Intelligent vertical brushing machine for worsted fabric

CN224704902UActive Publication Date: 2026-09-01JIANGSU OUQIAO WORSTED TEXTILE CO LTD
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Patent Information

Application Number
CN202521938612.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-10
Publication Date
2026-09-01
Estimated Expiration
2035-09-10

AI Technical Summary

Technical Problem

[0003]现有的智能立式刷毛机使用时面料需沿垂直或倾斜路径运行,长幅面料在重力作用下易出现中间下垂,导致与刷毛辊接触压力不均,边缘与中心区域刷毛效果差异增大(尤其长度超过10米时),因此,针对上述问题提出一种精纺面料的智能立式刷毛机

Benefits of technology

[0012]1、本实用新型中,通过设置的辊筒、限位环、限位槽、弹簧、限位块、转轴、毛刷层和电机等构件,通过在弹簧、限位块和限位槽的作用下可以带动毛刷层和精纺面料始终贴合,使毛刷层与精纺面料的接触更加均匀,对精纺面料的两个面同时进行刷毛清洁,同时可以对不同厚度的面料兼容使用,通过设置的多组辊筒可以为精纺面料提供多个支撑点,避免面料出现中心下垂,从而解决了现有的智能立式刷毛机使用时面料需沿垂直或倾斜路径运行,长幅面料在重力作用下易出现中间下垂,导致与刷毛辊接触压力不均,边缘与中心区域刷毛效果差异增大的问题;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to textile equipment technical field especially is a kind of intelligent vertical brush machine of worsted fabric, including vertical brush machine body, the both sides of vertical brush machine body are fixedly connected with support plate, the inside rotationally connected of two support plates has roll, the outside fixed connection of roll has the limiting ring in support plate inside, the outside of support plate is equipped with limiting slot, the inside fixed connection of limiting slot has spring, the one end fixed connection of spring has the limiting block in limiting slot inside, in the utility model, under the action of spring, limiting block and limiting slot can drive brush layer and worsted fabric always adhere, make the contact of brush layer and worsted fabric more uniform, the two faces of worsted fabric are cleaned simultaneously by brushing, different thickness fabric can be used simultaneously, by the multiple groups of roll set up, can provide multiple support points for worsted fabric, avoid fabric to appear center droop.
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Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, specifically to an intelligent vertical brushing machine for worsted fabrics. Background Technology

[0002] In the finishing process of worsted fabrics, brushing is a key step to improve the fabric's texture, appearance, and functionality. As an important component of modern textile equipment, the intelligent vertical brushing machine achieves efficient and precise brushing of worsted fabrics through automation technology and vertical structural design.

[0003] Existing intelligent vertical brushing machines require the fabric to run along a vertical or inclined path. Long fabrics are prone to sagging in the middle under the action of gravity, resulting in uneven contact pressure with the brushing roller and increased difference in brushing effect between the edge and center areas (especially when the length exceeds 10 meters). Therefore, an intelligent vertical brushing machine for worsted fabrics is proposed to address the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent vertical brushing machine for worsted fabrics to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A smart vertical brushing machine for worsted fabrics includes a vertical brushing machine body. Support plates are fixedly connected to both sides of the machine body. Rollers are rotatably connected inside the two support plates. Limiting rings located inside the support plates are fixedly connected to the outer sides of the rollers. Limiting grooves are formed on the outer sides of the support plates. Springs are fixedly connected inside the limiting grooves. One end of the spring is fixedly connected to a limiting block located inside the limiting groove. A rotating shaft is rotatably connected inside the limiting block. A motor is fixedly connected to the front side of the limiting block, and the motor's output... The outlet is fixedly connected to the rotating shaft. A connecting plate located below the vertical brushing machine body is fixedly connected between the two support plates. A guide shaft symmetrically arranged between the vertical brushing machine body and the connecting plate is rotatably connected between the two support plates. Support bars are fixedly connected to the bottom end of the vertical brushing machine body and the top end of the connecting plate. Scrapers are fixedly connected to the ends of the two support bars away from the vertical brushing machine body and the connecting plate. A brush layer located between the two support plates is fixedly connected to the outside of the rotating shaft. Limiting discs are fixedly connected to both ends of the guide shaft.

[0007] Preferably, the guide shaft and the two limiting discs are a set, and there are two sets in total. The guide shaft and the two limiting discs are symmetrically arranged on both sides of the scraper.

[0008] Preferably, the brush layer, the rotating shaft, and the two limiting blocks are arranged as a group, and there are five groups in total. The brush layer, the rotating shaft, and the two limiting blocks are arranged in a W-shape inside the support plate.

[0009] Preferably, the inner shape of the limiting groove matches the shape of the limiting block, and the inner height of the limiting groove matches the height of the limiting block.

[0010] Preferably, the outer diameter of the roller matches the diameter of the internal hole of the support plate, the inner diameter of the limiting ring matches the outer diameter of the roller, and the outer diameter of the limiting ring is larger than the outer diameter of the roller.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. In this utility model, the rollers, limiting rings, limiting grooves, springs, limiting blocks, rotating shafts, brush layers, and motors are configured to ensure that the brush layer and the worsted fabric are always in contact under the action of the springs, limiting blocks, and limiting grooves. This makes the contact between the brush layer and the worsted fabric more uniform, allowing for brushing and cleaning of both sides of the worsted fabric simultaneously. It is also compatible with fabrics of different thicknesses. The multiple sets of rollers provide multiple support points for the worsted fabric, preventing the fabric from sagging in the center. This solves the problem that existing intelligent vertical brushing machines require the fabric to run along a vertical or inclined path, and long fabrics are prone to sagging in the middle under gravity, resulting in uneven contact pressure with the brush rollers and increased differences in brushing effect between the edge and center areas.

[0013] 2. In this utility model, the guide shaft, support strip and scraper are designed to further clean the worsted fabric after brushing, scrape off the impurities remaining on the surface, and further improve the overall quality of the worsted fabric. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the front-view cross-sectional structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the cross-sectional structure at the center position of the front view of this utility model.

[0018] In the diagram: 1. Vertical brushing machine body; 2. Support plate; 3. Roller; 4. Limiting ring; 5. Limiting groove; 6. Spring; 7. Limiting block; 8. Rotating shaft; 9. Connecting plate; 10. Guide shaft; 11. Motor; 12. Support bar; 13. Scraper; 14. Brush layer; 15. Limiting disc. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0021] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this invention.

[0022] Please see Figure 1-4 This utility model provides a technical solution:

[0023] A smart vertical brushing machine for worsted fabrics includes a vertical brushing machine body 1. Support plates 2 are fixedly connected to both sides of the vertical brushing machine body 1. Rollers 3 are rotatably connected inside the two support plates 2. A limiting ring 4 located inside the support plate 2 is fixedly connected to the outer side of the roller 3. A limiting groove 5 is formed on the outer side of the support plate 2. A spring 6 is fixedly connected inside the limiting groove 5. A limiting block 7 located inside the limiting groove 5 is fixedly connected to one end of the spring 6. A rotating shaft 8 is rotatably connected inside the limiting block 7. A motor 11 is fixedly connected to the front side of the front limiting block 7, and the output end of the motor 11 is connected to the rotating shaft. 8. Fixed connection: A connecting plate 9 located below the vertical brushing machine body 1 is fixedly connected between the two support plates 2. A guide shaft 10 symmetrically arranged between the vertical brushing machine body 1 and the connecting plate 9 is rotatably connected between the two support plates 2. Support bars 12 are fixedly connected to the bottom end of the vertical brushing machine body 1 and the top end of the connecting plate 9. Scrapers 13 are fixedly connected to the ends of the two support bars 12 away from the vertical brushing machine body 1 and the connecting plate 9, respectively. A brush layer 14 located between the two support plates 2 is fixedly connected to the outside of the rotating shaft 8. Limiting discs 15 are fixedly connected to both ends of the guide shaft 10.

[0024] The guide shaft 10 and the two limiting discs 15 form a group, with two groups in total. The guide shaft 10 and the two limiting discs 15 are symmetrically arranged on both sides of the scraper 13, which can stably provide support and guidance for the worsted fabric. The brush layer 14, the rotating shaft 8, and the two limiting blocks 7 form a group, with five groups in total. The brush layer 14, the rotating shaft 8, and the two limiting blocks 7 are arranged in a W-shape inside the support plate 2, which can clean both sides of the worsted fabric multiple times, while providing multiple support points for the worsted fabric to prevent excessive sagging. The inner shape of the limiting groove 5 matches the shape of the limiting block 7, and the inner height of the limiting groove 5 matches the height of the limiting block 7, which makes it easier for the spring 6 to drive the brush layer 14 to move more stably, so that the brush layer 14 fits the worsted fabric more evenly. The outer diameter of the roller 3 matches the diameter of the hole inside the support plate 2, and the inner diameter of the limiting ring 4 matches the outer diameter of the roller 3. The outer diameter of the limiting ring 4 is larger than the outer diameter of the roller 3.

[0025] Workflow: When a smart vertical brushing machine is needed to use a worsted fabric, the entire device is powered externally and controlled by the vertical brushing machine body 1. First, the worsted fabric passes between the top roller 3 and the brush layer 14. Then, the passed fabric is moved to the left and passes between the second row of rollers 3 and the brush layer 14, then to the right and passes between the third row of rollers 3 and the brush layer 14, and so on, continuing to pass between the corresponding rollers 3 and brush layers 14, then passing under the left guide shaft 10, then between the two sets of support bars 12 and the scraper 13, and finally passing through the... The guide shaft 10 passes under the right side and connects to the existing fabric rolling machine to realize the movement of the worsted fabric. As the worsted fabric moves, the motor 11 and roller 3 are controlled to rotate in opposite directions by the body 1 of the existing vertical brushing machine. The output end of the motor 11 drives the rotating shaft 8 and the brush layer 14 to rotate. The rotating brush layer 14 brushes the moving worsted fabric, cleaning the fuzz on both sides of the worsted fabric. The guide shaft 10 guides the cleaned worsted fabric, which can further clean the brushed worsted fabric, scrape off the residual impurities on the surface, and further improve the overall quality of the worsted fabric.

[0026] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent vertical brushing machine for worsted fabrics, comprising a vertical brushing machine body (1), characterized in that: The vertical brushing machine body (1) is fixedly connected to two support plates (2) on both sides. Rollers (3) are rotatably connected inside the two support plates (2). A limiting ring (4) located inside the support plate (2) is fixedly connected to the outer side of the roller (3). A limiting groove (5) is opened on the outer side of the support plate (2). A spring (6) is fixedly connected inside the limiting groove (5). One end of the spring (6) is fixedly connected to a limiting block (7) located inside the limiting groove (5). A rotating shaft (8) is rotatably connected inside the limiting block (7). A motor (11) is fixedly connected to the front side of the limiting block (7), and the output end of the motor (11) is fixedly connected to the rotating shaft (8). A connecting plate (9) located below the vertical brushing machine body (1) is fixedly connected between the support plates (2). A guide shaft (10) symmetrically arranged between the vertical brushing machine body (1) and the connecting plate (9) is rotatably connected between the two support plates (2). A support bar (12) is fixedly connected to the bottom end of the vertical brushing machine body (1) and the top end of the connecting plate (9). A scraper (13) is fixedly connected to one end of the two support bars (12) away from the vertical brushing machine body (1) and the connecting plate (9). A brush layer (14) located between the two support plates (2) is fixedly connected to the outside of the rotating shaft (8). A limit plate (15) is fixedly connected to both ends of the guide shaft (10).

2. The intelligent vertical brushing machine for worsted fabrics according to claim 1, characterized in that: The guide shaft (10) and the two limiting discs (15) are a set, and there are two sets in total. The guide shaft (10) and the two limiting discs (15) are symmetrically arranged on both sides of the scraper (13).

3. The intelligent vertical brushing machine for worsted fabrics according to claim 1, characterized in that: The brush layer (14), the rotating shaft (8) and the two limiting blocks (7) are a group, and there are five groups in total. The brush layer (14), the rotating shaft (8) and the two limiting blocks (7) are arranged in a W shape inside the support plate (2).

4. The intelligent vertical brushing machine for worsted fabrics according to claim 1, characterized in that: The inner shape of the limiting groove (5) matches the shape of the limiting block (7), and the inner height of the limiting groove (5) matches the height of the limiting block (7).

5. The intelligent vertical brushing machine for worsted fabrics according to claim 1, characterized in that: The outer diameter of the roller (3) matches the diameter of the hole inside the support plate (2), the inner diameter of the limiting ring (4) matches the outer diameter of the roller (3), and the outer diameter of the limiting ring (4) is greater than the outer diameter of the roller (3).