A pressure-adjustable three-roll calender

CN224704853UActive Publication Date: 2026-09-01SUZHOU SENHAN MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521943671.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-10
Publication Date
2026-09-01
Estimated Expiration
2035-09-10

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种压力可调的三辊轧光机,以解决上述背景技术中提出传统的轧光机设备通常采用机械式手动螺杆压力调节机构或单点液压缸,存在压力响应滞后的情况,而且同步调节精度不够,会导致面料出现瑕疵,影响面料加工的品质的问题

Benefits of technology

[0016] This invention uses the piston rod of a double-piston hydraulic cylinder to move the connecting seat outside the guide column. At this time, the connecting seat moves the other end of the connecting rod, causing the other end of the two connecting rods to push the limiting plate to move on one side of the bracket. The limiting plate then moves the slide block inside the slide groove, thereby adjusting the distance between the rotating roller and the fixed roller, thus adjusting the fabric pressure to facilitate fabric processing. Moreover, the simultaneous adjustment of the distance between the two rotating rollers and the fixed roller can improve the processing accuracy of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224704853U_ABST
    Figure CN224704853U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of calendering technology and discloses a pressure-adjustable three-roll calendering machine. One end of two connecting rods is installed on both sides of a limiting plate. A fixed seat is hinged to one end of the two adjacent connecting rods on one side. Guide columns are fixedly connected to both sides of the bracket. A connecting seat is movably sleeved on the outer side of the guide column. One end of the connecting seat is fixedly connected to one side of the fixed seat. The mounting shaft of the rotating roller is rotatably connected to the slide and the limiting plate. This utility model uses the piston rod of a double piston hydraulic cylinder to drive the connecting seat to move outside the guide column. At this time, the connecting seat drives the other end of the connecting rod to move, so that the other end of the two connecting rods pushes the limiting plate to move on one side of the bracket. The limiting plate then drives the slide to move inside the slide groove, thereby adjusting the distance between the rotating roller and the fixed roller, completing the adjustment of the fabric pressure to facilitate fabric processing. Moreover, the simultaneous adjustment of the distance between the two rotating rollers and the fixed roller can improve the processing accuracy of the device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of calendering technology, specifically a pressure-adjustable three-roll calendering machine. Background Technology

[0002] Textile fabrics are classified into two categories according to their weaving methods: weft-knitted fabrics and warp-knitted fabrics. Weft-knitted fabrics are often made from low-elastic polyester yarn or profiled polyester yarn, nylon yarn, cotton yarn, wool yarn, etc., and are woven on various weft knitting machines using plain knit, modified plain knit, rib plain knit, double rib plain knit, jacquard, terry, etc. Calcining machines are required for the deep processing of textile fabrics.

[0003] Traditional calendering machines typically employ mechanical manual screw pressure adjustment mechanisms or single-point hydraulic cylinders, which suffer from pressure response lag and insufficient synchronous adjustment precision, leading to fabric defects and affecting fabric processing quality. Therefore, a pressure-adjustable three-roll calendering machine is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a pressure-adjustable three-roll calender to solve the problems mentioned in the background art, where traditional calendering equipment typically uses a mechanical manual screw pressure adjustment mechanism or a single-point hydraulic cylinder, which suffers from pressure response lag and insufficient synchronous adjustment accuracy, leading to fabric defects and affecting the quality of fabric processing.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a pressure-adjustable three-roll calender, comprising...

[0006] The base has brackets fixedly connected to both ends of its top, and an adjustment component is provided between the two brackets.

[0007] The adjustment assembly includes a slide block, two limiting plates, and two connecting rods. Two sliding grooves are formed on one side of each of the two supports. The slide block is slidably connected to the inside of the sliding grooves. The two limiting plates are fixedly connected to both sides of the slide block. One end of each connecting rod is mounted on both sides of the limiting plates. A fixed seat is hinged to one adjacent end of each connecting rod on one side. Guide posts are fixedly connected to both sides of the supports. A connecting seat is movably sleeved on the outer side of each guide post. One end of the connecting seat is fixedly connected to one side of the fixed seat. A roller mounting shaft is rotatably connected inside the slide block and the limiting plates.

[0008] Preferably, a double-piston rod hydraulic cylinder is installed on the opposite side of each of the two aforementioned supports, with both ends of the double-piston rod hydraulic cylinder being fixedly connected to one side of each of the two connecting seats.

[0009] Preferably, a fixed roller is rotatably connected between the two aforementioned supports, and the fixed roller is located between the two rotating rollers.

[0010] Preferably, the base is fixedly connected to both the upper and lower sides of the slide groove, and two slide rods are fixedly connected between the connecting blocks. The limiting plate is movably sleeved on the outside of the two slide rods.

[0011] Preferably, a fixing frame is fixedly connected to one side of each of the two brackets, a slider is slidably connected to the inner side of each of the two fixing frames, and a tensioning roller is rotatably connected between the two sliders.

[0012] Preferably, an electric push rod is installed at one end of each of the two fixed frames, and the push rod of the electric push rod passes through one end of the fixed frame and is fixedly connected to one end of the slider.

[0013] Preferably, the limiting plate on one side is equipped with a reduction motor, and the output shaft of the reduction motor is fixedly connected to the mounting shaft of the rotating roller.

[0014] Preferably, mounting seats are installed on both sides of the aforementioned limiting plate, and one end of the connecting rod is installed inside the mounting seat.

[0015] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects:

[0016] This invention uses the piston rod of a double-piston hydraulic cylinder to move the connecting seat outside the guide column. At this time, the connecting seat moves the other end of the connecting rod, causing the other end of the two connecting rods to push the limiting plate to move on one side of the bracket. The limiting plate then moves the slide block inside the slide groove, thereby adjusting the distance between the rotating roller and the fixed roller, thus adjusting the fabric pressure to facilitate fabric processing. Moreover, the simultaneous adjustment of the distance between the two rotating rollers and the fixed roller can improve the processing accuracy of the device. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the right-side structure of this utility model;

[0020] Figure 3This is a cross-sectional structural diagram of the present invention;

[0021] Figure 4 This is a top view of the structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the left-side structure of this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1. Base; 2. Bracket; 3. Slide groove; 4. Slide seat; 5. Limiting plate; 6. Connecting rod; 7. Fixed seat; 8. Guide column; 9. Connecting seat; 10. Double piston rod hydraulic cylinder; 11. Rotary roller; 12. Connecting block; 13. Slide rod; 14. Gear motor; 15. Fixed roller; 16. Fixed frame; 17. Slider; 18. Tensioning roller; 19. Electric push rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0026] Example

[0027] Please see Figure 1-5 This utility model provides a technical solution: a pressure-adjustable three-roll calender, including a base 1, with brackets 2 fixedly connected to both ends of the top of the base 1, and an adjustment component provided between the two brackets 2.

[0028] By setting an adjustment component, the fabric pressure can be adjusted to facilitate fabric processing. Simultaneous adjustment of the distance between the two rotating rollers 11 and the fixed roller 15 improves the processing accuracy of the device. The adjustment component includes a slide block 4, two limiting plates 5, and two connecting rods 6. Two sliding grooves 3 are provided on one side of each of the two supports 2. The slide block 4 is slidably connected inside the sliding grooves 3. The two limiting plates 5 are fixedly connected to both sides of the slide block 4. One end of each connecting rod 6 is installed on both sides of the limiting plates 5. Mounting seats are installed on both sides of the limiting plates 5. One end of each connecting rod 6 is installed inside the mounting seat. A fixed seat 7 is hinged to the adjacent ends of two connecting rods 6 on one side. Guide columns 8 are fixedly connected to both sides of the supports 2. A connecting seat 9 is movably sleeved on the outer side of the guide column 8. One end of the connecting seat 9 is fixedly connected to one side of the fixed seat 7. The slide block 4 and the limiting plates... The mounting shaft of the rotating roller 11 is rotatably connected inside the bracket 5. A double piston rod hydraulic cylinder 10 is installed on the opposite side of each of the two brackets 2. The two ends of the double piston rod hydraulic cylinder 10 are fixedly connected to one side of the two connecting seats 9. The two double piston rod hydraulic cylinders 10 can be controlled by an electro-hydraulic servo valve to ensure that the piston rods of the two double piston rod hydraulic cylinders 10 can extend and return synchronously. A fixed roller 15 is rotatably connected between the two brackets 2 and is located between the two rotating rollers 11. The piston rod of the double piston rod hydraulic cylinder 10 drives the connecting seat 9 to move outside the guide column 8. At this time, the connecting seat 9 drives the other end of the connecting rod 6 to move, so that the other end of the two connecting rods 6 pushes the limiting plate 5 to move on one side of the bracket 2. The limiting plate 5 then drives the slide 4 to move inside the slide groove 3, thereby adjusting the distance between the rotating roller 11 and the fixed roller 15 and completing the adjustment of the fabric pressure.

[0029] To ensure the smooth movement of the limiting plate 5, connecting blocks 12 are fixedly connected to both the upper and lower sides of the slide groove 3 on the base 1. Two slide rods 13 are fixedly connected between the connecting blocks 12. The limiting plate 5 is movably sleeved on the outside of the two slide rods 13. When the limiting plate 5 moves, the limiting plate 5 moves outside the two slide rods 13, and the connecting blocks 12 can limit the limiting plate 5.

[0030] To prevent wrinkles during fabric processing, a fixed frame 16 is fixedly connected to one side of each of the two brackets 2. A slider 17 is slidably connected to the inner side of each of the two fixed frames 16. A tension roller 18 is rotatably connected between the two sliders 17. An electric push rod 19 is installed at one end of each of the two fixed frames 16. The push rod of the electric push rod 19 passes through one end of the fixed frame 16 and is fixedly connected to one end of the slider 17. When it is necessary to adjust the tension of the fabric, the push rod of the electric push rod 19 is reset by the switch group. The push rod of the electric push rod 19 drives the slider 17 to move inside the fixed frame 16, so that the two sliders 17 drive the tension roller 18 to move. The tension roller 18 can pull the fabric to move, so as to adjust the tension of the tension roller 18.

[0031] A reduction motor 14 is installed on one side limit plate 5. The output shaft of the reduction motor 14 is fixedly connected to the mounting shaft of the rotating roller 11. When processing the fabric, the output shaft of the reduction motor 14 drives the mounting shaft of the rotating roller 11 to rotate, thereby processing the fabric.

[0032] Working principle or structural principle: When the pressure of the calender needs to be adjusted, the piston rod of the double piston rod hydraulic cylinder 10 is reset by controlling the switch group. The piston rod of the double piston rod hydraulic cylinder 10 drives the connecting seat 9 to move outside the guide column 8. At this time, the connecting seat 9 drives the other end of the connecting rod 6 to move, so that the other end of the two connecting rods 6 pushes the limiting plate 5 to move on one side of the bracket 2. The limiting plate 5 then drives the slide 4 to move inside the slide groove 3, thereby adjusting the distance between the rotating roller 11 and the fixed roller 15, adjusting the pressure on the fabric to facilitate fabric processing. Moreover, the synchronous adjustment of the distance between the two rotating rollers 11 and the fixed roller 15 can improve the processing accuracy of the device. When the tension of the fabric needs to be adjusted, the push rod of the electric push rod 19 is reset by controlling the switch group. The push rod of the electric push rod 19 drives the slider 17 to move inside the fixed frame 16, so that the two sliders 17 drive the tension roller 18 to move. The tension roller 18 can pull the fabric to move, so as to adjust the tension of the tension roller 18 and prevent wrinkles from occurring during fabric processing.

[0033] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.

Claims

1. A pressure-adjustable three-roll calender, characterized in that, include A base (1) is provided with brackets (2) fixedly connected to both ends of the top of the base (1), and an adjustment component is provided between the two brackets (2). The adjustment assembly includes a slide (4), two limiting plates (5), and two connecting rods (6). Two sliding grooves (3) are provided on one side of each of the two brackets (2). The slide (4) is slidably connected to the inside of the sliding groove (3). The two limiting plates (5) are fixedly connected to both sides of the slide (4). One end of each of the two connecting rods (6) is installed on both sides of the limiting plate (5). A fixed seat (7) is hinged to one side of the two adjacent ends of the two connecting rods (6). Guide columns (8) are fixedly connected to both sides of the bracket (2). A connecting seat (9) is movably sleeved on the outside of the guide column (8). One end of the connecting seat (9) is fixedly connected to one side of the fixed seat (7). The mounting shaft of the rotating roller (11) is rotatably connected inside the slide (4) and the limiting plate (5).

2. The pressure-adjustable three-roll calender according to claim 1, characterized in that, Two piston rod hydraulic cylinders (10) are installed on opposite sides of the two brackets (2), and the two ends of the two piston rod hydraulic cylinders (10) are fixedly connected to one side of the two connecting seats (9).

3. The pressure-adjustable three-roll calender according to claim 1, characterized in that, A fixed roller (15) is rotatably connected between the two supports (2), and the fixed roller (15) is located between the two rotating rollers (11).

4. The pressure-adjustable three-roll calender according to claim 1, characterized in that, Connecting blocks (12) are fixedly connected to both the upper and lower sides of the slide groove (3) on the base (1). Two slide rods (13) are fixedly connected between the connecting blocks (12). The limiting plate (5) is movably sleeved on the outside of the two slide rods (13).

5. A pressure-adjustable three-roll calender according to claim 1, characterized in that, A fixed frame (16) is fixedly connected to one side of each of the two brackets (2), and a slider (17) is slidably connected to the inner side of each of the two fixed frames (16). A tension roller (18) is rotatably connected between the two sliders (17).

6. A pressure-adjustable three-roll calender according to claim 5, characterized in that, An electric push rod (19) is installed at one end of each of the two fixed frames (16). The push rod of the electric push rod (19) passes through one end of the fixed frame (16) and is fixedly connected to one end of the slider (17).

7. A pressure-adjustable three-roll calender according to claim 1, characterized in that, A speed reduction motor (14) is installed on one side of the limiting plate (5), and the output shaft of the speed reduction motor (14) is fixedly connected to the mounting shaft of the rotating roller (11).

8. A pressure-adjustable three-roll calender according to claim 1, characterized in that, Mounting seats are installed on both sides of the limiting plate (5), and one end of the connecting rod (6) is installed inside the mounting seat.