A separator capable of automatically adjusting the positioning of the coil winding position
Patent Information
- Application Number
- CN202522024263.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-20
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-20
AI Technical Summary
但是现有的纵剪线在生产多条产品时，需要人工手动调整产品卷取定位的分割器，需要用卷尺进行手动测量调整，遇到条数多的产品时调整时间及误差较大，会在卷取时产品产生偏差导致最后整体不齐，为此我们提出了一种自动调整卷材卷取位置定位的分割器
[0010]本实用新型的优点在于：（1）本实用新型中，多个分隔片可以在卷取辊的外侧进行滑动，另外通过丝杆和传动管之间的配合使得调节座上的插柱分别与多个分隔片内侧的插接槽相对齐，使插柱插进插接槽中对分隔片和调节座之间进行连接，利用伺服电机带动丝杆转动，通过丝杆和传动管之间的传动带动调节座和分隔片进行移动，同时利用伺服电机上的测量编码器对分隔片的移动距离进行把控，实现了自动对分隔片的位置进行调节的功能。
Smart Images
Figure CN224704115U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of slitting line dividers, and more specifically, to a divider that automatically adjusts the winding position of the roll material. Background Technology
[0002] A slitting line is a complete set of industrial equipment used for longitudinally cutting metal coils. It uses precision cutters to cut wide metal coils into narrow strips of a specific width and then rewinds them. Specifically, it employs multiple sets of parallel disc cutters that continuously longitudinally shear the metal coils via mechanical transmission. The processing flow includes unwinding, leveling, longitudinal slitting, waste edge treatment, and narrow strip winding. However, existing slitting lines require manual adjustment of the product winding positioning divider when producing multiple products. This manual measurement and adjustment using a measuring tape is necessary, which is time-consuming and prone to errors when dealing with a large number of products. This can lead to product deviations during winding, resulting in uneven final product alignment. Therefore, we propose an automatic adjustment divider for the coil winding position. Utility Model Content
[0003] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a divider that automatically adjusts the winding position of the roll material.
[0004] To solve the above problems, the present invention adopts the following technical solution: a divider for automatically adjusting the winding position of a roll material, comprising a winding roller, a moving groove provided on the side of the winding roller, an adjusting mechanism provided on the winding roller, multiple sliding grooves opened on the outer side of the winding roller, an electromagnet plate fixedly installed in the inner cavity of each of the multiple sliding grooves, multiple dividing plates sleeved on the outer side of the winding roller, multiple iron blocks fixedly connected to the inner surface of each of the multiple dividing plates, the ends of the multiple iron blocks slidably connected to the inner cavity of the sliding groove and in contact with the electromagnet plate, a reduction motor provided on the outer side of one end of the winding roller, the output shaft of the reduction motor being connected to one end of the winding roller through a coupling, two drive seats fixedly connected to the inner side of the dividing plates, the ends of the two drive seats extending into the inner cavity of the moving groove and provided with insertion grooves.
[0005] In a preferred embodiment of this utility model, the adjustment mechanism includes a servo motor disposed on the other side of the take-up roller and a lead screw rotatably connected to the inner cavity of the moving groove via a bearing. The end of the lead screw extends to the outside of the take-up roller and is fixedly connected to an electromagnetic coupling. The other end of the electromagnetic coupling is connected to the output shaft of the servo motor. A measuring encoder is disposed on the servo motor. A transmission tube is sleeved on the outside of the lead screw. An adjustment seat is fixedly sleeved on the outside of the transmission tube. Both ends of the adjustment seat are provided with mounting grooves. Electric push rods are fixedly installed in the inner cavities of the two mounting grooves. The output ends of the two electric push rods are respectively fixedly connected to insert pins. The ends of the insert pins are movably sleeved into the inner cavity of the insertion groove.
[0006] As a preferred embodiment of this utility model, the end of the take-up roller is provided with a rotating conductive slip ring, and the end of the take-up roller is provided with a plurality of threading holes.
[0007] In a preferred embodiment of this utility model, the side of the iron block is in contact with the inner wall of the chute, and support bearings are fixedly sleeved on the outer sides of both ends of the winding roller.
[0008] In a preferred embodiment of this utility model, the inner wall of the moving groove is fitted with the side of the adjusting seat, and the side of the driving seat is fitted with the inner wall of the moving groove.
[0009] In a preferred embodiment of this utility model, the width of the inner cavity of the insertion slot is equal to the outer diameter of the insertion post.
[0010] The advantages of this utility model are: (1) In this utility model, multiple separators can slide on the outside of the take-up roller. In addition, through the cooperation between the lead screw and the transmission tube, the pins on the adjustment seat are aligned with the insertion slots on the inner side of the multiple separators, so that the pins are inserted into the insertion slots to connect the separators and the adjustment seat. The servo motor drives the lead screw to rotate, and the transmission between the lead screw and the transmission tube drives the adjustment seat and the separators to move. At the same time, the measuring encoder on the servo motor controls the moving distance of the separators, thus realizing the function of automatically adjusting the position of the separators.
[0011] (2) In this utility model, the combination of the slide groove, the electromagnet plate and the iron block ensures that the separator is stably sleeved on the outside of the take-up roller; in addition, when the position of the separator is adjusted, the electromagnet plate is energized to generate magnetic attraction, and the electromagnet plate is used to fix the iron block and the separator. Attached Figure Description
[0012] Figure 1 is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 is a schematic diagram of the structure of the movable groove of this utility model.
[0014] Figure 3 is a cross-sectional schematic diagram of the take-up roller of this utility model.
[0015] Figure 4 is a cross-sectional schematic diagram of the lead screw of this utility model.
[0016] Figure 5 is a schematic diagram of the structure of the adjustment seat of this utility model.
[0017] Figure 6 is a schematic diagram of the structure of the separator of this utility model.
[0018] The following are the labels in the diagram: 1. Take-up roller; 2. Adjusting mechanism; 3. Slide groove; 4. Electromagnetic plate; 5. Separator; 6. Iron block; 7. Moving groove; 8. Drive seat; 9. Insertion groove; 10. Gear motor; 11. Support bearing; 12. Rotary conductive slip ring; 13. Servo motor; 14. Lead screw; 15. Electromagnetic coupling; 16. Measuring encoder; 17. Transmission tube; 18. Adjusting seat; 19. Mounting groove; 20. Electric push rod; 21. Insertion post; 22. Wire hole. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example 1
[0022] As shown in Figures 1 to 6, an automatic adjustment and positioning divider for roll material winding includes a winding roller 1, a moving groove 7 on the side of the winding roller 1, an adjusting mechanism 2 on the winding roller 1, multiple sliding grooves 3 on the outer side of the winding roller 1, an electromagnet plate 4 fixedly installed in the inner cavity of each of the multiple sliding grooves 3, and multiple dividing plates 5 sleeved on the outer side of the winding roller 1.
[0023] Multiple iron blocks 6 are fixedly connected to the inner sides of multiple separator plates 5. The ends of multiple iron blocks 6 are slidably connected to the inner cavity of the slide groove 3 and in contact with the electromagnet plate 4. A reduction motor 10 is provided on the outer side of one end of the winding roller 1. The output shaft of the reduction motor 10 is connected to one end of the winding roller 1 through a coupling. Two drive seats 8 are fixedly connected to the inner side of the separator plate 5. The ends of the two drive seats 8 extend into the inner cavity of the moving groove 7 and are provided with insertion grooves 9. The side of the iron block 6 is in contact with the inner wall of the slide groove 3. Support bearings 11 are fixedly sleeved on the outer sides of both ends of the winding roller 1. The winding roller 1 is supported and installed on the slitting line winding equipment by means of the support bearings 11. Example 2
[0024] Based on Embodiment 1, as shown in Figures 1 to 6, the adjustment mechanism 2 includes a servo motor 13 disposed on the other side of the take-up roller 1 and a lead screw 14 rotatably connected to the inner cavity of the moving groove 7 via bearings. Both the servo motor 13 and the reduction motor 10 are mounted and fixed on mounting seats provided on the slitting line, which is a conventional installation technique. Additionally, protective mesh covers can be provided on the outside of the servo motor 13 and the reduction motor 10 to protect them. The end of the lead screw 14 extends to the outside of the take-up roller 1 and is fixedly connected to an electromagnetic coupling 15. The other end of the electromagnetic coupling 15 is connected to the output shaft of the servo motor 13. A measuring encoder 16 is provided on the servo motor 13. A transmission tube 17 is sleeved on the outside of the lead screw 14, forming a lead screw drive assembly between the lead screw 14 and the transmission tube 17, which is existing technology. An adjustment seat 18 is fixedly sleeved on the outside of the transmission tube 17. Both ends of the device are provided with mounting grooves 19. Electric push rods 20 are fixedly installed in the inner cavity of both mounting grooves 19. The output ends of the two electric push rods 20 are respectively fixedly connected to the plugs 21. The ends of the plugs 21 are movably sleeved into the inner cavity of the insertion groove 9. The inner wall of the moving groove 7 is in contact with the side of the adjusting seat 18. The inner wall of the moving groove 7 is used to limit the adjusting seat 18, so that the adjusting seat 18 can only move along the axial direction of the lead screw 14. The side of the drive seat 8 is in contact with the inner wall of the moving groove 7 to ensure the stability of the drive seat 8 sliding in the inner cavity of the moving groove 7. The width of the inner cavity of the insertion groove 9 is equal to the outer diameter of the plug 21 to ensure the stability of the plug 21 when it is inserted into the inner cavity of the insertion groove 9. Example 3
[0025] Based on Embodiment 1 and Embodiment 2, as shown in Figures 1 and 4, a rotating conductive slip ring 12 is provided at the end of the take-up roller 1, and a plurality of wire holes 22 are provided at the end of the take-up roller 1. The inner cavity of the wire hole 22 is used to pass through the wire that supplies power to the electric push rod 20 and the electromagnet plate 4, and the other end of the wire is connected to the rotating conductive slip ring 12. The rotating conductive slip ring 12 ensures that the electric push rod 20 and the electromagnet plate 4 on the take-up roller 1 can be powered.
[0026] It should be noted that this utility model is a separator for automatically adjusting the winding position of roll material. When it is necessary to adjust the distance between multiple separators 5, the electromagnetic coupling 15 is energized to connect the output shaft of the servo motor 13 to the end of the lead screw 14. Then, the servo motor 13 is started to drive the electromagnetic coupling 15 and the lead screw 14 to rotate. Through the transmission between the lead screw 14 and the transmission tube 17, the adjusting seat 18 and the insert 21 are moved, so that the insert 21 moves to the position opposite to the drive seat 8 inside the separator 5 to be moved. At this time, the electric push rod 20 is activated to drive the insert 21 to insert into the inner cavity of the insertion slot 9, thereby connecting the separator 5 and the insert 21. Then, the servo motor 13 drives the lead screw 14 to rotate again. Through the transmission between the lead screw 14 and the transmission tube 17, the adjusting seat 18, the insert 21 and the separator 5 are moved. At the same time, the measuring encoder 16 on the servo motor 13 is used to... The distance the separator 5 moves is controlled, and the positions of multiple separators 5 are adjusted accordingly. Finally, the electromagnet plate 4 is energized, so that the attraction between the electromagnet plate 4 and the iron block 6 fixes the separator 5. The electromagnetic coupling 15 is de-energized, so that the output shaft of the servo motor 13 is disconnected from the lead screw 14. The reduction motor 10 is started to drive the take-up roller 1 and the separator 5 to rotate, so that the take-up roller 1 can be used to wind up the slit roll material, and the multiple separators 5 can be used to separate the roll material.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.
Claims
1. A divider for automatically adjusting the winding position of a roll material, comprising a winding roller (1), characterized in that: The take-up roller (1) has a moving groove (7) on its side and an adjustment mechanism (2) on its side. The take-up roller (1) has multiple sliding grooves (3) on its outer side. Electromagnetic plates (4) are fixedly installed in the inner cavities of the multiple sliding grooves (3). Multiple partition plates (5) are sleeved on the outer side of the take-up roller (1). Multiple iron blocks (6) are fixedly connected to the inner surfaces of the multiple partition plates (5). The ends of the multiple iron blocks (6) are slidably connected to the inner cavities of the sliding grooves (3) and in contact with the electromagnetic plates (4). A reduction motor (10) is provided on the outer side of one end of the take-up roller (1). The output shaft of the reduction motor (10) is connected to one end of the take-up roller (1) through a coupling. Two drive seats (8) are fixedly connected to the inner side of the partition plates (5). The ends of the two drive seats (8) extend into the inner cavity of the moving groove (7) and are provided with insertion grooves (9).
2. The divider for automatically adjusting the winding position of roll material according to claim 1, characterized in that: The adjustment mechanism (2) includes a servo motor (13) disposed on the other side of the take-up roller (1) and a lead screw (14) rotatably connected to the inner cavity of the moving groove (7) via a bearing. The end of the lead screw (14) extends to the outside of the take-up roller (1) and is fixedly connected to an electromagnetic coupling (15). The other end of the electromagnetic coupling (15) is connected to the output shaft of the servo motor (13). A measuring encoder (16) is disposed on the servo motor (13). A transmission tube (17) is sleeved on the outside of the lead screw (14). An adjustment seat (18) is fixedly sleeved on the outside of the transmission tube (17). Both ends of the adjustment seat (18) are provided with mounting grooves (19). Electric push rods (20) are fixedly installed in the inner cavities of the two mounting grooves (19). The output ends of the two electric push rods (20) are respectively fixedly connected to inserts (21). The end of the inserts (21) is movably sleeved into the inner cavity of the insertion groove (9).
3. The divider for automatically adjusting the winding position of roll material according to claim 1, characterized in that: The end of the take-up roller (1) is provided with a rotating conductive slip ring (12), and the end of the take-up roller (1) is provided with a plurality of threading holes (22).
4. The divider for automatically adjusting the winding position of roll material according to claim 1, characterized in that: The side of the iron block (6) is in contact with the inner wall of the chute (3), and the outer sides of both ends of the winding roller (1) are fixedly sleeved with support bearings (11).
5. A divider for automatically adjusting the winding position of roll material according to claim 2, characterized in that: The inner wall of the moving groove (7) is in contact with the side of the adjusting seat (18), and the side of the driving seat (8) is in contact with the inner wall of the moving groove (7).
6. A divider for automatically adjusting the winding position of roll material according to claim 2, characterized in that: The width of the inner cavity of the insertion slot (9) is equal to the outer diameter of the insertion post (21).