An energy-saving heat setting device for spandex covered yarn

Abstract

This utility model discloses an energy-saving heat setting device for spandex covered yarn, relating to the field of spandex processing. It includes: a dewinding roller at the front of the top of the worktable; a water tank fixedly connected to the bottom of the worktable; a water supply pipe fixedly connected to the lower end of the right side of the water tank; and the upper end of the water supply pipe penetrating and fixedly connected to the top surface inside the working chamber. A reciprocating screw adjusts the spacing between the arc-shaped heating wires, facilitating heating and setting of the spandex monofilament through the arc-shaped heating surface inside the arc-shaped heating wires, and adapting to spandex monofilaments of different diameters. A water trough facilitates the recovery of coolant sprayed onto the spandex monofilament by the water supply pipe. A water-absorbing sponge plate in the blower mechanism absorbs moisture from the airflow, preventing moisture from corroding the heating wires inside the flow tube.

Description

Technical Field

[0001] This utility model relates to the field of spandex processing, specifically an energy-saving heat setting device for spandex covered yarn. Background Technology

[0002] Spandex-covered yarn is a composite yarn formed by tightly and evenly wrapping non-elastic filaments or short fibers around the outer layer of spandex yarn as the elastic core. It is an important raw material that gives fabrics comfortable elasticity and is widely used in underwear, swimwear, sportswear, socks, compression garments, medical textiles and other fields. Existing energy-saving heat setting equipment uses a large heating wire to heat and set the single-filament spandex. Although it is highly efficient, it also consumes a lot of energy and cannot adjust the heating wire according to the diameter of the spandex single filament. Utility Model Content

[0003] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides an energy-saving heat setting device for spandex covered yarn.

[0004] This invention is achieved by constructing an energy-saving heat-setting device for spandex-covered yarn, the device comprising: A workbench, with a rewinding roller at the front of the top of the workbench, a water tank fixedly connected to the bottom of the workbench, the lower end of a water supply pipe fixedly connected to the right side of the water tank, and the upper end of the water supply pipe penetrating and fixedly connected to the top surface of the inner side of the working chamber, is characterized by further comprising: a shaping mechanism and a blower mechanism, the shaping mechanism being provided at the front of the inner side of the working chamber, and the blower mechanism being fixedly connected to the back of the working chamber, the shaping mechanism comprising: a transverse fixing rod, the left and right ends of the transverse fixing rod being fixedly connected to the left and right sides of the inner side of the working chamber, the left and right ends of the transverse fixing rod penetrating and slidably connected to the upper end of a mounting sliding block, the lower end of the mounting sliding block being threadedly connected to the left and right ends of a reciprocating screw, the left and right ends of the reciprocating screw penetrating and rotatably connected to the left and right sides of the working chamber, a rotating handle fixedly connected to the right end of the reciprocating screw, and an L-shaped connecting rod fixedly connected to the bottom of the mounting sliding block, the lower end of which is fixedly connected to an arc-shaped heating wire.

[0005] Preferably, the blower mechanism includes: A U-shaped guide pipe is fixedly connected to the back of the working chamber. A blower plate is fixedly connected to the inner side of the left end of the U-shaped guide pipe. Several micro fans are equidistantly arranged on the inner side of the blower plate. An opening and closing plate is hinged to the top surface of the U-shaped guide pipe. A beam pipe, a guide fan, and an inclined mesh plate are arranged sequentially from left to right on the inner side of the middle of the U-shaped guide pipe. A pre-drilled plate is fixedly connected to the upper part of the inner side of the right end of the U-shaped guide pipe. A water-absorbing sponge plate is fixedly connected to the inner side of the right end of the U-shaped guide pipe.

[0006] Preferably, a drive motor is fixedly connected to the left side of the workbench, and a series long shaft is fixedly connected to the output shaft on the front side of the drive motor. The front and rear ends of the series long shaft are provided with first bevel gears, and a limiting seat is provided on the front side of the shaft of the first bevel gear. A second bevel gear meshes with the right end of the first bevel gear. The right side of the second bevel gear is fixedly connected to the left end of the first guide roller. The first guide roller is rotatably connected to the middle and rear part of the inner side of the work chamber. The bottom of the first guide roller is in contact with the second guide roller. The second guide roller is rotatably connected to the middle and rear part of the inner side of the work chamber. A water trough is provided at the bottom of the inner side of the work chamber. The bottom of the water trough is connected to the water inlet at the top of the water storage tank.

[0007] Preferably, a water pump is provided inside the water storage tank, and the water pump outlet is connected to the lower end of the water supply pipe.

[0008] Preferably, the upper end of the water supply pipe is located between the first guide rollers, and the contact surface between the first guide roller and the second guide roller is horizontally aligned with the center point of the arc-shaped heating wire.

[0009] Preferably, the opening and closing plate is located on the top surface of the inclined mesh plate, and the top surface of the pre-reserved perforated plate is provided with a plurality of through holes at equal intervals.

[0010] Preferably, the water-absorbing sponge board has a water outlet on the lower right side, and the beam tube has a heating wire inside.

[0011] This utility model has the following advantages: This utility model provides an energy-saving heat-setting equipment for spandex-covered yarn through improvements, which has the following improvements compared to similar equipment: The present invention discloses an energy-saving heat setting device for spandex covered yarn. By setting a reciprocating screw to adjust the spacing between the arc-shaped heating wires, it is convenient to heat and set the spandex monofilament through the arc-shaped heating surface on the inner side of the arc-shaped heating wire. It is also convenient to adapt to spandex monofilaments of different diameter specifications by adjusting the spacing. By setting a water flow tank, it is convenient to collect the coolant sprayed on the spandex monofilament by the water supply pipe. By setting a water-absorbing sponge plate of the blower mechanism to absorb the moisture in the airflow, it is prevented from the moisture corroding the heating wire on the inner side of the beam tube. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the planar structure of the inner middle part of the working chamber of this utility model; Figure 3 This is a schematic diagram of the front inner side planar structure of the working compartment of this utility model; Figure 4 This is a schematic diagram of the internal structure of the blower mechanism of this utility model.

[0013] The components include: workbench-100, unwinding roller-101, water tank-102, water pipe-103, working chamber-104, drive motor-105, series long shaft-106, first bevel gear-107, second bevel gear-108, first guide roller-109, second guide roller-110, water trough-111, shaping mechanism-200, transverse fixing rod-201, mounting sliding block-202, reciprocating screw-203, rotating handle-204, L-shaped connecting rod-205, arc heating wire-206, blower mechanism-300, U-shaped guide pipe-301, blower plate-302, opening and closing plate-303, inclined mesh plate-304, guide fan-305, flow tube-306, reserved perforated plate-307, and water-absorbing sponge plate-308. Detailed Implementation

[0014] The following is in conjunction with the appendix Figures 1-4 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0015] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0017] Example:

[0018] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model discloses an energy-saving heat setting device for spandex covered yarn, comprising: A workbench 100 has a dewinding roller 101 at its front top and a water tank 102 fixedly connected to its bottom. The right side of the water tank 102 is fixedly connected to the lower end of a water supply pipe 103, and the upper end of the water supply pipe 103 is connected through and fixedly connected to the top surface of the inner side of the working chamber 104 for convenient spray cooling of the spandex monofilament. The workbench 100 is characterized by further including a shaping mechanism 200 and a blower mechanism 300. The shaping mechanism 200 is located at the front inner side of the working chamber 104, and the blower mechanism 300 is fixedly connected to the back of the working chamber 104. The shaping mechanism 200 includes a transverse fixing rod 201, the left and right ends of which are fixedly connected to the left and right sides of the inner side of the working chamber 104. The horizontal fixing rod 201 is slidably connected to the upper end of the mounting sliding block 202 at its left and right ends. The lower end of the mounting sliding block 202 has a through hole that is threaded to the left and right ends of the reciprocating screw 203, which facilitates the reciprocating movement of the arc heating wire 206, thereby adjusting the spacing between the arc heating wires 206 to accommodate spandex monofilaments of different sizes and specifications. The reciprocating screw 203 is rotatably connected to the left and right sides of the working chamber 104 at its left and right ends. A rotating handle 204 is fixedly connected to the right end of the reciprocating screw 203. An L-shaped connecting rod 205 is fixedly connected to the bottom of the mounting sliding block 202, and the lower end of the L-shaped connecting rod 205 is fixedly connected to the arc heating wire 206. The blower mechanism 300 includes: A U-shaped guide tube 301 is fixedly connected to the back of the working chamber 104. A blower plate 302 is fixedly connected to the inner left end of the U-shaped guide tube 301. Several miniature fans are equidistantly arranged on the inner side of the blower plate 302 to facilitate airflow from the U-shaped guide tube 301. A hinged opening plate 303 is hinged to the top surface of the U-shaped guide tube 301 to facilitate the removal of the inclined mesh plate 304 for cleaning. From left to right, a beam tube 306, a guide fan 305, and an inclined mesh plate 304 are sequentially arranged on the inner middle section of the U-shaped guide tube 301. A pre-drilled perforated plate 307 is fixedly connected to the upper inner side of the right end of the flow tube 301. A water-absorbing sponge plate 308 is fixedly connected to the inner side of the right end of the U-shaped flow tube 301 to facilitate the absorption of moisture in the airflow and to facilitate subsequent replacement. A drive motor 105 is fixedly connected to the left side of the workbench 100. A series long shaft 106 is fixedly connected to the output shaft on the front side of the drive motor 105. The front and rear ends of the series long shaft 106 are equipped with first bevel gears 107, and the front side of the shaft of the first bevel gear 107 is equipped with a limiting seat. The right end of the first bevel gear 107 is engaged with a... The second bevel gear 108 is fixedly connected to the left end of the first guide roller 109 on its right side. The first guide roller 109 is rotatably connected to the middle and rear part of the inner side of the working chamber 104. The bottom of the first guide roller 109 is in contact with the second guide roller 110, which is also rotatably connected to the middle and rear part of the inner side of the working chamber 104. A water trough 111 is provided at the bottom of the inner side of the working chamber 104. The bottom of the water trough 111 is connected to the water inlet at the upper end of the water storage tank 102. A water pump is provided inside the water storage tank 102, and the water pump outlet is connected to the water supply... The lower ends of pipe 103 are connected, and the upper end of water pipe 103 is located between the first guide rollers 109. The contact surfaces of the first guide roller 109 and the second guide roller 110 are horizontally aligned with the center point of the arc-shaped heating wire 206. The opening and closing plate 303 is located on the top surface of the inclined mesh plate 304. The top surface of the pre-reserved perforated plate 307 is provided with several through holes at equal intervals to facilitate the inflow of airflow. The lower right side of the water-absorbing sponge plate 308 is provided with a water outlet to facilitate drainage when the water-absorbing sponge plate 308 is saturated with water. The inner side of the flow tube 306 is provided with a heating wire to facilitate heating of the airflow.

[0019] The working principle of an energy-saving heat setting device for spandex covered yarn based on the above embodiments is as follows: The spandex-covered yarn is guided into the working chamber 104 by the unwinding roller 101. The output shaft of the drive motor 105 drives the series long shaft 106 to rotate, thereby driving the first bevel gear 107 and the second bevel gear 108 to rotate simultaneously, thereby driving the first guide roller 109 to rotate. This, in conjunction with the second guide roller 110, guides the spandex monofilament through the inner side of the shaping mechanism 200, the bottom of the upper end of the water supply pipe 103, and the inner side of the blower mechanism 300. At the same time, the water pump inside the water tank 102 introduces the coolant inside the water tank 102 into the water supply pipe 103, and sprays the spandex monofilament through the upper end of the water supply pipe 103 to cool it. The falling coolant flows back to the water tank 102 through the water trough 111, which is convenient for saving water and energy. When the spandex monofilament passes through the inner side of the arc-shaped heating wire 206, the spandex monofilament is heated and shaped by the arc-shaped heating wire 206. By rotating the rotating handle 204, the reciprocating screw 203 is rotated, which causes the mounting sliding block 202 to move at the bottom of the transverse fixed rod 201, thereby causing the L-shaped connecting rod 205 to move and adjust the spacing between the arc-shaped heating wires 206 to accommodate spandex monofilaments of different direct dimensions. The airflow inside the U-shaped guide pipe 301 is guided by the guide fan 305 through the water-absorbing sponge plate 308. The water-absorbing sponge plate 308 absorbs the moisture in the airflow. When the water-absorbing sponge plate 308 is saturated with moisture, it flows out of the U-shaped guide pipe 301 through the water outlet at the lower right side of the water-absorbing sponge plate 308. Alternatively, a water pipe can be connected to the bottom right end of the U-shaped guide pipe 301 to return the condensate to the water storage tank 102, which is convenient for saving water and energy. The airflow that has completed condensation and filtration flows into the middle of the inner side of the U-shaped guide pipe 301 through the pre-reserved perforated plate 307, and passes through the inclined mesh plate 304 and the guide fan 305, thereby entering the beam pipe 306. The airflow is heated by the heating wire inside the beam pipe 306. Then, several micro fans on the right side of the blower plate 302 blow the high-temperature airflow onto the spandex monofilament to dry the moisture on the surface of the spandex monofilament.

[0020] This utility model provides an energy-saving heat setting device for spandex covered yarn through improvements. By setting a reciprocating screw 203 to adjust the spacing between the arc-shaped heating wires 206, it is convenient to heat and set the spandex monofilament through the arc-shaped heating surface inside the arc-shaped heating wires 206. It is also convenient to adapt to spandex monofilaments of different diameter specifications by adjusting the spacing. By setting a water tank 111, it is convenient to collect the coolant sprayed on the spandex monofilament by the water supply pipe 103. By setting a water-absorbing sponge plate 308 of the blower mechanism 300 to absorb the moisture in the airflow, it is prevented from the moisture corroding the heating wire inside the beam tube 306.

[0021] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0022] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An energy-saving heat setting device for spandex covered yarn, comprising: A workbench (100) is provided with a rewinding roller (101) at the front of the top of the workbench (100). A water tank (102) is fixedly connected to the bottom of the workbench (100). The right side of the water tank (102) is fixedly connected to the lower end of a water supply pipe (103). The upper end of the water supply pipe (103) passes through and is fixedly connected to the top of the inner side of the work chamber (104). The workbench (104) is characterized by further including a shaping mechanism (200) and a blower mechanism (300). The shaping mechanism (200) is provided at the front of the inner side of the work chamber (104). The blower mechanism (300) is fixedly connected to the back of the work chamber (104). The shaping mechanism (200) includes a horizontal fixing rod (201). The left and right ends of the horizontal fixing rod (201) are fixedly connected to the left and right sides of the inner side of the working chamber (104). The left and right ends of the horizontal fixing rod (201) are slidably connected to the upper end of the mounting sliding block (202). The lower end of the mounting sliding block (202) is threadedly connected to the left and right ends of the reciprocating screw (203). The left and right ends of the reciprocating screw (203) are rotatably connected to the left and right sides of the working chamber (104). The right end of the reciprocating screw (203) is fixedly connected to a rotating handle (204). The bottom of the mounting sliding block (202) is fixedly connected to an L-shaped connecting rod (205). The lower end of the L-shaped connecting rod (205) is fixedly connected to an arc-shaped heating wire (206).

2. The energy-saving heat setting equipment for spandex covered yarn according to claim 1, characterized in that: The blower mechanism (300) includes: The U-shaped guide pipe (301) is fixedly connected to the back of the working chamber (104). The blower plate (302) is fixedly connected to the inner side of the left end of the U-shaped guide pipe (301). Several micro fans are equidistantly arranged on the inner side of the blower plate (302). The top surface of the U-shaped guide pipe (301) is hinged with an opening and closing plate (303). The inner side of the middle part of the U-shaped guide pipe (301) is arranged from left to right with a beam pipe (306), a guide fan (305) and an inclined mesh plate (304). The upper part of the inner side of the right end of the U-shaped guide pipe (301) is fixedly connected with a pre-reserved hole plate (307). The inner side of the right end of the U-shaped guide pipe (301) is fixedly connected with a water-absorbing sponge plate (308).

3. The energy-saving heat setting equipment for spandex covered yarn according to claim 2, characterized in that: A drive motor (105) is fixedly connected to the left side of the workbench (100). A series long shaft (106) is fixedly connected to the output shaft on the front side of the drive motor (105). A first bevel gear (107) is provided at both the front and rear ends of the series long shaft (106). A limiting seat is provided on the front side of the shaft of the first bevel gear (107). A second bevel gear (108) meshes with the right end of the first bevel gear (107). The right side of the second bevel gear (108) is connected to the first bevel gear (108). A guide roller (109) is fixedly connected to the left end. The first guide roller (109) is rotatably connected to the middle and rear part of the inner side of the working chamber (104). The bottom of the first guide roller (109) is in contact with a second guide roller (110). The second guide roller (110) is rotatably connected to the middle and rear part of the inner side of the working chamber (104). A water trough (111) is provided at the bottom of the inner side of the working chamber (104). The bottom of the water trough (111) is connected to the water inlet at the upper end of the water storage tank (102).

4. The energy-saving heat setting equipment for spandex covered yarn according to claim 3, characterized in that: The water storage tank (102) is equipped with a water pump inside, and the water pump outlet is connected to the lower end of the water supply pipe (103).

5. The energy-saving heat setting equipment for spandex covered yarn according to claim 4, characterized in that: The upper end of the water pipe (103) is located between the first guide rollers (109), and the contact surface between the first guide roller (109) and the second guide roller (110) is horizontally aligned with the center point of the arc-shaped heating wire (206).

6. The energy-saving heat setting equipment for spandex covered yarn according to claim 5, characterized in that: The opening and closing plate (303) is located on the top surface of the inclined mesh plate (304), and the top surface of the pre-reserved hole plate (307) is provided with several through holes at equal intervals.

7. The energy-saving heat setting equipment for spandex covered yarn according to claim 6, characterized in that: The water-absorbing sponge board (308) has a water outlet on the lower right side, and the beam tube (306) has a heating wire inside.

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