Leak-proof hydraulic system power station
Patent Information
- Application Number
- CN202521844237.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-08-28
AI Technical Summary
[0004]液压油泄漏不仅会造成能源的浪费,降低液压系统的工作效率,增加运行成本,还可能对周边环境造成污染,若泄漏的液压油遇到明火等危险因素,甚至存在引发火灾等安全事故的风险
[0015]本实用新型的有益效果是:本实用新型提供的一种防泄漏液压系统动力站,该液压站通过在靠近控制阀处的第一油管和第二油管连接处,采用限位块,使对应的第一六角螺母和第二六角螺母能被限位于螺母限位槽内,从而使得第一六角螺母和第二六角螺母被螺母限位槽的内壁抵持,在液压站发生振动的情况下,不会产生松动,螺母限位槽的一端延伸有油管限位槽能使第一油管和第二油管靠近第一六角螺母和第二六角螺母处的管段被限位于油管限位槽内,使该连接处不会产生折弯造成泄漏。
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Figure CN224706076U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydraulic station technology, specifically to a leak-proof hydraulic system power station. Background Technology
[0002] In modern industrial production, hydraulic power units, as an important power supply device, are widely used in various types of machinery. They transmit and convert energy through the pressure of hydraulic oil to drive actuators to complete various complex tasks. However, in actual operation, hydraulic power units face many challenges, among which leakage caused by loose oil pipe joints is particularly prominent.
[0003] When a hydraulic power station is in operation, the hydraulic oil in the oil pipes flows under high pressure, with frequent pressure fluctuations. Simultaneously, the equipment's own operational vibrations and the influence of the external environment cause the oil pipe joints to be subjected to alternating stress over a long period. Most existing hydraulic power stations use traditional threaded connections for their oil pipe joints. Under long-term high-pressure and vibration conditions, this type of connection is highly susceptible to loosening. Once the joint loosens, hydraulic oil will leak from the gaps.
[0004] Hydraulic oil leaks not only waste energy, reduce the efficiency of hydraulic systems, and increase operating costs, but also potentially pollute the surrounding environment. If leaked hydraulic oil comes into contact with open flames or other hazardous factors, it could even pose a risk of fire or other safety accidents. Furthermore, frequent leak repairs require downtime for maintenance, which undoubtedly affects the normal operation of equipment, reduces production efficiency, and causes unnecessary economic losses for the company.
[0005] Therefore, it is necessary to provide a leak-proof hydraulic system power station to solve the above problems. Utility Model Content
[0006] Based on the aforementioned problems in the existing technology, the purpose of this utility model is to provide a leak-proof hydraulic system power station to solve the problems mentioned in the background technology.
[0007] The technical solution adopted by this utility model to solve its technical problem is: a leak-proof hydraulic system power station, including a hydraulic station body, the top of the hydraulic station body has a pipeline transmission unit, the pipeline transmission unit includes a control valve installed on the top of the hydraulic station body, one end of the control valve is connected to a first oil pipe and a second oil pipe with the same size and structure, and the other end is connected to the hydraulic station body, one end of the first oil pipe has a first hexagonal nut connected to the control valve, one end of the second oil pipe has a second hexagonal nut connected to the control valve, and the upper and lower ends of the first hexagonal nut and the second hexagonal nut are symmetrically provided with limit units to limit the first hexagonal nut, the second hexagonal nut, the first oil pipe and the second oil pipe.
[0008] Furthermore, it also includes a collection frame fixedly connected to the hydraulic station body, with the control valve installed on one side of the collection frame, and the first hexagonal nut and the second hexagonal nut located on the other side of the collection frame; The limiting unit is installed on the side of the assembly frame near the first hexagonal nut and the second hexagonal nut. The limiting unit has a connecting frame and a limiting block. The connecting frame is fixedly connected to the assembly frame, and the limiting block is slidably installed in the connecting frame.
[0009] Furthermore, a vertical groove is provided inside the connecting frame, and a top cover is installed on the top of the groove, with one end of the limiting block sliding inside the groove.
[0010] Furthermore, the bottom of the limiting block is provided with a nut limiting groove and an oil pipe limiting groove. The oil pipe limiting groove is located at the end of the limiting block. The nut limiting groove has a semi-hexagonal shape and its size matches the first hexagonal nut. The oil pipe limiting groove has a semi-circular shape and its size matches the diameter of the first oil pipe.
[0011] Furthermore, the top of one end of the limiting block located in the slide groove has a magnetic attraction part, and the material of the top cover is a magnetic attraction material.
[0012] Furthermore, the bottom sides of the limiting block have connecting portions extending outward, and the connecting portions are provided with several connecting holes for connection.
[0013] Furthermore, the nut limiting groove in the limiting unit located at the upper and lower ends of the first hexagonal nut and the first oil pipe is directly opposite to the first hexagonal nut, and the oil pipe limiting groove is directly opposite to the first oil pipe. The upper and lower connecting parts are fixedly connected by installing fasteners in the connecting holes.
[0014] Furthermore, the pipeline transmission unit also includes a first motor and a second motor. The output end of the first motor is drivenly connected to a first hydraulic pump. One end of the first hydraulic pump is connected to the hydraulic station body, and the other end is connected to a first oil pipe. The output end of the second motor is drivenly connected to a second hydraulic pump. One end of the second hydraulic pump is connected to the hydraulic station body, and the other end is connected to a second oil pipe.
[0015] The beneficial effects of this utility model are as follows: This utility model provides a leak-proof hydraulic system power station. The hydraulic station uses a limiting block at the connection between the first and second oil pipes near the control valve, allowing the corresponding first and second hexagonal nuts to be confined within the nut limiting groove. This ensures that the first and second hexagonal nuts are held in place by the inner wall of the nut limiting groove, preventing loosening even when the hydraulic station vibrates. An oil pipe limiting groove extends from one end of the nut limiting groove, confining the sections of the first and second oil pipes near the first and second hexagonal nuts within the oil pipe limiting groove, preventing bending and leakage at the connection point.
[0016] In addition to the objectives, features, and advantages described above, this utility model has other objectives, features, and advantages. The present utility model will now be described in further detail with reference to the figures. Attached Figure Description
[0017] The accompanying drawings, which form part of this specification, are used to provide a further understanding of this utility model. The illustrative embodiments and descriptions of this utility model are used to explain this utility model and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall design of this utility model; Figure 2 For the present utility model Figure 1 Enlarged diagram of area A Figure 3 This is a frontal view of the entire utility model; Figure 4 This is a schematic diagram of the assembly rack of this utility model; Figure 5 This is a schematic diagram of the limiting component of this utility model; Figure 6 This is a schematic diagram of the bottom of the limiting component of this utility model; Figure 7 This is a cross-sectional schematic diagram of the limiting component of this utility model; The following are the labeling elements in the figure: 1. Hydraulic station body; 2. First motor; 21. Second motor; 3. First hydraulic pump; 31. Second hydraulic pump; 4. First oil pipe; 401. First hexagonal nut; 41. Second oil pipe; 411. Second hexagonal nut; 5. Assembly frame; 6. Control valve; 7. Connecting frame; 71. Slide groove; 72. Top cover; 8. Limiting block; 81. Magnetic suction part; 82. Nut limiting groove; 83. Oil pipe limiting groove; 84. Connecting part. Detailed Implementation
[0018] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0019] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0020] like Figure 1-7 As shown, the present invention provides a technical solution: a leak-proof hydraulic system power station, including a hydraulic station body 1, a pipeline transmission unit on the top of the hydraulic station body 1, the pipeline transmission unit including a control valve 6 installed on the top of the hydraulic station body 1, one end of the control valve 6 being connected to a first oil pipe 4 and a second oil pipe 41, and the other end being connected to the hydraulic station body 1, one end of the first oil pipe 4 having a first hexagonal nut 401 connected to the control valve 6, one end of the second oil pipe 41 having a second hexagonal nut 411 connected to the control valve 6, and the upper and lower ends of the first hexagonal nut 401 and the second hexagonal nut 411 being symmetrically provided with limit units to limit the first hexagonal nut 401, the second hexagonal nut 411, the first oil pipe 4 and the second oil pipe 41.
[0021] It also includes a collection frame 5 fixedly connected to the hydraulic station body 1, a control valve 6 installed on one side of the collection frame 5, and a first hexagonal nut 401 and a second hexagonal nut 411 located on the other side of the collection frame 5; The limiting unit is installed on the side of the assembly frame 5 near the first hexagonal nut 401 and the second hexagonal nut 411. The limiting unit has a connecting frame 7 and a limiting block 8. The connecting frame 7 is fixedly connected to the assembly frame 5, and the limiting block 8 is slidably installed in the connecting frame 7.
[0022] The connecting frame 7 has a vertically opened slide groove 71, and a top cover 72 is installed on the top of the slide groove 71. One end of the limiting block 8 slides in the slide groove 71.
[0023] The bottom of the limiting block 8 is provided with a nut limiting groove 82 and an oil pipe limiting groove 83. The oil pipe limiting groove 83 is located at the end of the limiting block 8. The nut limiting groove 82 has a semi-hexagonal shape and its size matches the first hexagonal nut 401. The oil pipe limiting groove 83 has a semi-circular shape and its size matches the diameter of the first oil pipe 4.
[0024] The top of the limiting block 8 located in the slide groove 71 has a magnetic part 81, and the material of the top cover 72 is a magnetic material.
[0025] The bottom sides of the limiting block 8 have connecting parts 84 extending outward, and the connecting parts 84 have several connecting holes for connection.
[0026] The nut limiting groove 82 located in the limiting units at the upper and lower ends of the first hexagonal nut 401 and the first oil pipe 4 is directly opposite to the first hexagonal nut 401, and the oil pipe limiting groove 83 is directly opposite to the first oil pipe 4. The upper and lower connecting parts 84 are fixedly connected by installing fasteners in the connecting holes.
[0027] The pipeline transmission unit also includes a first motor 2 and a second motor 21. The output end of the first motor 2 is connected to a first hydraulic pump 3. One end of the first hydraulic pump 3 is connected to the hydraulic station body 1, and the other end is connected to the first oil pipe 4. The output end of the second motor 21 is connected to a second hydraulic pump 31. One end of the second hydraulic pump 31 is connected to the hydraulic station body 1, and the other end is connected to the second oil pipe 41.
[0028] In one embodiment, how does this hydraulic station achieve leak prevention?
[0029] Specifically, a first oil pipe 4 and a second oil pipe 41 are installed on the first hydraulic pump 3 and the second hydraulic pump 31. The first oil pipe 4 is installed on the control valve 6 via a first hexagonal nut 401. When the first hexagonal nut 401 is rotated, the first oil pipe 4 rotates accordingly. Then, the second oil pipe 41 is installed on the control valve 6 via a second hexagonal nut 411. When the second hexagonal nut 411 is rotated, the second oil pipe 41 rotates accordingly. The positions of the first hexagonal nut 401 and the second hexagonal nut 411 are finely adjusted so that they correspond to the nut limiting groove 82 respectively. Then, the first... Oil pipe 4 and oil pipe 41 are respectively connected to the first hydraulic pump 3 and the second hydraulic pump 31 through flanges. Pull the upper and lower limit blocks 8 of the first hexagonal nut 401 so that the upper and lower nut limit grooves 82 surround the first hexagonal nut 401. At the same time, the first oil pipe 4 is also located in the oil pipe limit groove 83. Meanwhile, the connection holes on the upper and lower connection parts 84 are concentrically set. The connection holes are fastened with screws and nuts to fix the upper and lower limit blocks 8. The second hexagonal nut 411 is connected in the same way. When it is necessary to adjust the position of the first oil pipe 4 and the second oil pipe 41, loosen the fasteners of the upper and lower limit blocks 8, and move the limit blocks 8 inward toward the connecting frame 7. When the limit blocks 8 reach the limit position in the slide groove 71, the magnetic part 81 is attracted to the top cover 72 to prevent the upper limit blocks 8 from falling due to gravity. The upper and lower limit blocks 8 of the second oil pipe 41 are disassembled in the same way as above.
[0030] In summary, this hydraulic station employs a limiting block 8 at the connection between the first oil pipe 4 and the second oil pipe 41 near the control valve 6. This allows the corresponding first hexagonal nut 401 and second hexagonal nut 411 to be confined within the nut limiting groove 82. This ensures that the first hexagonal nut 401 and second hexagonal nut 411 are held abutted by the inner wall of the nut limiting groove 82, preventing loosening even during vibrations of the hydraulic station. An oil pipe limiting groove 83 extends from one end of the nut limiting groove 82, confining the pipe sections of the first oil pipe 4 and second oil pipe 41 near the first hexagonal nut 401 and second hexagonal nut 411 within the oil pipe limiting groove 83. This prevents bending and leakage at the connection point. The limiting unit provides comprehensive limiting protection for the connection node, further enhancing the reliability of the joint and providing structural assurance for the efficient operation of the hydraulic system.
[0031] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A leak-proof hydraulic system power station, characterized in that: The system includes a hydraulic station body (1), which has a pipeline transmission unit on its top. The pipeline transmission unit includes a control valve (6) installed on the top of the hydraulic station body (1). One end of the control valve (6) is connected to a first oil pipe (4) and a second oil pipe (41), and the other end is connected to the hydraulic station body (1). One end of the first oil pipe (4) has a first hexagonal nut (401) connected to the control valve (6), and one end of the second oil pipe (41) has a second hexagonal nut (411) connected to the control valve (6). The upper and lower ends of the first hexagonal nut (401) and the second hexagonal nut (411) are symmetrically provided with limit units to limit the first hexagonal nut (401), the second hexagonal nut (411), the first oil pipe (4), and the second oil pipe (41).
2. The leak-proof hydraulic system power station according to claim 1, characterized in that: It also includes a collection frame (5) fixedly connected to the hydraulic station body (1), the control valve (6) is installed on one side of the collection frame (5), and the first hexagonal nut (401) and the second hexagonal nut (411) are located on the other side of the collection frame (5); The limiting unit is installed on the side of the assembly frame (5) near the first hexagonal nut (401) and the second hexagonal nut (411). The limiting unit has a connecting frame (7) and a limiting block (8). The connecting frame (7) is fixedly connected to the assembly frame (5), and the limiting block (8) is slidably installed in the connecting frame (7).
3. The leak-proof hydraulic system power station according to claim 2, characterized in that: The connecting frame (7) has a vertically opened slide groove (71), and a top cover (72) is installed on the top of the slide groove (71). One end of the limiting block (8) slides in the slide groove (71).
4. The leak-proof hydraulic system power station according to claim 3, characterized in that: The bottom of the limiting block (8) is provided with a nut limiting groove (82) and an oil pipe limiting groove (83). The oil pipe limiting groove (83) is located at the end of the limiting block (8). The nut limiting groove (82) has a semi-hexagonal shape and its size matches the first hexagonal nut (401). The oil pipe limiting groove (83) has a semi-circular shape and its size matches the diameter of the first oil pipe (4).
5. The leak-proof hydraulic system power station according to claim 4, characterized in that: The limiting block (8) has a magnetic part (81) at the top of one end located in the slide groove (71), and the top cover (72) is made of magnetic material.
6. The leak-proof hydraulic system power station according to claim 3, characterized in that: The bottom sides of the limiting block (8) have connecting parts (84) extending outward, and the connecting parts (84) have several connecting holes for connection.
7. The leak-proof hydraulic system power station according to claim 6, characterized in that: The nut limiting groove (82) located in the limiting units at the upper and lower ends of the first hexagonal nut (401) and the first oil pipe (4) is directly opposite to the first hexagonal nut (401), the oil pipe limiting groove (83) is directly opposite to the first oil pipe (4), and the upper and lower connecting parts (84) are fixedly connected by installing fasteners in the connecting holes.
8. The leak-proof hydraulic system power station according to claim 1, characterized in that: The pipeline transmission unit also includes a first motor (2) and a second motor (21). The output end of the first motor (2) is connected to a first hydraulic pump (3). One end of the first hydraulic pump (3) is connected to the hydraulic station body (1), and the other end is connected to the first oil pipe (4). The output end of the second motor (21) is connected to a second hydraulic pump (31). One end of the second hydraulic pump (31) is connected to the hydraulic station body (1), and the other end is connected to the second oil pipe (41).