A composite wall insulation assembly system

Abstract

This utility model discloses a thermal insulation assembly system for composite walls, belonging to the field of building wall panel technology. The system includes an inner wall, first wall components, and second walls. Two first wall components can be inserted into both ends of the inner wall in a first direction, and adjacent first wall components can be inserted into each other. Two second walls can be inserted between the two first wall components, and when inserted between the two second walls, they are also inserted into both ends of the inner wall in a second direction. A grouting space is formed between the inner wall, the first wall components, and the second walls for concrete molding. This utility model effectively connects the first wall components, the inner wall, and the second wall components into a whole, and improves installation accuracy and efficiency through corresponding installation slots. It solves the problem of installation deviations caused by inaccurate positioning during traditional insulation board installation, which affects insulation performance.

Description

Technical Field

[0001] This utility model belongs to the field of building wall panel technology, and in particular relates to a thermal insulation assembly system for composite walls. Background Technology

[0002] In recent years, with increasing awareness of energy conservation and continuous improvement in economic levels, the construction industry is gradually shifting towards low-energy consumption. Improving wall insulation structures can reduce buildings' reliance on heating and air conditioning, reduce energy loss, and increase the utilization rate of passive energy sources such as solar energy. It also greatly helps in reducing noise and enhancing airtightness. However, traditional insulation boards have problems such as cumbersome installation, insufficient stability of internal insulation material connections, and unsatisfactory insulation effect. External insulation materials are prone to falling off, and the insulation effect is significantly reduced due to deviation during installation, making it difficult to achieve the expected energy-saving effect.

[0003] Therefore, there is an urgent need to design a composite wall insulation assembly system to solve the problems mentioned above. Utility Model Content

[0004] The purpose of this utility model is to provide a composite wall insulation assembly system, which has the advantages of simple operation, good insulation effect and stable connection of internal insulation materials, and solves the problems of cumbersome operation, insufficient connection stability of internal insulation materials and unsatisfactory insulation effect.

[0005] To achieve the above objectives, the specific technical solution of the composite wall insulation assembly system of this utility model is as follows: A composite wall insulation assembly system includes an inner wall, a first wall assembly, and a second wall. Two first wall assemblies can be inserted into both ends of the inner wall in a first direction, and adjacent first wall assemblies can be inserted into each other. Two second wall assemblies can be inserted into the two first wall assemblies, and when the two second wall assemblies are inserted into the two first wall assemblies, the two second wall assemblies are inserted into the two ends of the inner wall in a second direction. After the inner wall is connected to the first wall assembly and the second wall, a grouting space is formed between the inner wall, the first wall assembly, and the second wall for concrete molding. Multiple openings are provided on the inner side of the first wall assembly so that during pouring, the first wall assembly can be poured together with the grouting space through the multiple openings.

[0006] Furthermore, the inner wall is connected to two ends of the first direction with first positioning blocks respectively, and the bottom end of the first wall component is provided with a first mounting groove. The first mounting groove and the first positioning block can be inserted to connect the first wall component to the inner wall. The top end of the first wall component is connected with a second positioning block. Adjacent first wall components can be connected by inserting the first mounting groove and the second positioning block.

[0007] Furthermore, the first wall component has a third positioning block connected to both ends in the second direction, and the second wall has a third mounting groove on both ends in the first direction. The third mounting groove and the third positioning block can be inserted into each other, so that the first wall component and the second wall are connected.

[0008] Furthermore, steel reinforcement groups are arranged on the inner wall, and mesh insulation wall panels are provided at both ends of the steel reinforcement groups in the first direction to enhance the insulation performance and increase the bonding force with concrete.

[0009] Furthermore, a second mounting groove is provided on the second wall, which can be inserted into the mesh insulation wall panel to connect the second wall with the inner wall.

[0010] Furthermore, the first wall component includes an insulation layer, a partition layer, and a casting layer arranged sequentially from the outside to the inside. The insulation layer and the partition layer are interlocking. The end of the insulation layer away from the partition layer is connected to a hydrophobic layer. The end of the partition layer away from the insulation layer is connected to the casting layer. The casting layer has multiple openings so that during casting, the casting layer is cast together with the steel reinforcement group and the mesh insulation wall panel through the multiple openings.

[0011] Furthermore, the insulation layer includes two insulation boards, both of which are L-shaped and connected together, forming a vacuum cavity between them to block heat flow.

[0012] Furthermore, a fourth positioning block is connected to the partition layer, and a fourth mounting groove is provided on the insulation layer. The fourth mounting groove and the fourth positioning block can be inserted into each other to connect the partition layer and the insulation layer.

[0013] Furthermore, openings are pre-drilled in both the insulation layer and the partition layer, and connectors are passed through these openings to secure the insulation layer and the partition layer.

[0014] This utility model has the following advantages: it effectively connects the first wall component, the inner wall component, and the second wall component into a whole, and improves the accuracy and efficiency of installation through the corresponding installation groove, thus solving the problem that the installation deviation caused by insufficient positioning during the installation of traditional insulation boards affects the insulation performance. Attached Figure Description

[0015] Figure 1 This is an exploded structural diagram of the thermal insulation assembly system of this utility model; Figure 2 This is a schematic diagram of the structure of the interior wall of this utility model; Figure 3 This is a structural schematic diagram of the first wall component of this utility model; Figure 4 This is a cross-sectional structural diagram of the first wall component of this utility model; Figure 5 This is a schematic diagram of the opening structure of this utility model; Figure 6 This is a schematic diagram of the structure of the third positioning block of this utility model; Figure 7 This is a schematic diagram of the structure of the connector of this utility model; Figure 8 This is a structural schematic diagram of the second wall of this utility model; The markings in the diagram are as follows: 1. Inner wall; 11. Reinforcing steel assembly; 12. Mesh insulation wall panel; 13. First positioning block; 2. First wall component; 21. First mounting groove; 22. Second positioning block; 23. Third positioning block; 24. Opening; 25. Insulation layer; 251. Insulation board; 252. Positioning column; 26. Partition layer; 261. Slide rail; 262. Fourth positioning block; 263. Hole; 27. Cast-in-place layer; 271. Fourth mounting groove; 28. Drainage layer; 3. Second wall; 31. Third mounting groove; 32. Second mounting groove; 4. Connector; 41. Pipe body; 42. Stop. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0017] Those skilled in the art will understand that although some embodiments herein include certain features included in other embodiments but not others, combinations of features from different embodiments are intended to be within the scope of this invention and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.

[0018] The following is a reference to the appendix. Figure 1 To be continued Figure 8 This invention describes a thermal insulation assembly system for composite walls.

[0019] Currently, traditional insulation boards suffer from cumbersome installation, insufficient stability of internal insulation material connections, and unsatisfactory insulation effects. External insulation materials, on the other hand, are prone to falling off, and their insulation effect is significantly reduced due to deviations during installation, making it difficult to achieve the expected energy-saving effect.

[0020] A composite wall insulation assembly system includes an inner wall 1, a first wall component 2, and a second wall 3. Two first wall components 2 can be inserted into both ends of the inner wall 1 in a first direction A, and adjacent first wall components 2 can be inserted into each other. Two second wall components 3 can be inserted into the two first wall components 2, and when the two second wall components 3 are inserted into the two first wall components 2, the two second wall components 3 are inserted into the two ends of the inner wall 1 in a second direction B. After the inner wall 1 is connected to the first wall component 2 and the second wall 3, a grouting space is formed between the inner wall 1 and the first wall component 2 and the second wall 3 for concrete molding. Multiple openings 24 are provided on the inner side of the first wall component 2 so that the first wall component 2 can be poured together with the grouting space through the multiple openings 24 during pouring.

[0021] The first direction A is the length direction of the inner wall 1, which is equivalent to the X-axis in a three-dimensional coordinate system. The second direction B is perpendicular to the first direction A, which is equivalent to the Y-axis in a three-dimensional coordinate system.

[0022] Regarding the first wall component 2 being pluggable to both ends of the inner wall 1 in the first direction A, specifically, the two ends of the inner wall 1 in the first direction A are respectively connected to the first positioning block 13, and the bottom end of the first wall component 2 is provided with a first mounting groove 21. The first mounting groove 21 and the first positioning block 13 can be plugged in, so that the first wall component 2 is connected to the inner wall 1. In other embodiments of this utility model, the first mounting groove 21 can also be provided at the first direction A end of the inner wall 1, and the first positioning block 13 is connected to the bottom end of the first wall component 2, as long as the first mounting groove 21 and the first positioning block 13 can be plugged in.

[0023] Preferably, the first positioning block 13 is T-shaped. In other embodiments of this utility model, positioning blocks of other shapes can also be selected, as long as they can be adapted to the first mounting groove 21. The first positioning block 13 can be inserted into the first mounting groove 21.

[0024] Regarding the interlocking capability between adjacent first wall components 2, specifically, the bottom end of the first wall component 2 is provided with a first mounting groove 21, and the top end of the first wall component 2 is connected with a second positioning block 22. Adjacent first wall components 2 can be connected by interlocking the first mounting groove 21 and the second positioning block 22. In other embodiments of this utility model, the top end of the first wall component 2 is provided with a first mounting groove 21, and the bottom end of the first wall component 2 is connected with a second positioning block 22, as long as the first mounting groove 21 and the second positioning block 22 can be interlocked.

[0025] Preferably, the second positioning block 22 is T-shaped. In other embodiments of this utility model, positioning blocks of other shapes can also be selected, as long as they can be adapted to the second mounting groove 32. The second positioning block 22 can be inserted into the second mounting groove 32.

[0026] Regarding the interlocking between the second wall 3 and the two first wall components 2, specifically, the first wall component 2 has a third positioning block 23 connected to both ends in the second direction B, and the second wall 3 has a third mounting groove 31 opened at both ends in the first direction A. The third mounting groove 31 and the third positioning block 23 can be interlocked, so that the first wall component 2 and the second wall 3 are connected. In other embodiments of this utility model, the first wall component 2 can also have a third mounting groove 31 opened at both ends in the second direction B, and the second wall 3 can also have a third positioning block 23 connected at both ends in the first direction A. Similarly, the first wall component 2 can have a third mounting groove 31 opened at one end in the second direction B and a third positioning block 23 connected at the other end, and the second wall 3 can have a third positioning block 23 connected at one end in the first direction A and a third mounting groove 31 opened at the other end, as long as the third mounting groove 31 and the third positioning block 23 can be interlocked.

[0027] Preferably, the third positioning block 23 is hook-shaped. In other embodiments of this utility model, positioning blocks of other shapes can also be selected, as long as they can be adapted to the third mounting groove 31. The third positioning block 23 can be inserted into the third mounting groove 31.

[0028] The inner wall 1 is provided with steel reinforcement groups 11. The two ends of the steel reinforcement groups 11 in the first direction A are provided with mesh insulation wall panels 12 to enhance the insulation performance and increase the bonding force with concrete. Specifically, the mesh insulation wall panel 12 is a styrene / graphene oxide composite wall panel to enhance the insulation performance, and the mesh structure of the insulation wall panel increases the bonding force between the mesh insulation wall panel 12 and the concrete.

[0029] Regarding the two ends of the second wall 3 and the inner wall 1 in the second direction B, specifically, the second wall 3 is provided with a second mounting groove 32, which can be inserted into the mesh insulation wall panel 12 to connect the second wall 3 and the inner wall 1. The width of the second mounting groove 32 is the same as the thickness of the mesh insulation wall panel 12.

[0030] The first wall component 2 includes an insulation layer 25, a partition layer 26, and a casting layer 27 arranged sequentially from the outside to the inside. The insulation layer 25 and the partition layer 26 can be interlocked. The end of the insulation layer 25 away from the partition layer 26 is connected to a hydrophobic layer 28. The end of the partition layer 26 away from the insulation layer 25 is connected to the casting layer 27. The casting layer 27 has multiple openings 24 so that during casting, the casting layer 27 is cast together with the steel reinforcement group 11 and the mesh insulation wall panel 12 through the multiple openings 24 to form an integral whole. The concrete penetrates into the openings 24 to form a "mortise and tenon structure", which increases the shear strength by 50%.

[0031] The insulation layer 25 includes two insulation boards 251, both of which are L-shaped. The two insulation boards 251 are connected to form a vacuum cavity between them to block heat flow. Specifically, the two insulation boards 251 are connected and installed in a regular L-shape and an inverted L-shape, so that after the two insulation boards 251 form a rectangle, a vacuum cavity is formed between them.

[0032] Preferably, a positioning post 252 is connected between the two insulation boards 251. The positioning post 252 ensures that the two insulation boards 251 will not deform, which is equivalent to ensuring the wall space of the vacuum chamber.

[0033] Regarding the interlocking of the insulation layer 25 and the partition layer 26, specifically, a slide rail 261 is connected to the partition layer 26, and a fourth positioning block 262 is connected through the slide rail 261. A fourth mounting groove 271 is provided on the insulation layer 25, and the fourth mounting groove 271 and the fourth positioning block 262 can be interlocked, so that the partition layer 26 and the insulation layer 25 are connected. In other embodiments of this utility model, the fourth positioning block 262 can also be connected to the insulation layer, and the fourth mounting groove 271 can also be provided on the partition layer 26, as long as the fourth mounting groove 271 and the fourth positioning block 262 can be interlocked.

[0034] Both the insulation layer 25 and the partition layer 26 have pre-drilled openings. The insulation layer 25 and the partition layer 26 are fixed by the connector 4 passing through the openings. Specifically, the connector 4 includes a tube body 41 with through holes at both ends. A stop 42 can be inserted into the through hole. The upper hole 263 of the through hole is slightly larger than the lower hole 263. The stop 42 is also a circular solid glass fiber reinforced plastic that is wider at the top and narrower at the bottom. When installing the connector 4, the tube body 41 is first inserted into the opening, and then the stop 42 is installed through the through holes at both ends of the tube body 41. Then, concrete and insulation materials are poured to ensure that the connector 4 will not fall off during the concrete pouring process. This effectively increases the connection performance while reducing the installation difficulty and time, and speeds up the construction efficiency.

[0035] Regarding the two first wall components 2 of each layer, they can be divided into a front wall and a rear wall. Both the front wall and the rear wall can be set up according to the above composition of the first wall component 2. Alternatively, the front wall can be set up according to the above composition of the first wall component 2. In order to reduce manufacturing costs and improve installation speed, the rear wall can adopt a design of one layer of poured concrete and another layer of filled insulation material, replacing the design of insulation board 251 in the front wall.

[0036] This utility model facilitates the rapid construction of the inner wall 1. By filling the spaces between the mesh insulation wall panels 12 with concrete, it connects the inner wall 1 with the first wall component 2 and the second wall 3, achieving the effect of overall casting and fixing of the insulation assembly system. This enhances the integrity and internal stability of the system and, together with the insulation components, provides a good insulation effect. It solves the problems of cumbersome operation, insufficient connection stability of internal insulation materials, and unsatisfactory insulation effect in the installation of insulation board 251.

[0037] This utility model effectively connects the first wall component 2 and the inner wall 1 into a whole through the design of the second wall 3, and improves the accuracy and efficiency of installation through the corresponding installation groove. It solves the problem that the traditional insulation board 251 has installation deviation due to insufficient positioning, which affects the insulation performance.

[0038] A method for casting a composite wall also includes the following steps: S1. Determine the location of the protruding steel reinforcement group 11 in the foundation as the installation reference for the thermal insulation assembly system; S2. The insulation layer 25 is installed by inserting it into the fourth positioning block 262 on the partition layer 26 through the fourth mounting groove 271, and the pouring layer 27 is connected to the partition layer 26 to form the first wall component 2. S3. Install the inner wall 1 according to the position of the steel reinforcement group 11, and align the first positioning blocks 13 at both ends of the first direction A with the foundation embedded parts. S4. The first wall component 2 is inserted and installed into the first positioning block 13 of the inner wall 1 through the first mounting groove 21. S5. The second wall 3 is installed by inserting it into the third positioning block 23 of the first wall component 2 through the third mounting groove 31. S6. Insert the mesh insulation wall panel 12 into the second mounting groove 32 on the second wall 3, and make the mesh insulation wall panel 12 tightly attached to both sides of the steel bar group 11. S7. Pass the connector 4 through the opening to secure the insulation layer 25 and the partition layer 26. S8. The concrete fills the grouting space formed by the inner wall 1, the first wall component 2, and the second wall 3 to form an integral structure. S9. If it is necessary to pour the next layer, the first wall component 2 after pouring is connected to the first installation groove 21 of the first wall component 2 of the next layer through the second positioning block 22, the second wall 3 of the next layer is connected to the third positioning block 23 of the first wall component 2 of the next layer through the third installation groove 31, the mesh insulation wall panel 12 of the next layer is inserted into the second installation groove 32 on the second wall 3 of the next layer, and the concrete fills the grouting space of the next layer. S10. Repeat this process until the multi-layer grouting space is completed.

[0039] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A thermal insulation assembly system for composite walls, characterized in that, The system includes an inner wall, a first wall assembly, and a second wall. Two first wall assemblies can be inserted into both ends of the inner wall in a first direction. Adjacent first wall assemblies can be inserted into each other. Two second wall assemblies can be inserted into the two first wall assemblies. When the two second wall assemblies are inserted into the two first wall assemblies, they are also inserted into the two ends of the inner wall in a second direction. After the inner wall is connected to the first wall assembly and the second wall, a grouting space is formed between the inner wall, the first wall assembly, and the second wall for concrete molding. Multiple openings are provided on the inner side of the first wall assembly so that during pouring, the first wall assembly can be poured together with the grouting space through the multiple openings.

2. The thermal insulation assembly system for composite walls according to claim 1, characterized in that, The inner wall is connected to two ends of the first direction by a first positioning block. The bottom end of the first wall component is provided with a first mounting groove. The first mounting groove and the first positioning block can be inserted to connect the first wall component to the inner wall. The top end of the first wall component is connected to a second positioning block. Adjacent first wall components can be connected by inserting the first mounting groove and the second positioning block.

3. The thermal insulation assembly system for composite walls according to claim 1, characterized in that, The first wall component has a third positioning block connected to both ends in the second direction, and the second wall has a third mounting groove on both ends in the first direction. The third mounting groove and the third positioning block can be inserted into each other to connect the first wall component and the second wall.

4. The thermal insulation assembly system for composite walls according to claim 1, characterized in that, The interior walls are reinforced with steel bars, and mesh insulation panels are installed at both ends of the steel bars in the first direction to enhance insulation performance and increase adhesion to concrete.

5. The thermal insulation assembly system for composite walls according to claim 4, characterized in that, A second mounting groove is provided on the second wall, which can be inserted into the mesh insulation wall panel to connect the second wall to the inner wall.

6. The thermal insulation assembly system for composite walls according to claim 4, characterized in that, The first wall component includes an insulation layer, a partition layer, and a casting layer arranged sequentially from the outside to the inside. The insulation layer and the partition layer are interlocking. The end of the insulation layer away from the partition layer is connected to a hydrophobic layer. The end of the partition layer away from the insulation layer is connected to the casting layer. The casting layer has multiple openings so that during casting, the casting layer can be cast together with the steel reinforcement group and the mesh insulation wall panel through the multiple openings.

7. The thermal insulation assembly system for composite walls according to claim 6, characterized in that, The insulation layer consists of two insulation boards, both of which are L-shaped and connected together, forming a vacuum cavity between them to block heat flow.

8. The thermal insulation assembly system for composite walls according to claim 6, characterized in that, A fourth positioning block is connected to the partition layer, and a fourth mounting groove is provided on the insulation layer. The fourth mounting groove and the fourth positioning block can be inserted into each other to connect the partition layer and the insulation layer.

9. The thermal insulation assembly system for composite walls according to claim 6, characterized in that, Both the insulation layer and the partition layer have pre-drilled holes, and the insulation layer and the partition layer are fixed by passing the connectors through the holes.

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