A fabric cleaning box for processing antistatic and windproof knitted fabrics

Abstract

This utility model discloses a fabric cleaning box for processing antistatic and windproof knitted fabrics. The key technical features include a fabric cleaning box; a water tank is mounted on one side of the lower end of the cleaning box, and a water pump is installed on one side of the upper end of the water tank. A delivery pipe is connected to the output end of the water pump, and one end of the delivery pipe is connected to a spray nozzle located on one side of the upper end of the fabric cleaning box. A set of fabric cleaning mechanisms is mounted on one side of the upper end of the fabric cleaning box. The drive motor in the fabric cleaning mechanism, in conjunction with a threaded screw and a slider, achieves precise reciprocating motion of the cleaning brush. Compared to traditional manual cleaning methods, mechanized cleaning provides more uniform and stable cleaning force and frequency, effectively removing stains, grease, and electrostatically adsorbed microparticles from the surface of the antistatic and windproof knitted fabric. The spray nozzle design achieves uniform distribution of the cleaning liquid, forming a three-dimensional cleaning mode in conjunction with the mechanical cleaning action, significantly improving cleaning efficiency.

Description

Technical Field

[0001] This utility model relates to the field of outdoor clothing fabric processing, and in particular to a fabric cleaning box for processing antistatic and windproof knitted fabrics. Background Technology

[0002] Outdoor clothing fabric processing refers to the industrial process of transforming raw textile fibers or basic fabrics into outdoor sportswear fabrics with special functional properties through a series of professional technical treatments.

[0003] Fabric cleaning for antistatic and windproof knitted fabrics in outdoor clothing refers to the professional cleaning process performed on knitted fabrics with antistatic and windproof functions during the manufacturing process of outdoor clothing. This cleaning process is mainly for knitted fabrics that have undergone special functional treatments, including fabrics treated with antistatic fibers, conductive yarns, or antistatic agents, as well as knitted materials that achieve windproof functions through dense weaving or coating technologies. The cleaning process requires specialized cleaning equipment and process parameters, strictly controlling the water temperature (usually between 30-50°C), cleaning time, mechanical action intensity, and cleaning agent concentration to ensure that while removing oil, dust, textile auxiliary agent residues, and other impurities from the fabric surface, the original antistatic properties and windproof coating structure of the fabric are not damaged.

[0004] Traditional fabric cleaning tanks often face many challenges. First, existing cleaning tanks usually require a large amount of water to complete the cleaning task, resulting in high water costs, especially in large-scale production, where this waste of resources is particularly obvious. In addition, frequent changes of cleaning water not only increase the complexity of operation, but also make the entire cleaning process time-consuming and labor-intensive, reducing production efficiency. Second, the cleaning effect of traditional fabric cleaning tanks is often unsatisfactory. Due to the limited coverage of the water flow, it is difficult to thoroughly clean the impurities remaining on the surface of knitted fabrics.

[0005] Therefore, a fabric cleaning box for antistatic and windproof knitted fabric processing is proposed to solve the above problems. Utility Model Content

[0006] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a fabric cleaning box for antistatic and windproof knitted fabric processing, which has good cleaning effect, saves water resources and can be reused.

[0007] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0008] A fabric cleaning box for processing antistatic and windproof knitted fabrics, comprising a fabric cleaning box;

[0009] A water storage tank is installed on one side of the lower end of the fabric washing box, and a water pump is installed on one side of the upper end of the water storage tank. A conveying pipe is connected to the output end of the water pump, and a discharge spray is connected to one end of the conveying pipe and the discharge spray is located on one side of the upper end of the fabric washing box.

[0010] A set of fabric cleaning mechanisms is assembled on one side of the upper end face of the fabric cleaning box;

[0011] The fabric cleaning mechanism includes a lead screw seat, which has a rectangular cavity and a drive motor is installed inside the rectangular cavity. The output end of the drive motor is connected to a threaded lead screw, and a slider is externally engaged and slidably mounted on the threaded lead screw. A cleaning brush is detachably mounted on one side of the slider.

[0012] A water outlet is provided at the center point of the lower end face of the fabric washing box, and a water collection hopper is installed outside the water outlet. The lower end of the water collection hopper is connected to a connecting pipe, and the lower end of the connecting pipe is connected to a filter box.

[0013] Furthermore, two mounting plates are mounted on one side of the upper surface of the fabric cleaning box, and the two mounting plates are arranged in parallel. A sliding rod is mounted between the two mounting plates, and a connecting block is slidably provided on the outside of the sliding rod. One side of the connecting block is connected to a cleaning brush.

[0014] Furthermore, two limiting rods are mounted on one side of the drive motor, and both limiting rods pass through the slider.

[0015] Furthermore, a valve is provided on the outside of the connecting pipe to control the start and stop of the flow inside the connecting pipe.

[0016] Furthermore, a filter plate and a glass fiber filter plate are inserted on one side of the filter box, with the filter plate located above the glass fiber filter plate. The lower end of the filter box is connected to an installation pipe, one end of which is connected to a water storage tank.

[0017] Furthermore, both the filter plate and the glass fiber filter plate are equipped with a handle on one side.

[0018] In summary, this utility model has the following beneficial effects:

[0019] 1. This fabric cleaning box for antistatic and windproof knitted fabric processing significantly improves cleaning efficiency and quality through an integrated mechanical cleaning system. The drive motor in the fabric cleaning mechanism, in conjunction with a threaded screw and slider, enables precise reciprocating motion of the cleaning brush. Compared to traditional manual cleaning methods, mechanized cleaning provides more uniform and stable cleaning force and frequency, effectively removing stains, grease, and electrostatically adsorbed microparticles from the surface of the antistatic and windproof knitted fabric. A double limit rod and slider guide system ensures the accuracy of the cleaning brush's trajectory, preventing deviation and swaying during the cleaning process, ensuring that every inch of fabric receives thorough and uniform cleaning. The spray design achieves uniform distribution of the cleaning solution, forming a three-dimensional cleaning mode in conjunction with the mechanical cleaning action, greatly improving cleaning efficiency, shortening the processing time for a single batch of fabric, and ensuring the consistency and stability of cleaning quality.

[0020] 2. The wastewater collection and treatment system, consisting of a water collection hopper, connecting pipes, and a filter box, combined with a dual filtration mechanism of filter plates and glass fiber filter plates, achieves efficient purification and recycling of cleaning wastewater, significantly reducing the consumption of cleaning water and the amount of wastewater discharged, which meets the environmental protection requirements of modern industrial green production. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall installation structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the overall installation structure of the filter box of this utility model;

[0023] Figure 3 This is a schematic diagram of the disassembly structure of the fabric cleaning mechanism of this utility model.

[0024] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1. Fabric washing box; 11. Water collection hopper; 12. Connecting pipe; 121. Valve; 13. Filter box; 14. Filter plate; 141. Handle; 15. Glass fiber filter plate; 16. Mounting pipe; 2. Water storage tank; 21. Water pump; 22. Conveying pipe; 23. Exhaust spray; 3. Fabric washing mechanism; 30. Screw seat; 31. Drive motor; 311. Limiting rod; 32. Threaded screw; 33. Slider; 34. Cleaning brush; 35. Mounting plate; 36. Slide rod; 37. Connecting block. Detailed Implementation

[0025] The present invention will be further described in detail below with reference to the accompanying drawings.

[0026] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.

[0027] First embodiment;

[0028] Reference Figure 1-3 As shown, this is a preferred embodiment of the present invention, a fabric cleaning box for processing antistatic and windproof knitted fabric, including a fabric cleaning box 1;

[0029] A water storage tank 2 is installed on one side of the lower end of the fabric washing box 1. A water pump 21 is installed on one side of the upper end of the water storage tank 2. A conveying pipe 22 is connected to the output end of the water pump 21. One end of the conveying pipe 22 is connected to a spray nozzle 23, and the spray nozzle 23 is located on one side of the upper end of the fabric washing box 1.

[0030] A set of fabric cleaning mechanisms 3 is installed on one side of the upper end face of the fabric cleaning box 1;

[0031] The fabric cleaning mechanism 3 includes a lead screw seat 30, which has a rectangular cavity and a drive motor 31 is installed inside the rectangular cavity. The output end of the drive motor 31 is connected to a threaded lead screw 32. A slider 33 is externally engaged and slidably provided on the threaded lead screw 32. A cleaning brush 34 is detachably installed on one side of the slider 33.

[0032] A water outlet is provided at the center of the lower end face of the fabric washing box 1, and a water collection hopper 11 is installed outside the water outlet. The lower end of the water collection hopper 11 is connected to a connecting pipe 12, and the lower end of the connecting pipe 12 is connected to a filter box 13.

[0033] In this embodiment, a water storage tank 2 is installed on one side of the lower end of the fabric washing tank 1 as a storage and circulation supply device for washing water. A water pump 21 installed on one side of the upper end of the water storage tank 2 transports the washing water to the exhaust spray 23 located on one side of the upper end of the fabric washing tank 1 through a delivery pipe 22, forming a complete water supply circulation system. The fabric washing mechanism 3 installed on one side of the upper end of the fabric washing tank 1 is the core washing component of the entire equipment. This mechanism includes a screw seat 30 and a rectangular cavity inside it. A drive motor 31 is installed in the cavity. The output end of the drive motor 31 is connected to a threaded screw 32. A slider 33 is externally engaged and slidably mounted on the threaded screw 32. A cleaning brush 34 is detachably mounted on one side of the slider 33 to realize mechanized washing of the fabric. A water outlet is set at the center point of the lower end of the fabric washing tank 1, and a water collection hopper 11 is installed on the outside. It is connected to a filter box 13 through a connecting pipe 12, forming a complete wastewater collection and treatment system to ensure the environmental protection of the washing process and the recycling of water resources.

[0034] Second embodiment;

[0035] Reference Figure 2-3 As shown, two mounting plates 35 are mounted on one side of the upper end face of the fabric cleaning box 1 and the two mounting plates 35 are arranged in parallel. A sliding rod 36 is mounted between the two mounting plates 35. A connecting block 37 is slidably provided on the outside of the sliding rod 36. One side of the connecting block 37 is connected to the cleaning brush 34.

[0036] In this embodiment, two parallel mounting plates 35 are mounted on one side of the upper surface of the fabric cleaning tank 1, and a slide rod 36 is mounted between the two mounting plates 35. A connecting block 37 is slidably provided on the outside of the slide rod 36, and one side of the connecting block 37 is connected to the cleaning brush 34. This design allows the cleaning brush 34 to maintain a stable motion trajectory when it reciprocates under the drive of the threaded screw 32, through the guiding action of the slide rod 36 and the connecting block 37. This prevents the cleaning brush 34 from deviating or swaying during the cleaning process, ensuring a more uniform cleaning effect on the antistatic windproof knitted fabric, while reducing potential damage to delicate fabrics caused by unstable movement, and improving the working accuracy and reliability of the entire cleaning system.

[0037] Third embodiment;

[0038] Reference Figure 2-3 As shown, two limit rods 311 are mounted on one side of the drive motor 31, and both limit rods 311 pass through the slider 33.

[0039] In this embodiment, two limiting rods 311 are mounted on one side of the drive motor 31, and both limiting rods 311 penetrate the slider 33, forming a double limiting and guiding mechanism. This structural design ensures that when the slider 33 performs linear reciprocating motion under the drive of the screw 32, it can strictly follow the preset motion trajectory, preventing the slider 33 from rotating or shifting laterally during the movement, and ensuring that the cleaning brush 34 always maintains the correct working posture and position. The two limiting rods 311 can also withstand the lateral force and reaction force generated by the cleaning brush 34 during the cleaning operation, improving the structural stability and service life of the entire fabric cleaning mechanism 3, and ensuring that it can maintain good cleaning effect and equipment reliability under long-term continuous working conditions.

[0040] Fourth embodiment;

[0041] Reference Figure 2-3 As shown, a valve 121 is provided on the outside of the connecting pipe 12 to control the start and stop of the flow in the connecting pipe 12.

[0042] In this embodiment, a valve 121 specifically designed to control the flow rate within the connecting pipe 12 is installed outside the connecting pipe 12. This valve 121 allows operators to flexibly adjust the wastewater discharge rate and timing according to different cleaning process requirements and fabric characteristics, achieving segmented cleaning and wastewater treatment. In the initial cleaning stage, valve 121 can be closed to allow the cleaning solution to fully function within the fabric cleaning tank 1. During the middle cleaning stage, valve 121 can be partially opened for slow drainage and continuous cleaning. After cleaning, valve 121 can be fully opened to quickly drain the wastewater. This precise flow control not only improves cleaning efficiency and quality but also allows for adjustment of the cleaning intensity based on the degree of contamination in different batches of fabric. Furthermore, it facilitates the classified collection and subsequent treatment of wastewater, reflecting the intelligent and user-friendly design of the equipment.

[0043] Fifth embodiment;

[0044] Reference Figure 2-3 As shown, a filter plate 14 and a glass fiber filter plate 15 are inserted on one side of the filter box 13. The filter plate 14 is located above the glass fiber filter plate 15. The lower end of the filter box 13 is connected to an installation pipe 16, and one end of the installation pipe 16 is connected to the water storage tank 2.

[0045] In this embodiment, a filter plate 14 and a glass fiber filter plate 15 are inserted on one side of the filter box 13, with the filter plate 14 positioned above the glass fiber filter plate 15, forming a two-stage filtration structure of coarse and fine filtration. The filter plate 14 first traps large particulate impurities, fiber debris, and suspended solids in the wastewater, while the glass fiber filter plate 15 further removes fine particles and dissolved pollutants, ensuring that the treated water meets the standards for recycling. One end of the installation pipe 16 connected to the lower end of the filter box 13 is connected to the water storage tank 2, forming a closed water circulation system. The clean water that has undergone two-stage filtration returns to the water storage tank 2 for storage and is then pumped back into the cleaning operation by the water pump 21.

[0046] Sixth embodiment;

[0047] Reference Figure 2-3 As shown, both the filter plate 14 and the glass fiber filter plate 15 are equipped with a handle 141 on one side.

[0048] In this embodiment, handles 141 are fitted on one side of both the filter plate 14 and the glass fiber filter plate 15, enabling maintenance personnel to easily and quickly install, disassemble, and replace the filter components. The handles 141 are designed to accommodate cleaning agents, dirt, and moisture that may accumulate on the filter plate 14 during use. They are made of non-slip and corrosion-resistant materials to ensure reliable grip even in humid environments. This design not only improves the safety and efficiency of equipment maintenance and reduces the risk of maintenance personnel directly contacting contaminants, but also facilitates timely replacement of filter components based on water quality changes during cleaning operations, ensuring continuous and stable filtration performance, extending the service life of the entire filtration system, and reducing equipment operating costs and maintenance difficulty.

[0049] Specific implementation process:

[0050] Step 1: First, place the antistatic windproof knitted fabric to be cleaned in a suitable position inside the fabric cleaning tank 1, ensuring the fabric is flat and spread out for subsequent cleaning operations. Start the water pump 21 located on one side of the upper end of the water tank 2. After the water pump 21 starts working, the cleaning water is transported through the delivery pipe 22 to the exhaust spray 23 on one side of the upper end of the fabric cleaning tank 1. The exhaust spray 23 sprays the cleaning water onto the fabric surface at an appropriate pressure and flow rate, providing sufficient water flow conditions for subsequent mechanical cleaning operations. During this process, the cleaning water begins to wet the fabric fiber structure, initially softening and dissolving the oil, dust, and other impurities adhering to the surface of the antistatic windproof knitted fabric. At the same time, the impact of the water flow helps to loosen the pollutants deeply embedded in the fiber gaps, creating good preliminary conditions for the subsequent deep cleaning.

[0051] Step 2: The fabric cleaning mechanism 3 begins its fine cleaning operation. The drive motor 31, located in the rectangular cavity of the lead screw seat 30, starts running. The output end of the drive motor 31 drives the threaded lead screw 32 to rotate. The rotation of the threaded lead screw 32 causes the externally meshing slider 33 to reciprocate linearly along the axis of the lead screw. At the same time, two limit rods 311 pass through the slider 33 to ensure the stability and accuracy of the slider's movement trajectory. The cleaning brush 34, detachably mounted on one side of the slider 33, performs a regular brushing operation on the fabric surface as the slider moves. The cleaning brush 34 is connected to the slide rod 36 through the connecting block 37. The slide rod 36 provides stable guide support between two parallel mounting plates 35. The mechanical brushing action of the cleaning brush 34 can effectively remove stubborn stains deep in the fabric fibers. At the same time, combined with water rinsing, it ensures that the antistatic fibers and windproof coating structure are not damaged, maintaining the original functional properties of the fabric.

[0052] Step 3: After cleaning, the wastewater containing contaminants is discharged through the outlet located at the center of the lower end of the cloth cleaning tank 1. The wastewater first enters the externally mounted water collection hopper 11 for initial collection. The connecting pipe 12 connected to the lower end of the water collection hopper 11 guides the wastewater to the lower filter tank 13. During this process, the flow rate and the start and stop of the flow can be precisely controlled by the valve 121 located outside the connecting pipe 12. After entering the filter tank 13, the wastewater first undergoes coarse filtration through the upper filter plate 14 to remove larger particles of impurities and fiber debris. Then, it undergoes fine filtration through the lower glass fiber filter plate 15 to further purify the water and remove minute contaminants. Both the filter plate 14 and the glass fiber filter plate 15 are equipped with handles 141 on one side for easy periodic removal, cleaning, and replacement of the filter media. The water purified by dual filtration flows back to the water storage tank 2 through the installation pipe 16 connected to the lower end of the filter tank 13, realizing the recycling of cleaning water. This saves water resources, reduces wastewater discharge, and improves the economic and environmental performance of the entire cleaning system.

[0053] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

[0054] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description in the specification and the accompanying drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

Claims

1. A fabric cleaning box for processing antistatic and windproof knitted fabrics, characterized in that: Includes fabric washing box (1); A water storage tank (2) is installed on one side of the lower end of the fabric cleaning box (1). A water pump (21) is installed on one side of the upper end of the water storage tank (2). A conveying pipe (22) is connected to the output end of the water pump (21). A spray nozzle (23) is connected to one end of the conveying pipe (22) and the spray nozzle (23) is located on one side of the upper end of the fabric cleaning box (1). A set of fabric cleaning mechanisms (3) is assembled on one side of the upper end face of the fabric cleaning box (1); The fabric cleaning mechanism (3) includes a lead screw seat (30), which has a rectangular cavity and a drive motor (31) is installed inside the rectangular cavity. The output end of the drive motor (31) is connected to a threaded lead screw (32), and a slider (33) is engaged and slidably provided on the outside of the threaded lead screw (32). A cleaning brush (34) is detachably installed on one side of the slider (33). The fabric washing box (1) has a water outlet at the center of the lower end face and a water collection bucket (11) is installed outside the water outlet. The lower end of the water collection bucket (11) is connected to a connecting pipe (12), and the lower end of the connecting pipe (12) is connected to a filter box (13).

2. The fabric cleaning box for antistatic and windproof knitted fabric processing according to claim 1, characterized in that: The fabric cleaning box (1) has two mounting plates (35) on one side of its upper end face, and the two mounting plates (35) are arranged in parallel. A slide rod (36) is mounted between the two mounting plates (35). A connecting block (37) is slidably provided on the outside of the slide rod (36). One side of the connecting block (37) is connected to the cleaning brush (34).

3. The fabric cleaning box for antistatic and windproof knitted fabric processing according to claim 1, characterized in that: Two limiting rods (311) are mounted on one side of the drive motor (31), and both limiting rods (311) pass through the slider (33).

4. The fabric cleaning box for antistatic and windproof knitted fabric processing according to claim 1, characterized in that: The connecting pipe (12) is provided with a valve (121) on the outside for controlling the start and stop of the flow in the connecting pipe (12).

5. The fabric cleaning box for antistatic and windproof knitted fabric processing according to claim 1, characterized in that: A filter plate (14) and a glass fiber filter plate (15) are inserted on one side of the filter box (13). The filter plate (14) is located above the glass fiber filter plate (15). The lower end of the filter box (13) is connected to an installation pipe (16), and one end of the installation pipe (16) is connected to the water storage tank (2).

6. The fabric cleaning box for antistatic and windproof knitted fabric processing according to claim 5, characterized in that: Both the filter plate (14) and the glass fiber filter plate (15) are equipped with a handle (141) on one side.

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