the motor b (17).
6. The anti-clogging discharge device for glucose drying according to claim 5, characterized in that: The discharge pipe (15) is externally fixedly connected to two fixing blocks (19), the motor a (1) is externally fixedly connected to the top of the conical discharge bucket (2), and the multiple support plates (13) are externally fixedly connected to the outside of the conical discharge bucket (2).
7. The anti-clogging discharge device for glucose drying according to claim 3, characterized in that: The outer inner side of the rotating groove (12) is rotatably connected to the outside of the conical feeding hopper (2), and the outer side of the cleaning scraper (7) is connected to the inside of the conical feeding hopper (2).
8. The anti-clogging discharge device for glucose drying according to claim 5, characterized in that: The external arrangement of the spiral blade (18) is connected to the inside of the discharge pipe (15).