A water treatment sludge filter press device
Patent Information
- Application Number
- CN202522144109.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0002]压滤机在使用过程中,将污泥中的水分压滤出后,污泥凝结成块状泥饼,通过压滤机的伸展,在重力的作用下向下滑落,现有的工业设计是在压滤机的下方安装输送带,通过输送带对下落的污泥进行接收并输送,但部分泥饼在下落和输送过程中,由于设备的震动以及污泥撞击在输送带的表面,使得泥饼碎裂,产生大量的小颗粒杂质,且污泥体积越大产生的杂质泥点越多,泥点在输送带表面和车间地面四散,不仅影响了车间的工作环境,而且容易导致杂质在机械设备内堆积,进而造成机械设备损坏,从而不便于进行使用
通过设置在压滤机本体的污泥口下端安装除污机构,利用除污机构中的抽气管对压滤后的泥饼进行抽吸,使得泥饼表面和边缘容易飞溅的小颗粒泥点杂质被定向抽走,避免污染环境的同时,通过横在污泥口下端的加固管和破碎杆对污泥进行拦截,使得污泥撞击在破碎杆的表面进行缓冲和破碎,进而降低坠落的大块污泥对压滤机本体下方输送设备的冲击力度,从而对设备进行防护。
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Figure CN224704510U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filter press technology, and in particular to a water treatment sludge filter press device. Background Technology
[0002] During operation, a filter press removes water from sludge, causing it to coagulate into cake-like sludge. This cake then slides down under gravity as the filter press extends. Current industrial designs typically use a conveyor belt to collect and transport the falling sludge. However, during this process, some cakes break apart due to equipment vibration and impacts from the sludge against the conveyor belt, generating numerous small particles of impurities. The larger the sludge volume, the more impurities are produced. These particles scatter across the conveyor belt and workshop floor, impacting the working environment and potentially causing equipment damage and hindering operation. Summary of the Invention
[0003] To address the technical problem of existing sludge filter presses lacking a sludge removal mechanism during sludge feeding, this utility model proposes a water treatment sludge filter press.
[0004] The present invention discloses a sludge dewatering device for water treatment, comprising a filter press body, a sludge inlet at the lower end of the filter press body, a decontamination mechanism installed on the lower surface of the sludge inlet, the decontamination mechanism comprising an air extraction pipe, and a reinforcing pipe fixedly sleeved on the outer surface of the air extraction pipe, the reinforcing pipe being triangular prism-shaped.
[0005] Preferably, the lower surface of the reinforcing tube is provided with a dust suction hole, and a plurality of the dust suction holes are arranged in a linear array on the lower surface of the reinforcing tube, and the upper end of the dust suction hole is connected to the interior of the suction tube.
[0006] By utilizing the above technical solution, the suction hole is located at the lower end of the air extraction pipe, thus preventing the falling sludge from directly clogging the suction hole.
[0007] Preferably, a breaking rod is movably sleeved on the outer surface of the reinforcing tube. The breaking rod is in the shape of a hollow triangular prism, and an installation hole is opened on the lower surface of the breaking rod. The distribution of the plurality of installation holes is aligned with the distribution of the plurality of dust suction holes.
[0008] The above technical solution utilizes the upward-pointing sharp edges of the crushing rod to facilitate the crushing of falling sludge. Limiting structures can also be installed at both ends of the crushing rod to prevent excessive misalignment between the mounting hole and the dust suction hole during the shaking process.
[0009] Preferably, a spring piece is fixedly connected to the inner wall of the mounting hole, and the spring piece is in the shape of a semi-disc.
[0010] The above technical solution utilizes a spring to align with the suction hole, which facilitates the vibration of the spring by airflow and impurities when suctioning air from the suction hole.
[0011] Preferably, the two ends of the reinforcing pipe are fixedly connected to mounting frames, the mounting frames are rectangular, and the upper surface of the mounting frames is fixedly connected to the lower surface of the sludge outlet.
[0012] The above technical solution utilizes a mounting frame to install the cleaning mechanism while simultaneously creating a relatively enclosed environment, which facilitates the accumulation of impurities.
[0013] Preferably, an exhaust fan is fixedly connected to the outer surface of the mounting frame, and the air inlet of the exhaust fan is connected to the interior of the exhaust pipe.
[0014] The above technical solution utilizes an exhaust fan to power the decontamination mechanism, thereby facilitating the directional removal of impurities. The exhaust fan can be an industrial medium-pressure blower model CX-75S, and the specific model can be adjusted according to the specifications of the filter press body.
[0015] The beneficial effects of this utility model are as follows: By installing a desludge removal mechanism at the lower end of the sludge inlet of the filter press body, the desludge cake after pressing is sucked up by the air extraction pipe in the desludge removal mechanism. This allows small particles of mud and impurities that are easily splashed on the surface and edges of the mud cake to be directionally removed, thus avoiding environmental pollution. At the same time, the sludge is intercepted by the reinforcement pipe and crushing rod at the lower end of the sludge inlet. The sludge is buffered and crushed by impacting the surface of the crushing rod, thereby reducing the impact force of large pieces of sludge falling on the conveying equipment below the filter press body, thus protecting the equipment. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of a water treatment sludge filter press device proposed in this utility model; Figure 2 This is a cross-sectional view of the installation frame structure of a water treatment sludge filter press device proposed in this utility model; Figure 3 This is a perspective view of the crushing rod structure of a water treatment sludge filter press device proposed in this utility model; Figure 4 This is a cross-sectional view of the reinforcing rod structure of a water treatment sludge filter press device proposed in this utility model.
[0017] In the diagram: 1. Filter press body; 11. Sludge inlet; 2. Exhaust pipe; 21. Reinforcing pipe; 22. Dust suction hole; 23. Crushing rod; 24. Spring; 25. Mounting frame; 26. Exhaust fan. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0019] Reference Figures 1-4 A water treatment sludge filter press device includes a filter press body 1. A sludge inlet 11 is provided at the lower end of the filter press body 1. A sludge removal mechanism is installed on the lower surface of the sludge inlet 11. The sludge removal mechanism includes an air extraction pipe 2. A reinforcing pipe 21 is fixedly sleeved on the outer surface of the air extraction pipe 2. The reinforcing pipe 21 is triangular prism shaped.
[0020] To crush the sludge, a suction hole 22 is provided on the lower surface of the reinforcing pipe 21. Multiple suction holes 22 are arranged in a linear array on the lower surface of the reinforcing pipe 21. The upper end of the suction hole 22 is connected to the interior of the suction pipe 2. By using the location of the suction hole 22 at the lower end of the suction pipe 2, it is easy to avoid the falling sludge directly clogging the suction hole 22. A crushing rod 23 is movably sleeved on the outer surface of the reinforcing pipe 21. The crushing rod 23 is hollow triangular prism. The lower surface of the crushing rod 23 is provided with mounting holes. The distribution of multiple mounting holes is aligned with the distribution of multiple suction holes 22. By using the sharp edge of the crushing rod 23 to face upward, it is easy to crush the falling sludge through the crushing rod 23. Limiting structures can also be installed at both ends of the crushing rod 23 to avoid excessive offset between the mounting holes and the suction holes 22 during the shaking process of the crushing rod 23.
[0021] To extract impurities, a spring sheet 24 is fixedly connected to the inner wall of the mounting hole. The spring sheet 24 is semi-disc shaped and is aligned with the dust suction hole 22. When the dust suction hole 22 is used for suction, the airflow and impurities cause the spring sheet 24 to vibrate. The two ends of the reinforcing tube 21 are fixedly connected to the mounting frame 25. The mounting frame 25 is rectangular and its upper surface is fixedly connected to the lower surface of the sludge port 11. While installing the cleaning mechanism, the mounting frame 25 creates a relatively closed environment, which facilitates the accumulation of impurities. The outer surface of the mounting frame 25 is fixedly connected to the exhaust fan 26. The air inlet of the exhaust fan 26 is connected to the inside of the exhaust pipe 2. The exhaust fan 26 provides power to the cleaning mechanism, which facilitates the directional extraction of impurities. The exhaust fan 26 can be an industrial medium-pressure blower CX-75S model, which can be adjusted according to the specifications of the filter press body 1.
[0022] By installing a decontamination mechanism at the lower end of the sludge inlet 11 of the filter press body 1, the decontamination mechanism uses the suction pipe 2 in the decontamination mechanism to suck up the sludge cake after filtration, so that small particles of mud impurities that are easily splashed in the sludge cake are directionally extracted to avoid environmental pollution. At the same time, the sludge is intercepted by the reinforcing pipe 21 and the crushing rod 23 at the lower end of the sludge inlet 11, so that the sludge impacts the surface of the crushing rod 23 for buffering and crushing, thereby reducing the impact force of large pieces of sludge falling on the conveying equipment below the filter press body 1, thus protecting the equipment.
[0023] Working principle: When in use, start the exhaust fan 26 and the filter press body 1. After the filter press body 1 filters the water in the sludge, the filter press extends and discharges the squeezed sludge downwards. The sludge enters the mounting frame 25 and impacts the surface of the crushing rod 23, breaking the sludge and producing small mud particles. The exhaust fan 26 sucks the mud particles through the exhaust pipe 2 and the dust suction hole 22.
[0024] As the airflow enters the suction hole 22 through the mounting hole, the airflow and impurities cause the spring 24 to vibrate, and the spring 24 causes the crushing rod 23 to vibrate. The contact between the sludge and the surface of the crushing rod 23 becomes more dispersed, reducing the impact that causes wear on the surface of the crushing rod 23.
[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A sludge dewatering device for water treatment, comprising a filter press body (1), wherein a sludge inlet (11) is provided at the lower end of the filter press body (1), characterized in that: The sludge inlet (11) is equipped with a decontamination mechanism on its lower surface. The decontamination mechanism includes an air extraction pipe (2). A reinforcing pipe (21) is fixedly sleeved on the outer surface of the air extraction pipe (2). The reinforcing pipe (21) is triangular prism-shaped.
2. The sludge depressurization device for water treatment according to claim 1, characterized in that: The lower surface of the reinforcing tube (21) is provided with a dust suction hole (22). Multiple dust suction holes (22) are arranged in a linear array on the lower surface of the reinforcing tube (21). The upper end of the dust suction hole (22) is connected to the interior of the air extraction tube (2).
3. The sludge depressurization device for water treatment according to claim 2, characterized in that: The outer surface of the reinforcing tube (21) is movably sleeved with a breaking rod (23). The breaking rod (23) is in the shape of a hollow triangular prism. The lower surface of the breaking rod (23) is provided with mounting holes. The distribution of the multiple mounting holes is aligned with the distribution of the multiple dust suction holes (22).
4. The water treatment sludge filter press device according to claim 3, characterized in that: A spring piece (24) is fixedly connected to the inner wall of the mounting hole. The spring piece (24) is in the shape of a semi-circular disk.
5. A sludge depressurization device for water treatment according to claim 4, characterized in that: The two ends of the reinforcing pipe (21) are fixedly connected to the mounting frame (25), which is rectangular in shape, and the upper surface of the mounting frame (25) is fixedly connected to the lower surface of the sludge outlet (11).
6. A sludge depressurization device for water treatment according to claim 5, characterized in that: A blower (26) is fixedly connected to the outer surface of the mounting frame (25), and the air inlet of the blower (26) is connected to the inside of the exhaust pipe (2).