A high-strength fabric ironing machine

Abstract

This utility model relates to a high-strength fabric pressing machine, comprising a frame, a traction mechanism, a smoothing module, and an ironing module. The smoothing module consists of a flipping frame, a first smoothing roller, a second smoothing roller, a first dust collection box, a second dust collection box, and a power unit. An elastic element is provided between the frame and the flipping frame. The first smoothing roller is equipped with a first spiral brush and a second spiral brush, and the second smoothing roller is equipped with a third spiral brush and a fourth spiral brush. The power unit can drive the two smoothing rollers to rotate synchronously in opposite directions. The first dust collection box is equipped with a first dust collection groove, and the second dust collection box is equipped with a second dust collection groove. This utility model integrates the dust removal and smoothing processes into the smoothing module, allowing a single mechanism to achieve both effects simultaneously. This significantly reduces the size of the equipment, resulting in a more compact overall structure.

Description

Technical Field

[0001] This utility model relates to a fabric ironing device, and more particularly to a high-strength fabric pressing machine. Background Technology

[0002] Fabric ironing plays a crucial role in garment manufacturing, primarily for eliminating wrinkles and pre-shrinking. High temperatures and steam restore the fabric to a smooth surface, eliminating wrinkles caused by cutting or storage, and pre-shrinking the fabric to prevent deformation during subsequent wear. A fabric heat press is a device suitable for this process. Existing fabric heat presses generally consist of a traction mechanism, a smoothing module, and an ironing module. The traction mechanism guides the fabric, allowing it to flow sequentially through the smoothing and ironing modules. The smoothing module smooths the fabric, while the ironing module irons it. The ironing module typically consists of a support component and a pressure component. The pressure component is equipped with a steam ironing mechanism and a pneumatic unit, which drives the pressure component's up-and-down movement. Some fabric heat presses also include a dust removal module before the ironing module to clean the fabric and improve the quality of the ironed fabric.

[0003] However, existing dust removal and smoothing modules occupy a significant amount of space, increasing the overall size of the equipment. For companies with limited production space, this can restrict their production capacity. Therefore, further reducing the size of the equipment while maintaining its functionality would be highly beneficial for fabric manufacturers. Summary of the Invention

[0004] This invention provides a high-strength fabric pressing machine, which solves the problem that the dust removal module and smoothing module in the prior art occupy too much space, resulting in an excessively large equipment size.

[0005] The above-mentioned technical problems of this utility model are mainly solved by the following technical solution: A high-strength fabric pressing machine includes a frame, a traction mechanism, a smoothing module, and an ironing module. The ironing module is composed of a supporting component and a pressing component. The smoothing module is composed of a flipping frame, a first smoothing roller, a second smoothing roller, a first dust collection box, a second dust collection box, and a power unit. The flipping frame is horizontally rotatable relative to the frame. An elastic element is provided between the frame and the flipping frame, so that the flipping frame tends to be maintained at a fixed angle. The circumferential sidewall of the first smoothing roller is provided with a first spiral brush and a second spiral brush that are mirror-distributed to the left and right. The circumferential sidewall of the second smoothing roller is provided with... The device includes a third and a fourth spiral brush arranged in a mirror image. The spiral directions of the first and third spiral brushes are opposite. The fabric passes over the upper and lower sides of the two smoothing rollers in an S-shape. The power unit drives the two smoothing rollers to rotate synchronously in opposite directions, causing the contact areas between the two smoothing rollers and the fabric to move in opposite directions. The first dust collection box has a long and thin first dust collection groove, the opening of which faces the angle between the first smoothing roller and the fabric feeding direction. The second dust collection box has a long and thin second dust collection groove, the opening of which faces the angle between the second smoothing roller and the fabric feeding direction.

[0006] The smoothing module in this invention is located before the ironing module. The fabric needs to pass over the top and bottom of the two smoothing rollers in an S-shape. Each of the two smoothing rollers has two mirror-image spiral brushes with opposite spiral directions. Simultaneously, the two smoothing rollers rotate in opposite directions. This ensures that the relative movement of the contact points between the spiral brushes and the fabric is opposite as the smoothing rollers rotate. The spiral brushes not only remove impurities from the fabric surface, but their spiral shape also promotes the fabric to spread out to both sides, effectively smoothing the fabric. The two smoothing rollers act on both sides of the fabric, thus achieving effective dust removal. This invention also includes two dust collection boxes, with their corresponding dust collection slots facing the direction in which the spiral brushes throw out impurities. This allows the negative pressure generated by the dust collection boxes to promptly remove impurities. Furthermore, the flipping frame on the smoothing module has an adaptive twisting effect. When the fabric tension changes, the flipping frame can adaptively twist, thus preventing drastic changes in fabric tension and protecting the fabric.

[0007] Therefore, this utility model has the following characteristics compared with the prior art: 1. This utility model integrates the dust removal and smoothing processes into the smoothing module, so that a single mechanism can achieve two effects at the same time, which can significantly reduce the size of the equipment and make the overall structure more compact; 2. The flipping frame can adaptively twist, thereby avoiding huge changes in the tension of the fabric and protecting the fabric. Therefore, the smoothing module also integrates the effect of fabric tension control. Attached Figure Description

[0008] Appendix Figure 1 This is a schematic diagram of the structure of this utility model;

[0009] Appendix Figure 2 This is a structural diagram of the smoothing module;

[0010] Appendix Figure 3 This is a side view of the flattened module. Detailed Implementation

[0011] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0012] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0013] Example 1: See Figure 1 , Figure 2A high-strength fabric pressing machine includes a frame, a traction mechanism, a smoothing module 100, and an ironing module 200. The ironing module consists of a support component 210 and a pressing component 220. In this embodiment, the frame, traction mechanism, and ironing module are all conventional designs and will not be described in detail here. The smoothing module consists of a flip frame 110, a first smoothing roller 120, a second smoothing roller 130, a first dust collection box 140, a second dust collection box 150, and a power unit 160. The flip frame is horizontally rotatable relative to the frame. An elastic element 170 is provided between the frame and the flip frame to keep the flip frame at a fixed angle. The circumferential sidewall of the first smoothing roller is provided with a first spiral brush 121 and a second spiral brush 122 distributed in a left-right mirror pattern. The circumferential sidewalls of the flat rollers are provided with a third spiral brush 131 and a fourth spiral brush 132, which are mirror-distributed to the left and right. The spiral directions of the first spiral brush and the third spiral brush are opposite. The fabric passes over the upper and lower sides of the two flat rollers in an S-shape. The power unit can drive the two flat rollers to rotate synchronously in opposite directions, so that the contact parts of the two flat rollers and the fabric move in opposite directions. The first dust collection box is provided with a slender first dust collection groove 141, the opening of which faces the angle area formed by the first flat roller and the fabric feeding direction. The second dust collection box is provided with a slender second dust collection groove 151, the opening of which faces the angle area formed by the second flat roller and the fabric feeding direction. Both dust collection boxes are fixed on the frame and connected to the negative pressure dust collection equipment.

[0014] In this embodiment, the smoothing module is located before the ironing module. The fabric needs to pass through the upper and lower sides of the two smoothing rollers in an S-shape. Each of the two smoothing rollers is equipped with two spiral brushes arranged in a left-right mirror image, with the spiral directions of the two spiral brushes opposite. Simultaneously, the rotation directions of the two smoothing rollers are also opposite. This ensures that the relative movement directions of the contact points between the spiral brushes and the fabric are opposite when the smoothing rollers rotate. The spiral brushes not only remove impurities from the fabric surface, but their spiral shape also promotes the fabric to spread out to both sides, effectively smoothing the fabric. The two smoothing rollers act on both sides of the fabric, thus achieving good dust removal. This embodiment also includes two dust collection boxes, with the corresponding dust collection slot openings facing the direction in which the spiral brushes throw out impurities. This allows the negative pressure generated by the dust collection boxes to promptly remove impurities. Furthermore, the flip frame on the smoothing module has an adaptive twisting effect. When the fabric tension changes, the flip frame can adaptively twist, thereby preventing drastic changes in fabric tension and protecting the fabric.

[0015] See Figure 3The power unit includes a first worm gear 161, a second worm gear 162, a first worm 163, a second worm 164, a transmission rod 165, a driven wheel 166, a driving wheel 167, and a motor 168. The motor is fixed on the tilting frame, the driving wheel is located on the output shaft of the motor, the driven wheel is coaxially fixed on the transmission rod, the transmission rod is rotatably mounted on the tilting frame through a rotating shaft base 111, the driven wheel is connected to the driving wheel, the two worms are coaxially fixed at both ends of the transmission rod and mesh with the two worm gears respectively, the first worm gear is coaxially fixed at one end of the first leveling roller, and the second worm gear is coaxially fixed at one end of the second leveling roller.

[0016] See Figure 3 The motor is located on the lower side of the tilting frame, the transmission rod is located on the upper side of the tilting frame, and a balancing block 112 is also provided on the upper side of the tilting frame. A transmission belt 169 connects the driven wheel and the driving wheel. The balancing block and the motor are located on both sides of the tilting frame, so that the overall center of gravity of the tilting frame is as close as possible to its tilting axis.

[0017] See Figure 2 Two coaxial horizontal rods 10 are fixed on the frame. The two sides of the tilting frame are respectively rotatably mounted on the two horizontal rods and connected by bearings. The elastic element is a torsion spring sleeved on the horizontal rod. One end of the torsion arm is fixed to the horizontal rod, and the other end of the torsion arm is fixed to the tilting frame.

[0018] This invention can be modified in many ways, as will be apparent to those skilled in the art, and such modifications are not considered to depart from the scope of this invention. All such modifications that are obvious to those skilled in the art are included within the scope of these claims.

Claims

1. A high-strength fabric pressing machine, comprising a frame, a smoothing module, and an ironing module, wherein the ironing module is composed of a supporting component and a pressing component, characterized in that: The smoothing module consists of a tilting frame, a first smoothing roller, a second smoothing roller, a first dust collection box, a second dust collection box, and a power unit. The tilting frame is horizontally rotatable relative to the frame. An elastic element is provided between the frame and the tilting frame to keep the tilting frame at a fixed angle. The circumferential sidewall of the first smoothing roller is provided with a first spiral brush and a second spiral brush arranged in a left-right mirror distribution. The circumferential sidewall of the second smoothing roller is provided with a third spiral brush and a fourth spiral brush arranged in a left-right mirror distribution. The spiral directions are opposite, and the fabric passes over the upper and lower sides of the two smoothing rollers in an S-shape. The power unit can drive the two smoothing rollers to rotate synchronously in opposite directions, and make the contact parts of the two smoothing rollers and the fabric move in opposite directions. The first dust collection box is provided with a slender first dust collection groove, and the opening direction of the first dust collection groove faces the angle area formed by the first smoothing roller and the fabric feeding direction. The second dust collection box is provided with a slender second dust collection groove, and the opening direction of the second dust collection groove faces the angle area formed by the second smoothing roller and the fabric feeding direction.

2. The high-strength fabric pressing machine according to claim 1, characterized in that: The power unit includes a first worm gear, a second worm gear, a first worm, a second worm, a transmission rod, a driven wheel, a driving wheel, and a motor. The motor is fixed on the tilting frame. The driving wheel is located on the output shaft of the motor. The driven wheel is coaxially fixed on the transmission rod. The transmission rod is rotatably mounted on the tilting frame. The driven wheel is connected to the driving wheel. The two worms are coaxially fixed at both ends of the transmission rod and mesh with the two worm gears respectively. The first worm gear is coaxially fixed at one end of the first leveling roller, and the second worm gear is coaxially fixed at one end of the second leveling roller.

3. The high-strength fabric pressing machine according to claim 2, characterized in that: The motor is located on the lower side of the tilting frame, the transmission rod is located on the upper side of the tilting frame, and a balancing block is also provided on the upper side of the tilting frame. A transmission belt connects the driven wheel and the driving wheel.

4. The high-strength fabric pressing machine according to claim 1, characterized in that: Two coaxial horizontal rods are fixed on the frame. The two sides of the tilting frame are respectively rotatably mounted on the two horizontal rods. The elastic element is a torsion spring sleeved on the horizontal rod, with one end of the torsion arm fixed to the horizontal rod and the other end of the torsion arm fixed to the tilting frame.

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