Easy-to-install motorcycle calipers and motorcycles
Patent Information
- Application Number
- CN202521497845.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-07-16
AI Technical Summary
[0004]本实用新型提供一种便于安装的摩托车卡钳及摩托车,以解决摩托车卡钳安装不便的技术问题
[0019]本实用新型提出的一种便于安装的摩托车卡钳及摩托车,通过可拆卸连接的左右钳体结构和可移动的排油连接件设计,同时在右钳体的安装部上设置多个排气孔,以便于能够从多角度与摩托车的线路连接,解决了传统卡钳由于排气部件的安装空间受限、维护困难的问题,具有安装便捷、维护简单、适应性强等优点。
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Figure CN224706179U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of motorcycle technology, and in particular to a motorcycle caliper and a motorcycle that are easy to install. Background Technology
[0002] Brake calipers are clamp devices that slow down, stop, or keep a moving wheel stationary. They are widely used in electric vehicles, cars, and motorcycles, providing excellent braking performance and protecting people's safety.
[0003] In the existing technology, motorcycle brakes are achieved by calipers installed on the front and rear wheels. The exhaust components on the calipers are used to discharge hydraulic oil inside the calipers during oil maintenance. The exhaust components need to be compatible with the motorcycle's installation. Therefore, the installation direction of the exhaust components is usually relatively fixed. For certain motorcycle models, installation inconvenience can easily occur due to the installation environment. Summary of the Invention
[0004] This utility model provides a motorcycle caliper and a motorcycle that are easy to install, in order to solve the technical problem of inconvenient installation of motorcycle calipers.
[0005] This utility model provides an easy-to-install motorcycle caliper and a motorcycle, the easy-to-install motorcycle caliper and motorcycle comprising:
[0006] Left clamp body;
[0007] The right clamp body is detachably connected to the left clamp body via a connecting assembly. The right clamp body has a left piston groove inside and a mounting part is provided on the right clamp body. At least a portion of the left piston groove is located in the mounting part.
[0008] The mounting part has at least one pair of exhaust holes, which are connected to the left piston groove. The exhaust holes are located on opposite sides of the mounting part. The mounting part is provided with an oil drain connector that can move axially along the exhaust holes.
[0009] The oil drain connector has a connecting part and a mating part. The connecting part is used to be threadedly connected to the vent hole. An oil passage gap is formed between the mating part and the vent hole. The oil drain connector is provided with an oil drain channel communicating with the oil passage gap.
[0010] In one embodiment of the present invention, the oil drain connector has a sealing position that abuts against the vent hole and an oil drain position that is separated from the vent hole. When the oil drain connector is located at the sealing position, the oil passage gap is blocked from the vent hole. When the oil drain connector is located at the oil drain position, the oil passage gap is connected to the vent hole.
[0011] In one embodiment of the present invention, the end of the exhaust port away from the left piston groove is a first tapered opening with an inwardly narrowed diameter, and the mating part is provided with a second tapered opening that mates with the first tapered opening. The taper of the first tapered opening is greater than the taper of the second tapered opening.
[0012] In one embodiment of the present invention, the oil drain channel includes a first oil hole arranged radially along the oil drain connector and a second oil hole arranged axially along the oil drain connector, wherein the first oil hole and the second oil hole are in communication.
[0013] In one embodiment of the present invention, the left clamp body is provided with an oil inlet hole, and the left clamp body is provided with a right piston groove communicating with the oil inlet hole.
[0014] In one embodiment of the present invention, the right clamp body is provided with a first oil passage, which is connected to the left piston groove, and the left clamp body is provided with a second oil passage, one end of which is connected to the right piston groove and the other end of which is connected to the first oil passage.
[0015] In one embodiment of the present invention, a first piston is provided in the left piston groove, and a first brake pad is provided at the end of the left piston groove; a second piston is provided in the right piston groove, and a second brake pad is provided at the end of the right piston groove; the connecting assembly includes a connecting rod and a positioning rod disposed on the left clamp body; the connecting rod passes through the left clamp body and is threadedly connected to the right clamp body; the positioning rod passes through the first brake pad and the second brake pad and is connected to the right clamp body.
[0016] In one embodiment of the present invention, the motorcycle caliper further includes a retaining spring, one end of which is engaged with the outer wall of the left caliper body and the right caliper body, and the other end of which passes around the positioning rod and is located between the left caliper body and the right caliper body.
[0017] This utility model also proposes a motorcycle that includes the aforementioned easy-to-install motorcycle caliper.
[0018] The beneficial effects of this utility model are:
[0019] This utility model proposes a motorcycle caliper and motorcycle that are easy to install. Through the design of a detachable left and right caliper body structure and a movable oil drain connector, and with multiple exhaust holes provided on the mounting part of the right caliper body, it is possible to connect to the motorcycle's wiring from multiple angles. This solves the problems of limited installation space and difficult maintenance of traditional calipers due to exhaust components. It has the advantages of convenient installation, simple maintenance and strong adaptability. Attached Figure Description
[0020] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application. It is obvious that the drawings described below are merely some embodiments of this application, and those skilled in the art can obtain other drawings based on these drawings without any inventive effort.
[0021] In the attached diagram:
[0022] Figure 1 This is a schematic diagram of a structure provided for an embodiment of the present utility model;
[0023] Figure 2 This is an exploded view provided in one embodiment of the present invention;
[0024] Figure 3 This is a schematic diagram of the right clamp body provided in one embodiment of the present invention;
[0025] Figure 4 This is a cross-sectional view provided in one embodiment of the present invention;
[0026] Figure 5 This is an enlarged view of point A provided in one embodiment of this utility model.
[0027] The attached figures are labeled as follows:
[0028] Left caliper body 1, oil inlet hole 2, connecting rod 3, positioning rod 4, left piston groove 5, first piston 6, first brake pad 7, right caliper body 8, mounting part 801, right piston groove 9, second piston 10, second brake pad 11, vent hole 12, oil drain connector 13, connecting part 1301, mating part 1302, first oil hole 1303, second oil hole 1304, oil passage gap 14, retaining ring 15. Detailed Implementation
[0029] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0030] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. The drawings only show the components related to the present invention and are not drawn according to the actual number, shape and size of the components. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0031] In the following description, numerous details are explored to provide a more thorough explanation of embodiments of the present invention. However, it will be apparent to those skilled in the art that embodiments of the present invention may be practiced without these specific details. In other embodiments, well-known structures and devices are shown in block diagram form rather than in detail to avoid obscuring embodiments of the present invention.
[0032] Please see Figures 1-5 This utility model proposes a motorcycle caliper that is easy to install.
[0033] In one exemplary embodiment, the motorcycle caliper that is easy to install includes:
[0034] Left clamp body 1;
[0035] The right clamp body 8 is detachably connected to the left clamp body 1 via a connecting assembly. The right clamp body 8 has a left piston groove 5 inside and a mounting part 801 is provided on the right clamp body 8. At least a part of the left piston groove 5 is located in the mounting part 801.
[0036] At least one pair of vent holes 12 are provided on the mounting part 801. The vent holes 12 are connected to the left piston groove 5. The vent holes 12 are located on opposite sides of the mounting part 801. The mounting part 801 is provided with an oil drain connector 13 that can move axially along the vent holes 12.
[0037] In this embodiment, the design of detachable left and right clamp body structure and movable oil drain connector 13, along with multiple exhaust holes 12 provided on the mounting part 801 of the right clamp body 8, facilitates connection to the motorcycle's wiring from multiple angles. This solves the problem of limited installation space and difficult maintenance of traditional calipers due to exhaust components, and has the advantages of convenient installation, simple maintenance, and strong adaptability.
[0038] For example, the mounting part 801 can be designed as a boss structure integrally formed on the side wall of the right clamp body 8, with its internal cavity communicating with the left piston groove 5. Exhaust holes 12 are symmetrically distributed on both sides of the boss structure of the mounting part 801, and can be, for example, circular holes with a diameter of 3-5 mm, with their axes collinear or parallel. The oil drain connector 13 can be threaded, allowing axial movement through rotation. In a specific embodiment, a sealing ring can be provided at the front end of the oil drain connector 13, achieving a sealing effect when moved to the closed position.
[0039] It is worth noting that in this embodiment, the exhaust ports 12 are located on opposite sides of the mounting portion 801, improving installation flexibility and allowing the caliper to be installed upright or rotated at a certain angle before being installed with the motorcycle wiring, which is especially suitable for motorcycle models with limited installation space. By optimizing the structural layout, convenient installation is achieved while ensuring braking performance.
[0040] In an exemplary embodiment, the oil drain connector 13 has a connecting portion 1301 and a mating portion 1302. The connecting portion 1301 is used to connect with the vent hole 12, and an oil passage gap 14 is formed between the mating portion 1302 and the vent hole 12. The oil drain connector 13 is provided with an oil drain channel communicating with the oil passage gap 14.
[0041] In this embodiment, the oil drain connector 13 is mechanically fixed to the mounting part 801 via the connecting part 1301, and the mating part 1302 forms a precisely controlled oil passage gap 14 with the vent hole 12, establishing a complete oil discharge path through the oil drain channel. Specifically, the connecting part 1301 ensures installation reliability, the mating part 1302 and the vent groove form a stable gap through a hole-shaft fit, and the oil drain channel directionally discharges the oil at the gap. This solves the technical problem of forming a stable oil passage gap 14 between the oil drain connector 13 and the vent hole 12 and achieving connectivity of the oil drain channel. This embodiment achieves precise control of the oil draining process through structural optimization, avoiding oil leakage and structural loosening problems, while simplifying installation and maintenance operations.
[0042] For example, the connecting part 1301 can be fixed to the vent hole 12 by means of threaded connection, snap connection, or interference fit. The mating part 1302 can be designed as a cylindrical, conical, or stepped structure. The width of the oil passage gap 14 is controlled within the range of 0.1-0.5mm to ensure both oil flow and structural stability. The oil drain channel can be set as an L-shaped, T-shaped, or straight channel, and the channel diameter is preferably 2-4mm. As a preferred embodiment, an annular guide groove can be provided at the end of the mating part 1302 to improve the oil flow characteristics.
[0043] In an exemplary embodiment, the oil drain connector 13 has a sealing position abutting against the vent hole 12 and an oil drain position separated from the vent hole 12. When the oil drain connector 13 is in the sealing position, the oil passage gap 14 is blocked from the vent hole 12. When the oil drain connector 13 is in the oil drain position, the oil passage gap 14 is connected to the vent hole 12.
[0044] In this embodiment, the control problem of switching between sealing and draining functions is solved by establishing a direct correspondence between mechanical position and oil circuit state. When the connector is in the sealing position, the conical surface mating generates a large contact pressure, ensuring complete blockage of the oil circuit; when switching to the draining position, the formed annular oil passage gap 14 controls the oil flow rate within a reasonable range of 0.2-0.5 m / s. Compared with the existing technology that separately controls sealing and draining, this embodiment integrates the two functions into the displacement change of a single component, reducing the operation steps by more than 50% and avoiding the risk of seal failure caused by multi-component coordination. The axial displacement control method reduces the operating torque to below 0.5 N·m, significantly improving maintenance convenience.
[0045] For example, in this embodiment, the sealing position achieves physical sealing through axial contact, wherein the contact surface can adopt a tapered fit structure with a cone angle ranging from 30° to 60°; the drain position forms a separation gap of 0.5-2mm through axial displacement, and this gap size must ensure oil flow and prevent excessive leakage. As a preferred embodiment, the sealing position can be automatically reset by an elastic element, such as a compression spring providing an axial preload of 3-5N; the drain position can be locked in position by a threaded adjustment mechanism. Furthermore, the position switching can be equipped with a mechanical limiting structure, including but not limited to a slot, a retaining ring, or a limiting screw, to ensure that the working position accuracy is within ±0.1mm and to prevent hydraulic oil leakage caused by excessive unscrewing of the drain connector 13.
[0046] For example, the end of the exhaust port 12 away from the left piston groove 5 is a first tapered opening with an inwardly narrowed diameter. The mating part 1302 is provided with a second tapered opening that mates with the first tapered opening. The taper of the first tapered opening is greater than that of the second tapered opening, so a portion of the second tapered opening can enter the interior of the exhaust port 12. The sidewall of the second tapered opening abuts against the first tapered opening to achieve a seal of the exhaust port 12. In a specific embodiment, the first tapered opening is formed into an inwardly converging conical surface structure by machining or casting, and its taper range is preferably 15°-30°; the second tapered opening is made of elastically deformable metal or composite material, and its taper range is preferably 5°-10°.
[0047] It is worth noting that in this embodiment, the second conical opening can be configured as a continuous conical surface or a segmented conical surface, and its inner wall can be provided with an annular sealing groove to accommodate the sealing ring. In a specific embodiment, the taper difference between the first and second conical openings is controlled within the range of 5°-15° to ensure the formation of effective radial sealing pressure.
[0048] It should also be noted that, in this embodiment, due to the multiple venting slots and the oil drain connector 13, when the motorcycle needs to drain or change oil, the two oil drain connectors 13 can be opened to allow the hydraulic oil inside the caliper to be discharged from the two venting holes 12, thereby improving the oil draining efficiency.
[0049] In an exemplary embodiment, the oil drain channel includes a first oil hole 1303 arranged radially along the oil drain connector 13 and a second oil hole 1304 arranged axially along the oil drain connector 13, wherein the first oil hole 1303 and the second oil hole 1304 are in communication.
[0050] In this embodiment, a three-dimensional intersecting oil passage is formed by providing a radially connected first oil hole 1303 and an axially connected second oil hole 1304. The radially arranged first oil hole 1303 can quickly connect with the vent hole 12, while the axially arranged second oil hole 1304 provides a smooth oil flow path. The interconnected design of the two oil holes effectively expands the oil discharge cross-sectional area and reduces oil flow resistance. Specifically, when the oil discharge connector 13 is in the oil discharge position, hydraulic oil can enter the first oil hole 1303 through the vent hole 12 via the oil passage gap 14, and then smoothly discharge through the second oil hole 1304.
[0051] For example, the first oil hole 1303 is arranged radially along the oil drain connector 13, and its axis is perpendicular to the axis of the oil drain connector 13. The second oil hole 1304 is arranged axially along the oil drain connector 13, and its axis coincides with the axis of the oil drain connector 13. The two oil holes intersect and communicate inside the oil drain connector 13, forming a three-dimensional intersecting oil passage. As a preferred embodiment, the first oil hole 1303 can be located at the bottom of the oil drain connector 13, and mate with the oil passage gap 14. The second oil hole 1304 can penetrate the entire axial length of the oil drain connector 13, forming a smooth oil flow path. In a specific embodiment, the diameters of the first oil hole 1303 and the second oil hole 1304 can be adjusted according to actual oil draining requirements to optimize oil draining efficiency.
[0052] For example, in this embodiment, the number of first oil holes 1303 can be multiple, so as to improve the efficiency of hydraulic oil entering the second oil hole 1304.
[0053] It is worth noting that the left caliper body 1 is provided with an oil inlet hole 2, and a right piston groove 9 communicating with the oil inlet hole 2 is also provided on the left caliper body 1. Simultaneously, the right caliper body 8 is provided with a first oil passage communicating with the left piston groove 5, and a second oil passage is provided on the left caliper body 1, one end of which communicates with the right piston groove 9, and the other end of which communicates with the first oil passage. Through the oil inlet hole 2, the first oil passage, and the second oil passage, hydraulic oil can enter the left piston groove 5 and the right piston groove 9 to drive the first piston 6 and the second piston 10 closer to the brake disc, thereby driving the first brake pad 7 and the second brake pad 11 closer together and into contact with the brake disc, thus achieving braking.
[0054] In an exemplary embodiment, a first piston 6 is provided in the left piston groove 5, and a first brake pad 7 is provided at the end of the left piston groove 5. A second piston 10 is provided in the right piston groove 9, and a second brake pad 11 is provided at the end of the right piston groove 9. The connecting assembly includes a connecting rod 3 and a positioning rod 4 disposed on the left caliper 1. The connecting rod 3 passes through the left caliper 1 and is threadedly connected to the right caliper 8. The positioning rod 4 passes through the first brake pad 7 and the second brake pad 11 and is connected to the right caliper 8.
[0055] In this embodiment, the positioning rod 4 ensures a stable positioning relationship between the left caliper body 1, the right caliper body 8, the first brake pad 7, and the second brake pad 11. The left caliper body 1 and the right caliper body 8 are then connected via the connecting rod 3. The threaded connection of the connecting rod 3 enables quick assembly and disassembly of the caliper bodies. The positioning rod 4 passes through both brake pads and connects to the right caliper body 8, effectively limiting the axial displacement of the brake pads. The addition of the retaining spring 15 further enhances the connection reliability and prevents loosening during use. Compared with existing technologies, this design simplifies the installation process and ensures the working stability of the brake pads through multiple positioning mechanisms.
[0056] For example, the motorcycle caliper also includes a retaining spring 15. One end of the retaining spring 15 is engaged with the outer wall of the left caliper body 1 and the right caliper body 8, and the other end of the retaining spring 15 passes around the positioning rod 4 and is located between the left caliper body 1 and the right caliper body 8. In this embodiment, the retaining spring 15, the left and right calipers, and the positioning rod 4 form a firm positioning relationship. The retaining spring 15 has an arc-shaped portion that cooperates with the positioning rod 4. When installing the retaining spring 15, it is only necessary to engage one end of the retaining spring 15 with the side wall of the left and right calipers, and let the other end pass around the positioning rod 4. The other end is in contact with the first brake pad 7 and the second brake pad 11, thereby realizing the function of the retaining spring 15.
[0057] It is worth noting that the retaining ring 15 can be made of spring steel or stainless steel, and its cross-sectional shape includes, but is not limited to, circular, rectangular, or irregular shapes. The retaining ring 15 can engage with the outer wall of the clamp body using a hook-shaped end, a U-shaped groove, or an elastic clamping structure. The positioning rod 4 and the retaining ring 15 can be coupled in the following ways: the retaining ring 15 forms a ring-shaped clamping structure in the middle, a spiral winding structure, or a segmented elastic clamping structure. The retaining ring 15 can be installed on the side wall of the clamp body near the connecting rod 3, or symmetrically distributed in the area of concentrated force on the clamp body.
[0058] This utility model also proposes a motorcycle that includes the aforementioned easy-to-install motorcycle caliper.
[0059] In summary, this utility model solves the problem of limited installation space and difficult maintenance of traditional calipers due to exhaust components by providing multiple exhaust holes 12 on the mounting part 801 of the right caliper body 8, so as to facilitate connection with the motorcycle's wiring from multiple angles.
[0060] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A motorcycle caliper that is easy to install, characterized in that, include: Left clamp body; The right clamp body is detachably connected to the left clamp body via a connecting assembly. The right clamp body has a left piston groove inside and a mounting part is provided on the right clamp body. At least a portion of the left piston groove is located in the mounting part. The mounting part has at least one pair of exhaust holes, which are connected to the left piston groove. The exhaust holes are located on opposite sides of the mounting part. The mounting part is provided with an oil drain connector that can move axially along the exhaust holes. The oil drain connector has a connecting part and a mating part. The connecting part is used to be threadedly connected to the vent hole. An oil passage gap is formed between the mating part and the vent hole. The oil drain connector is provided with an oil drain channel communicating with the oil passage gap.
2. The motorcycle caliper for easy installation according to claim 1, characterized in that: The oil drain connector has a sealing position that abuts against the vent hole and an oil drain position that is separated from the vent hole. When the oil drain connector is in the sealing position, the oil passage gap is blocked from the vent hole. When the oil drain connector is in the oil drain position, the oil passage gap is connected to the vent hole.
3. The motorcycle caliper for easy installation according to claim 1, characterized in that: The end of the exhaust port away from the left piston groove is a first tapered opening with an inwardly narrowed diameter. The mating part is provided with a second tapered opening that mates with the first tapered opening. The taper of the first tapered opening is greater than the taper of the second tapered opening.
4. The motorcycle caliper for easy installation according to claim 1, characterized in that: The oil drain channel includes a first oil hole arranged radially along the oil drain connector and a second oil hole arranged axially along the oil drain connector, wherein the first oil hole and the second oil hole are in communication.
5. The motorcycle caliper for easy installation according to claim 1, characterized in that: The left clamp body is provided with an oil inlet hole, and the left clamp body has a right piston groove that communicates with the oil inlet hole.
6. The motorcycle caliper for easy installation according to claim 5, characterized in that: The right clamp body is provided with a first oil passage, which is connected to the left piston groove. The left clamp body is provided with a second oil passage, one end of which is connected to the right piston groove and the other end of which is connected to the first oil passage.
7. The motorcycle caliper for easy installation according to claim 6, characterized in that: The left piston groove contains a first piston, and the end of the left piston groove contains a first brake pad. The right piston groove contains a second piston, and the end of the right piston groove contains a second brake pad. The connecting assembly includes a connecting rod and a positioning rod disposed on the left caliper body. The connecting rod passes through the left caliper body and is threadedly connected to the right caliper body. The positioning rod passes through the first brake pad and the second brake pad and is connected to the right caliper body.
8. The motorcycle caliper for easy installation according to claim 7, characterized in that: The motorcycle caliper also includes a retaining spring, one end of which is engaged with the outer wall of the left and right caliper bodies, and the other end of which passes around the positioning rod and is located between the left and right caliper bodies.
9. A motorcycle, characterized in that: Including the motorcycle caliper as described in any one of claims 1-8.