A prefabricated floor slab with integrated conduit

CN224705387UActive Publication Date: 2026-09-01YANCHENG ZHONGPAI CONSTRUCTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522131112.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2026-09-01
Estimated Expiration
2035-10-09

AI Technical Summary

Technical Problem

现场安装时,预制楼板被吊装到建筑结构中,按照预定位置拼接和固定,管线通过槽道进行铺设,施工人员只需将管线穿入槽中,连接调试即可;如授权公告号为CN222667261U所公开的一种集成线管的装配式楼板,包括楼板主体和钢筋网,所述钢筋网位于楼板主体内部且其端部向四周延伸穿出楼板主体,所述楼板主体的表面设有至少一个与线路管道连通的连接孔,所述楼板主体内预设有线路管道,所述楼板主体在其侧面设有多个内凹槽,所述线路管道的自由端穿出楼板主体位于内凹槽内,其在楼板主体内预埋了线路管道,并在楼板主体的侧面设有内凹槽,线路管道的自由端穿出楼板主体位于内凹槽内,然而上述技术方案在使用过程中楼板主体的内部设置了过多的线路管道,其预留的线孔位置和尺寸在设计阶段难以完美匹配实际施工和管线走向,容易出现偏差,这就造成了在多个楼板拼接后,线孔的对位难以精准对齐,导致线孔错位的现象频繁发生

Benefits of technology

[0010]与现有技术相比,本实用新型的有益效果是:该一种集成线管的装配式楼板通过在方形楼板本体内部的前后侧设置完全贯穿的布线腔一,左右侧设置完全贯穿的布线腔二,相邻两个方形楼板本体的左右端通过U型螺栓连接,相邻前后侧的方形楼板本体通过列板式对接结构完成连接,从而形成连通的布线腔一以及布线腔二,保证线路管道对位、畅通;其中连接后的多个方形楼板本体利用布线腔一和腔二在楼板内部实现贯通,管线可以在楼板制造完成后,直接沿着贯通的腔道铺设,无需在现场进行繁琐的管线穿孔或调整,且贯通的腔道保证了管线的连续性,减少了因管线断裂或错位导致的故障风险,便于后期检修和维护;其次通过完全贯穿的布线腔,管线可以沿着预设路径顺畅布置,避免传统设计中因线孔位置不精准或管道弯曲过多而引发的堵塞或错位问题,且管线的连续性确保了电气、水管等线路的合理布局,减少了弯头和连接点,从而降低了管线的阻力和故障率,同时楼板之间通过列板式对接结构和U型螺栓连接,确保相邻楼板的对接稳固,避免因连接不紧密而引起的线孔错位或管线松动,这种紧密的联接方式不仅提高整体结构的稳定性,也保障贯通腔道的连续性和对齐性。

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Abstract

This utility model discloses an integrated conduit prefabricated floor slab, comprising a square floor slab body, multiple U-bolts installed on the left outer wall of the square floor slab body, and multiple insertion holes opened on the right outer wall of the square floor slab body for the U-bolts to pass through. A wiring cavity I is provided at both the front and rear positions inside the square floor slab body, and a wiring cavity II is provided at both the left and right positions inside the square floor slab body. This utility model, by providing fully penetrating wiring cavities I on the front and rear sides and fully penetrating wiring cavities II on the left and right sides inside the square floor slab body, and connecting the left and right ends of two adjacent square floor slab bodies with U-bolts, and connecting adjacent front and rear square floor slab bodies through a plate-type butt joint structure, forms interconnected wiring cavities I and II, ensuring the alignment and unobstructed flow of the wiring conduits.
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Description

Technical Field

[0001] This utility model relates to the field of building component technology, specifically to an integrated conduit prefabricated floor slab. Background Technology

[0002] Prefabricated floor slabs with conduit channels are a type of precast building component. Their structure primarily consists of a load-bearing concrete layer and pre-installed conduit channels. The design location and size of these channels are determined according to actual needs, facilitating the subsequent laying of electrical and plumbing lines. These floor slabs are prefabricated in a factory using molds, and the conduit channels are pre-positioned during manufacturing to ensure their precision and robustness, thus achieving high-quality, standardized production. The assembly process includes three stages: design, manufacturing, and on-site installation. During the design stage, the channel locations are determined based on the building layout. The manufacturing stage involves prefabricating the floor slabs in the factory, ensuring that every detail meets design requirements. During on-site installation, precast floor slabs are hoisted into the building structure, spliced ​​and fixed according to predetermined positions, and pipelines are laid through channels. Construction workers only need to insert the pipelines into the channels and connect and debug them. For example, an integrated conduit prefabricated floor slab disclosed in authorization announcement number CN222667261U includes a floor slab body and a steel mesh. The steel mesh is located inside the floor slab body, with its ends extending outwards from the floor slab body. The surface of the floor slab body has at least one connection hole communicating with the pipeline. The pipeline is pre-installed inside the floor slab body, and the floor slab body has connections on its sides. The system has multiple recessed grooves, with the free end of the wiring conduit protruding from the floor slab body and located within these grooves. The wiring conduit is pre-embedded within the floor slab body, and recessed grooves are also provided on the side of the floor slab body. However, in practice, the floor slab body contains too many wiring conduits, and the reserved hole positions and dimensions are difficult to perfectly match the actual construction and pipeline routing during the design phase, easily leading to deviations. This results in the wiring holes being difficult to align precisely after multiple floor slabs are spliced, causing frequent occurrences of misaligned wiring holes. Utility Model Content

[0003] The purpose of this utility model is to provide an assembled floor slab with integrated conduit. The square floor slab body has a fully penetrating wiring cavity 1 on the front and back sides and a fully penetrating wiring cavity 2 on the left and right sides. The left and right ends of two adjacent square floor slab bodies are connected by U-bolts, and the adjacent front and back square floor slab bodies are connected by a plate-type butt joint structure, thereby forming a connected wiring cavity 1 and wiring cavity 2, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an integrated conduit prefabricated floor slab, comprising a square floor slab body, multiple U-bolts installed on the left outer wall of the square floor slab body, and multiple insertion holes opened on the right outer wall of the square floor slab body, the insertion holes being for the U-bolts to pass through; wiring cavities one are provided at the front and rear positions inside the square floor slab body, and wiring cavities two are provided at the left and right positions inside the square floor slab body; an upper boss is integrally formed at the top of the square floor slab body, and a row plate-type docking structure is provided on the front and rear outer walls of the upper boss, the row plate-type docking structure being used to connect two adjacent square floor slab bodies in the Y-axis direction.

[0005] Preferably, the left and right outer walls of the square floor slab body are provided with X-direction inlet holes that communicate with the first wiring cavity, and the front and rear outer walls of the square floor slab body are provided with Y-direction inlet holes that communicate with the second wiring cavity.

[0006] Preferably, the lower surface of the square floor slab body is provided with an upwardly extending concave cavity, and the vertical projection surfaces of the concave cavity and the upper protrusion overlap each other.

[0007] Preferably, two U-bolts are provided, and the two U-bolts are symmetrical about the vertical center reference plane of the square floor slab body.

[0008] Preferably, the bottom end of the square floor slab body is provided with an arc-shaped cutting groove concentric with the insertion hole, and the diameter of the arc-shaped cutting groove is larger than the diameter of the insertion hole.

[0009] Preferably, the plate-type docking structure includes a plurality of equally spaced square protrusions integrally formed on one side of the upper boss surface and an inner groove provided on the back of the upper boss.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This prefabricated floor slab with integrated conduit has a fully penetrating wiring cavity 1 on the front and back sides of the square floor slab body, and a fully penetrating wiring cavity 2 on the left and right sides. The left and right ends of two adjacent square floor slab bodies are connected by U-bolts, and the adjacent front and back square floor slab bodies are connected by a plate-type butt joint structure, thereby forming a connected wiring cavity 1 and wiring cavity 2, ensuring the alignment and unobstructed flow of the pipeline; wherein the multiple square floor slab bodies after connection are connected through the wiring cavity 1 and cavity 2, and the pipeline can be laid directly along the through cavity after the floor slab is manufactured, without the need for cumbersome pipeline drilling or adjustment on site, and the through cavity ensures the pipeline The continuity of the wiring reduces the risk of failure due to broken or misaligned pipes, facilitating later inspection and maintenance. Secondly, through the fully penetrating wiring cavity, the pipes can be smoothly laid out along the preset path, avoiding blockages or misalignments caused by inaccurate hole positions or excessive pipe bends in traditional designs. Furthermore, the continuity of the wiring ensures the rational layout of electrical and water pipes, reducing bends and connection points, thereby reducing pipe resistance and failure rate. At the same time, the row-plate docking structure and U-bolt connection between floor slabs ensure a stable connection between adjacent floor slabs, avoiding hole misalignment or pipe loosening caused by loose connections. This tight connection method not only improves the stability of the overall structure but also ensures the continuity and alignment of the through cavity. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ; Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of the present invention. Figure 1 ; Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of the present invention. Figure 2 ; Figure 5 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 3 ; Figure 6 This is a three-dimensional structural diagram of the square floor slab body of this utility model in its connection state. Figure 1 ; Figure 7 This is a three-dimensional structural diagram of the square floor slab body of this utility model in its connection state. Figure 2 .

[0012] In the diagram: 1. Square floor slab body; 101. X-direction cable inlet hole; 102. Y-direction cable inlet hole; 2. Upper boss; 3. Plate-type docking structure; 301. Square protruding foot; 302. Inner groove; 4. U-bolt; 5. Insertion hole; 6. Wiring cavity one; 7. Upper recessed cavity; 8. Wiring cavity two. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0014] Please see Figure 1-7 An embodiment of this utility model is provided: an assembled floor slab with integrated conduit, including a square floor slab body 1, multiple U-bolts 4 installed on the left outer wall of the square floor slab body 1, and multiple insertion holes 5 opened on the right outer wall of the square floor slab body 1. The insertion holes 5 are for the U-bolts 4 to pass through. Wiring cavities 6 are provided at the front and rear positions inside the square floor slab body 1, and wiring cavities 8 are provided at the left and right positions inside the square floor slab body 1. An upper boss 2 is integrally formed at the top of the square floor slab body 1. A row plate-type docking structure 3 is provided on the front and rear outer walls of the upper boss 2. The row plate-type docking structure 3 is used to connect two adjacent square floor slab bodies 1 in the Y-axis direction. The square floor slab body 1 has X-direction inlet holes 101 on its left and right outer walls, which are connected to the wiring cavity 6. The X-direction inlet holes 101 on the left and right outer walls of the square floor slab body 1 keep the wiring cavity 6 open, allowing the pipeline to pass through the wiring cavity 6 and the X-direction inlet holes 101. The square floor slab body 1 has Y-direction inlet holes 102 on its front and rear outer walls, which are connected to the wiring cavity 8. The Y-direction inlet holes 102 keep the wiring cavity 8 open, allowing the pipeline to be arranged in the Y direction. The lower surface of the square floor slab body 1 is provided with an upwardly extending upper concave cavity 7. The vertical projection surfaces of the upper concave cavity 7 and the upper boss 2 coincide with each other. There are two U-bolts 4. The two U-bolts 4 are symmetrical about the vertical center reference plane of the square floor slab body 1. The bottom end of the square floor slab body 1 is provided with an arc-shaped cutting groove concentric with the insertion hole 5. The diameter of the arc-shaped cutting groove is larger than the diameter of the insertion hole 5. The end of the U-bolt 4 on the outer wall of one square floor slab body 1 is inserted into the insertion hole 5 on the outer wall of the other square floor slab body 1 so that the two square floor slab bodies 1 are bolted together. The plate-type docking structure 3 includes several equally spaced square protrusions 301 integrally formed on one side of the surface of the upper boss 2 and an inner groove 302 provided on the back of the upper boss 2. When multiple square floor slab bodies 1 are arranged and extended in the Y direction, the square protrusion 301 on one of the square floor slab bodies 1 is inserted into the inner groove 302 of the square floor slab body 1 until a stable docking is completed. The arrangement of multiple square protrusions 301 avoids uneven stress that may lead to an unstable connection or deformation.

[0015] In this embodiment, the first step is for staff to inspect the integrity and quality of all square floor slab bodies 1, U-bolts 4, and plate-type docking structures 3 beforehand, ensuring there are no damaged or missing parts. The construction area must be cleared beforehand to ensure a flat and clean surface, providing a good environment for the handling and positioning of the floor slabs. The first square floor slab body 1 is placed in the predetermined position, and a level, string, and markers are used to ensure the floor slab is level and accurately positioned. Then, the second square floor slab body 1 is gradually placed and docked with the first square floor slab body 1. At this point, staff need to pay special attention to aligning the wiring cavities 6 or 8 in the two square floor slab bodies 1 to ensure the through-cavities of the two floor slabs can be connected without obstruction. For the two square floor slabs 1 on the left and right, they are connected by U-bolts 4 and insertion holes 5. For the two adjacent square floor slabs 1 in front and behind, they are connected by a plate-type butt joint structure 3. During the entire butt joint process, the tightness and alignment of each connection point are repeatedly checked to ensure that there is no deviation. After the mechanical connection of multiple square floor slabs 1 is completed, the staff will lay the pipelines. Using the reserved wiring cavity 1 6 and wiring cavity 2 8, the wires, water pipes and other pipelines are laid along the through cavity according to the design requirements. When laying the pipelines, avoid excessive bending or compression of the pipelines to ensure the smooth and safe operation of the lines. After the pipelines are laid, the direction and connection points of the pipelines are checked again to ensure that there are no missing or incorrect connections.

Claims

1. A prefabricated floor slab with integrated conduit, characterized in that: The system includes a square floor slab body (1), multiple U-bolts (4) installed on the left outer wall of the square floor slab body (1), and multiple insertion holes (5) opened on the right outer wall of the square floor slab body (1). The insertion holes (5) are used for the U-bolts (4) to pass through. Wiring cavity one (6) is provided at the front and rear positions inside the square floor slab body (1), and wiring cavity two (8) is provided at the left and right positions inside the square floor slab body (1). An upper boss (2) is integrally formed at the top of the square floor slab body (1). A row plate type docking structure (3) is provided on the front and rear outer walls of the upper boss (2). The row plate type docking structure (3) is used to connect two adjacent square floor slab bodies (1) in the Y-axis direction.

2. The prefabricated floor slab with integrated conduit as described in claim 1, characterized in that: The square floor slab body (1) is provided with X-direction inlet holes (101) on the left and right outer walls, which are connected to the wiring cavity one (6). The square floor slab body (1) is provided with Y-direction inlet holes (102) on the front and rear outer walls, which are connected to the wiring cavity two (8).

3. The prefabricated floor slab with integrated conduit as described in claim 1, characterized in that: The lower surface of the square floor slab body (1) is provided with an upwardly extending upper concave cavity (7), and the vertical projection surfaces of the upper concave cavity (7) and the upper protrusion (2) overlap with each other.

4. The prefabricated floor slab with integrated conduit as described in claim 1, characterized in that: Two U-bolts (4) are provided, and the two U-bolts (4) are symmetrical about the vertical center reference plane of the square floor slab body (1).

5. The prefabricated floor slab with integrated conduit according to claim 1, characterized in that: The bottom end of the square floor slab body (1) is provided with an arc-shaped cutting groove concentric with the insertion hole (5), and the diameter of the arc-shaped cutting groove is larger than the diameter of the insertion hole (5).

6. The prefabricated floor slab with integrated conduit according to claim 1, characterized in that: The plate-type docking structure (3) includes a number of equally spaced square protrusions (301) integrally formed on one side of the surface of the upper boss (2) and an inner groove (302) provided on the back of the upper boss (2).

Citation Information

Patent Citations

  • Assembly type floor slab of integrated line pipe

    CN222667261U