A label rewinding mechanism
Patent Information
- Application Number
- CN202521968176.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0004]本实用新型的目的在于提供一种标签回卷机构,解决了传统标签回卷机在使用的过程中,不便于根据卷径变化或介质张力波动调整收卷状态,在标签卷的直径逐渐增大或停止打印时,容易导致张力不平衡,造成打印机的打印头损坏的问题
1、本实用新型通过设置收卷组件与张力检测组件协同工作,实现了对标签纸收卷过程中张力的实时监测与自动调节,张力检测组件利用摆动杆和摆动臂感应标签纸张力变化,并通过转杆带动角度电位器的检测轴转动,将机械摆动转化为电信号反馈至控制模块,控制模块根据角度电位器检测到的摆动角度大小判断当前张力状态,动态调节步进电机的转速,张力过大时降低收卷速度,张力异常升高至预设上限时则停止收卷,有效避免了因张力过大导致标签纸拉伸变形、断裂或打印头受损等问题,提升了设备运行的稳定性和标签收卷质量。
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Figure CN224704073U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of label paper production technology, specifically a label rewinding mechanism. Background Technology
[0002] The label rewinder is the final step in the label paper production line. After the label paper is printed by the printer, it is discharged through the print head and enters the rewinder. At this time, the rewinding mechanism works to collect and store the printed labels. The label rewinder is usually used in conjunction with the printer, so it is necessary to ensure that the speed of the label rewinder and the printer are consistent and that the rewinder can start and stop with the printer.
[0003] However, traditional label rewinding machines are not convenient to adjust the winding state according to changes in roll diameter or fluctuations in media tension during use. When the diameter of the label roll gradually increases or printing stops, tension imbalance is easily caused, resulting in damage to the printer head. Utility Model Content
[0004] The purpose of this invention is to provide a label rewinding mechanism that solves the problem that traditional label rewinding machines are not easy to adjust the rewinding state according to changes in roll diameter or fluctuations in media tension during use. When the diameter of the label roll gradually increases or printing stops, tension imbalance is easily caused, resulting in damage to the printer head.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a label rewinding mechanism, including a housing, on which a winding assembly and a tension detection assembly are installed. The winding assembly winds up the label paper, and the tension detection assembly detects the force on the label paper during the winding process. A support rod is installed on the surface of the housing, and the support rod is located on the opposite side of the winding assembly and the tension detection assembly to support the label paper.
[0006] As a preferred embodiment of the label rewinding mechanism of this utility model, a limiting sleeve is installed on the surface of the support rod, and the label paper is located on the surface of the limiting sleeve and is movably connected to it to prevent the label paper from shifting during the rewinding process.
[0007] As a preferred embodiment of the label rewinding mechanism of this utility model, the winding assembly includes a winding rod and a stepper motor. The winding rod is rotatably connected to the housing, and one end of the winding rod extends to the outside of the housing and is fitted with an anti-slip sleeve.
[0008] In a preferred embodiment of the label rewinding mechanism of this utility model, the output shaft of the stepper motor is equipped with a first driving wheel, the surface of the winding rod is sleeved with a first driven wheel, and the surfaces of the first driving wheel and the first driven wheel are connected by a first belt.
[0009] As a preferred embodiment of the label rewinding mechanism of this utility model, the stepper motor is fixedly connected to a motor base at its bottom, and the motor base is installed on the bottom of the inner wall of the housing.
[0010] As a preferred embodiment of the label rewinding mechanism of this utility model, the tension detection component includes a rotating rod and an angle potentiometer. The rotating rod is rotatably connected to the housing. One end of the rotating rod extends to the outside of the housing and is fitted with a swing arm. A swing rod is installed at the end of the swing arm away from the rotating rod.
[0011] In a preferred embodiment of the label rewinding mechanism of this utility model, a detection shaft is installed at the detection end of the angle potentiometer, a second driving wheel is sleeved on the detection shaft, a second driven wheel is sleeved on the surface of the rotating rod, and a second belt is drivingly connected to the surfaces of the second driving wheel and the second driven wheel.
[0012] In a preferred embodiment of the label rewinding mechanism of this utility model, a plate is fixedly connected to the angle potentiometer, the plate is installed at the bottom of the inner wall of the housing, and the detection shaft is connected to the plate through a bearing.
[0013] As a preferred embodiment of the label rewinding mechanism of this utility model, the top of the housing is provided with a cover, and a control module is fixedly installed on the cover. The control module is electrically connected to the winding assembly and the tension detection assembly.
[0014] As a preferred embodiment of the label rewinding mechanism of this utility model, the bottom four corners of the housing are fixedly installed with support legs.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model achieves real-time monitoring and automatic adjustment of the tension during label paper winding by setting the winding assembly and tension detection assembly to work together. The tension detection assembly uses a swing rod and swing arm to sense changes in the force of the label paper, and drives the detection shaft of the angle potentiometer to rotate through the rotating rod, converting the mechanical swing into an electrical signal that is fed back to the control module. The control module judges the current tension state based on the swing angle detected by the angle potentiometer and dynamically adjusts the speed of the stepper motor. When the tension is too high, the winding speed is reduced; when the tension abnormally rises to the preset upper limit, the winding stops. This effectively avoids problems such as label paper stretching and deformation, breakage, or printhead damage caused by excessive tension, and improves the stability of equipment operation and label winding quality.
[0016] 2. This utility model effectively guides and laterally limits the label paper entering the winding area by setting a limiting sleeve on the surface of the support rod, preventing the label from deviating during winding. The winding rod is equipped with an anti-slip sleeve to enhance the friction between it and the label paper, ensuring smooth winding without slippage. The whole machine has a compact structure, and the shell and cover protect the internal transmission components. The support legs provide stable support, and the control module is integrated and installed on the cover, which is convenient for maintenance and wiring. This solution not only improves the level of automation control, but also enhances the reliability and service life of the equipment, and is suitable for use with high-precision label printing equipment. Attached Figure Description
[0017] The accompanying drawings, as part of this utility model, are used to provide a further understanding of the present utility model. The illustrative embodiments and descriptions of the present utility model are used to explain the present utility model, but do not constitute an undue limitation of the present utility model. Obviously, the drawings described below are merely some embodiments; those skilled in the art can obtain other drawings based on these drawings without any creative effort.
[0018] In the attached diagram: Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 ; Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 2 ; Figure 3 This is a schematic diagram of the winding assembly of this utility model; Figure 4 This is a schematic diagram of the tension detection component of this utility model. Figure 1 ; Figure 5 This is a schematic diagram of the tension detection component of this utility model. Figure 2 .
[0019] In the diagram: 1. Housing; 2. Winding assembly; 3. Tension detection assembly; 4. Support rod; 5. Limiting sleeve; 6. Cover; 7. Control module; 8. Support leg; 201. Winding rod; 202. Anti-slip sleeve; 203. Motor base; 204. Stepper motor; 205. First driving pulley; 206. First belt; 207. First driven pulley; 301. Rotating rod; 302. Swing arm; 303. Swing rod; 304. Angle potentiometer; 305. Plate; 306. Second driving pulley; 307. Second belt; 308. Second driven pulley; 309. Detection shaft.
[0020] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0022] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Please see Figures 1-5 A label rewinding mechanism includes a housing 1, on which a winding assembly 2 and a tension detection assembly 3 are mounted. The winding assembly 2 winds up the label paper, and the tension detection assembly 3 detects the force on the label paper during the winding process.
[0025] Furthermore, a support rod 4 is installed on the surface of the housing 1. The support rod 4 is located on the opposite side of the winding assembly 2 and the tension detection assembly 3 to support the label paper.
[0026] Furthermore, a limiting sleeve 5 is installed on the surface of the support rod 4, and the label paper is located on the surface of the limiting sleeve 5 and is movably connected to it to prevent the label paper from shifting during the winding process.
[0027] Furthermore, the winding assembly 2 includes a winding rod 201 and a stepper motor 204. The winding rod 201 is rotatably connected to the housing 1, and one end of the winding rod 201 extends to the outside of the housing 1 and is fitted with an anti-slip sleeve 202.
[0028] Furthermore, the output shaft of the stepper motor 204 is equipped with a first drive wheel 205, and the surface of the winding rod 201 is fitted with a first driven wheel 207. The surfaces of the first drive wheel 205 and the first driven wheel 207 are connected by a first belt 206.
[0029] Furthermore, a motor mount 203 is fixedly connected to the bottom of the stepper motor 204, and the motor mount 203 is installed on the bottom of the inner wall of the housing 1.
[0030] Furthermore, the tension detection assembly 3 includes a rotating rod 301 and an angle potentiometer 304. The rotating rod 301 is rotatably connected to the housing 1. One end of the rotating rod 301 extends to the outside of the housing 1 and is fitted with a swing arm 302. A swing rod 303 is installed at the end of the swing arm 302 away from the rotating rod 301.
[0031] Furthermore, a detection shaft 309 is installed on the detection end of the angle potentiometer 304, a second driving wheel 306 is sleeved on the detection shaft 309, a second driven wheel 308 is sleeved on the surface of the rotating rod 301, and a second belt 307 is connected to the surfaces of the second driving wheel 306 and the second driven wheel 308 for transmission.
[0032] Furthermore, a plate 305 is fixedly connected to the angle potentiometer 304. The plate 305 is installed at the bottom of the inner wall of the housing 1, and the detection shaft 309 is connected to the plate 305 through a bearing.
[0033] Furthermore, the top of the housing 1 is provided with a cover 6, which protects the components inside the housing 1. A control module 7 is fixedly installed on the cover 6. The control module 7 is electrically connected to the winding assembly 2 and the tension detection assembly 3 to control the winding process.
[0034] Furthermore, support legs 8 are fixedly installed at the four corners of the bottom of the housing 1, and the support legs 8 provide stable support for the bottom of the housing 1.
[0035] After the printer finishes printing the label, the rewind assembly 2 rewinds the label. During the rewinding process, the label is wrapped around the bottom of the tension detection assembly 3 and the top of the support rod 4. The limiting sleeve 5 limits the label on the support rod 4 to prevent it from shifting during the rewinding process. As the rewind assembly 2 rewinds, the label is wrapped around the surface of the rewind assembly 2 to form a label roll. As the roll increases, the rewinding tension of the label increases and drives the swing rod 303 and swing arm 302 of the tension detection assembly 3 to swing. The angle potentiometer 304 on the tension detection assembly 3 detects the swing angle. The larger the swing angle, the greater the tension. The rewinding speed of the rewind assembly 2 is controlled according to the swing angle. When the tension increases, the rewinding speed is reduced to prevent damage to the label paper and the print head. When printing stops, the tension reaches the highest preset value, and the rewind assembly 2 is controlled to stop rewinding.
[0036] During the operation of the winding assembly 2, the stepper motor 204 controls the rotation of the winding rod 201 through the first driving wheel 205, the first belt 206 and the first driven wheel 207. The winding rod 201 winds up the label paper. The anti-slip sleeve 202 is fitted on the surface of the winding rod 201 to increase the surface friction of the winding rod 201 and prevent slippage during the winding process.
[0037] During the operation of the tension detection component 3, the label paper is wound around the bottom of the swing rod 303. When the tension of the label paper fluctuates, the swing rod 303 and the swing arm 302 drive the rotating rod 301 to rotate. The rotating rod 301 drives the detection shaft 309 to rotate through the second driven wheel 308, the second belt 307 and the second driving wheel 306. The angle potentiometer 304 detects the rotation angle of the detection shaft 309 and transmits the detection data to the control module 7. The control module 7 adjusts the working state of the stepper motor 204 according to the detection angle, reducing the speed of the stepper motor 204 or controlling the stepper motor 204 to stop working.
[0038] Numerous specific details are set forth in the specification provided herein. However, it will be understood that embodiments of the present invention may be practiced without these specific details. In some instances, well-known methods, structures, and techniques have not been shown in detail so as not to obscure the understanding of this specification.
[0039] Furthermore, those skilled in the art will understand that although some embodiments described herein include certain features found in other embodiments but not others, combinations of features from different embodiments are also within the scope of protection of this invention and form different embodiments. For example, in the embodiments described above, those skilled in the art can use them in combination based on known technical solutions and the technical problems to be solved by this application.
[0040] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A label rewinding mechanism, comprising a housing (1), characterized in that: The housing (1) is equipped with a winding assembly (2) and a tension detection assembly (3). The winding assembly (2) winds up the label paper, and the tension detection assembly (3) detects the force of the label paper during the winding process. The housing (1) is equipped with a support rod (4), which is located on the opposite side of the winding assembly (2) and the tension detection assembly (3) to support the label paper.
2. The label rewinding mechanism according to claim 1, characterized in that: The support rod (4) is fitted with a limiting sleeve (5), and the label paper is located on the surface of the limiting sleeve (5) and is movably connected to it to prevent the label paper from shifting during the winding process.
3. The label rewinding mechanism according to claim 1, characterized in that: The winding assembly (2) includes a winding rod (201) and a stepper motor (204). The winding rod (201) is rotatably connected to the housing (1). One end of the winding rod (201) extends to the outside of the housing (1) and is fitted with an anti-slip sleeve (202).
4. The label rewinding mechanism according to claim 3, characterized in that: The output shaft of the stepper motor (204) is equipped with a first drive wheel (205), and the surface of the winding rod (201) is fitted with a first driven wheel (207). The surfaces of the first drive wheel (205) and the first driven wheel (207) are connected by a first belt (206).
5. A label rewinding mechanism according to claim 4, characterized in that: The stepper motor (204) is fixedly connected to a motor mount (203) at its bottom, and the motor mount (203) is installed on the bottom of the inner wall of the housing (1).
6. The label rewinding mechanism according to claim 1, characterized in that: The tension detection assembly (3) includes a rotating rod (301) and an angle potentiometer (304). The rotating rod (301) is rotatably connected to the housing (1). One end of the rotating rod (301) extends to the outside of the housing (1) and is fitted with a swing arm (302). A swing rod (303) is installed at the end of the swing arm (302) away from the rotating rod (301).
7. A label rewinding mechanism according to claim 6, characterized in that: The detection end of the angle potentiometer (304) is equipped with a detection shaft (309), a second driving wheel (306) is sleeved on the detection shaft (309), a second driven wheel (308) is sleeved on the surface of the rotating rod (301), and a second belt (307) is connected to the surfaces of the second driving wheel (306) and the second driven wheel (308) for transmission.
8. A label rewinding mechanism according to claim 7, characterized in that: A plate (305) is fixedly connected to the angle potentiometer (304). The plate (305) is installed at the bottom of the inner wall of the housing (1). The detection shaft (309) is connected to the plate (305) through a bearing.
9. A label rewinding mechanism according to claim 1, characterized in that: The top of the housing (1) is provided with a cover (6), and a control module (7) is fixedly installed on the cover (6). The control module (7) is electrically connected to the winding assembly (2) and the tension detection assembly (3).
10. A label rewinding mechanism according to claim 1, characterized in that: The shell (1) has four fixed legs (8) installed at the bottom corners.