An automatic control device for a flap valve in a feed pipe
Patent Information
- Application Number
- CN202521923442.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0003]本申请实施例通过提供一种下料管用翻板阀自动控制装置,解决了翻板阀维护不方便的问题,其实现了落料的自动化控制,有效解决了堵料问题且无需维护人员经常现场维护,大大节约了设备维护时间,提高了工作效率,使得维护人员能够更方便、更快捷的实现对翻板阀的维护
[0010]在本实用新型实施例提供的一种下料管用翻板阀自动控制装置,所述装置包括:阀体,所述阀体顶端和底部都设有连接法兰,所述阀体上设有安装孔;左轴承座,所述左轴承座固定安装在阀体左侧;右轴承座,所述右轴承座固定安装在阀体右侧;转轴,所述转轴安装在阀体上的安装孔,所述转轴左端通过轴承安装在左轴承座上,所述转轴右端通过轴承安装在右轴承座上;阀板,所述阀板固定安装在转轴中部且阀板位于阀体内;左驱动单元,所述左驱动单元固定安装在转轴左端,其中,所述左驱动单元包括:左转柄,所述左转柄固定安装在转轴左端;左支座,所述左支座固定安装在左转柄下端;左铰座,所述左铰座固定安装在阀体上;左电动缸,所述左电动缸缸体下端铰接安装在左铰座上,所述左电动缸活塞杆上端通过左鱼耳接头铰接安装在左支座上;右驱动单元,所述右驱动单元固定安装在转轴右端,其中,所述右驱动单元包括:右转柄,所述右转柄固定安装在转轴右端;右支座,所述右支座固定安装在右转柄下端;右铰座,所述右铰座固定安装在阀体上;右电动缸,所述右电动缸缸体下端铰接安装在右铰座上,所述右电动缸活塞杆上端通过右鱼耳接头铰接安装在右支座上;维修门板,所述维修门板通过螺钉固定安装在阀体前侧面上的法兰上,所述维修门板上安装有把手。本申请一种下料管用翻板阀自动控制装置,解决了落料的自动化控制,有效解决了堵料问题且无需维护人员经常现场维护,大大节约了设备维护时间,提高了工作效率,使得维护人员能够更方便、更快捷的实现对翻板阀的维护。
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Figure CN224706409U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of powder conveying technology, and in particular relates to an automatic control device for a flap valve for a feed pipe. Background Technology
[0002] Existing flap valves for feed pipes all use a counterweight. Once the valve plate gets stuck in the valve body, maintenance personnel need to climb to the corresponding position to manually operate and manually rotate the counterweight. This greatly increases the labor intensity of maintenance personnel and reduces their work efficiency. In addition, maintenance personnel need to conduct regular inspections to prevent material blockage from affecting work efficiency. Summary of the Invention
[0003] This application provides an automatic control device for a flap valve in a feed pipe, which solves the problem of inconvenient maintenance of flap valves. It realizes automated control of material discharge, effectively solves the problem of material blockage, and eliminates the need for frequent on-site maintenance by maintenance personnel, greatly saving equipment maintenance time, improving work efficiency, and enabling maintenance personnel to perform flap valve maintenance more conveniently and quickly.
[0004] This utility model provides an automatic control device for a flap valve on a feed pipe. The device includes: a valve body with connecting flanges at both the top and bottom, and mounting holes on the valve body; a left bearing seat fixedly mounted on the left side of the valve body; a right bearing seat fixedly mounted on the right side of the valve body; a rotating shaft with mounting holes on the valve body, the left end of the rotating shaft mounted on the left bearing seat via a bearing, and the right end of the rotating shaft mounted on the right bearing seat via a bearing; a valve plate fixedly mounted in the middle of the rotating shaft and located within the valve body; and a left drive unit fixedly mounted on the left end of the rotating shaft. The left drive unit includes: a left handle fixedly mounted on the left end of the rotating shaft; and a left support fixedly mounted on the lower end of the left handle. The system comprises: a left hinge seat, which is fixedly mounted on the valve body; a left electric cylinder, the lower end of which is hinged to the left hinge seat, and the upper end of which is hinged to the left support via a left swivel joint; a right drive unit, which is fixedly mounted on the right end of the rotating shaft, comprising: a right handle, which is fixedly mounted on the right end of the rotating shaft; a right support, which is fixedly mounted on the lower end of the right handle; a right hinge seat, which is fixedly mounted on the valve body; a right electric cylinder, the lower end of which is hinged to the right hinge seat, and the upper end of which is hinged to the right support via a right swivel joint; and a maintenance door panel, which is fixedly mounted on a flange on the front side of the valve body by screws, and has a handle installed on it.
[0005] Preferably, a rotary seal is installed between the left side of the rotating shaft and the left side mounting hole of the valve body, and a rotary seal is installed between the right side of the rotating shaft and the right side mounting hole of the valve body.
[0006] Preferably, both the left and right electric cylinders are equipped with two magnetic induction switches.
[0007] Preferably, both the left and right electric cylinders are equipped with telescopic dust covers on their outer sides.
[0008] Preferably, the left electric cylinder is equipped with a drive motor and is connected to the right electric cylinder via a connecting shaft.
[0009] The above-described one or more technical solutions in the embodiments of this utility model have at least one or more of the following technical effects:
[0010] This utility model provides an automatic control device for a flap valve on a feed pipe. The device includes: a valve body with connecting flanges at both the top and bottom, and mounting holes on the valve body; a left bearing seat fixedly mounted on the left side of the valve body; a right bearing seat fixedly mounted on the right side of the valve body; a rotating shaft with mounting holes on the valve body, the left end of the rotating shaft mounted on the left bearing seat via a bearing, and the right end of the rotating shaft mounted on the right bearing seat via a bearing; a valve plate fixedly mounted in the middle of the rotating shaft and located within the valve body; and a left drive unit fixedly mounted on the left end of the rotating shaft. The left drive unit includes: a left handle fixedly mounted on the left end of the rotating shaft; and a left support fixedly mounted below the left handle. The valve body comprises: a left hinge seat, which is fixedly mounted on the valve body; a left electric cylinder, the lower end of which is hinged to the left hinge seat, and the upper end of which is hinged to the left support via a left swivel joint; a right drive unit, which is fixedly mounted on the right end of the rotating shaft, comprising: a right handle, which is fixedly mounted on the right end of the rotating shaft; a right support, which is fixedly mounted on the lower end of the right handle; a right hinge seat, which is fixedly mounted on the valve body; a right electric cylinder, the lower end of which is hinged to the right hinge seat, and the upper end of which is hinged to the right support via a right swivel joint; and a maintenance door panel, which is fixedly mounted on a flange on the front side of the valve body by screws, and has a handle installed on it. This application discloses an automatic control device for a flap valve in a feed pipe, which solves the problem of automated control of material discharge, effectively solves the problem of material blockage, and eliminates the need for frequent on-site maintenance by maintenance personnel. This greatly saves equipment maintenance time, improves work efficiency, and enables maintenance personnel to perform maintenance on the flap valve more conveniently and quickly.
[0011] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more obvious and understandable, specific embodiments of this utility model are given below. Attached Figure Description
[0012] Figure 1 This is a front view of the structure of an embodiment of the present utility model;
[0013] Figure 2 This is a left view of the structure of an embodiment of the present utility model.
[0014] Explanation of reference numerals in the attached diagram: Valve body 1; Left handle 2; Left bearing seat 3; Left support 4; Left fish ear connector 5; Left electric cylinder 6; Left hinge seat 7; Right hinge seat 8; Right electric cylinder 9; Right fish ear connector 10; Right handle 11; Rotating shaft 12; Right bearing seat 13; Handle 14; Valve plate 15; Maintenance door panel 16; Right support 17. Detailed Implementation
[0015] This application provides an automatic control device for a flap valve in a feed pipe, which solves the problem of automated control of material discharge, effectively solves the problem of material blockage, and eliminates the need for frequent on-site maintenance by maintenance personnel. This greatly saves equipment maintenance time, improves work efficiency, and enables maintenance personnel to perform maintenance on the flap valve more conveniently and quickly.
[0016] The technical solution in this embodiment of the utility model has the following overall structure: The automatic control device for the flap valve of the feed pipe includes: a valve body, with connecting flanges at both the top and bottom of the valve body, and mounting holes on the valve body; a left bearing seat, which is fixedly installed on the left side of the valve body; a right bearing seat, which is fixedly installed on the right side of the valve body; a rotating shaft, which is mounted on the mounting holes on the valve body, with the left end of the rotating shaft mounted on the left bearing seat via a bearing, and the right end of the rotating shaft mounted on the right bearing seat via a bearing; a valve plate, which is fixedly installed in the middle of the rotating shaft and located inside the valve body; and a left drive unit, which is fixedly installed on the left end of the rotating shaft, wherein the left drive unit includes: a left rotating handle, which is fixedly installed on the left end of the rotating shaft; and a left support, which is fixedly installed on the left rotating shaft. The valve body comprises: a lower end of a handle; a left hinge seat, which is fixedly mounted on the valve body; a left electric cylinder, the lower end of which is hinged to the left hinge seat, and the upper end of which is hinged to the left support via a left fish-ear joint; a right drive unit, which is fixedly mounted on the right end of a rotating shaft, comprising: a right handle, which is fixedly mounted on the right end of a rotating shaft; a right support, which is fixedly mounted on the lower end of the right handle; a right hinge seat, which is fixedly mounted on the valve body; a right electric cylinder, the lower end of which is hinged to the right hinge seat, and the upper end of which is hinged to the right support via a right fish-ear joint; and a maintenance door panel, which is fixedly mounted on a flange on the front side of the valve body by screws, and has a handle installed on it.
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0018] It should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which the present invention can be implemented. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.
[0019] Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in this specification are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.
[0020] Example
[0021] This embodiment provides an automatic control device for a flap valve on a feed pipe. Please refer to [link / reference]. Figure 1 The details are as follows:
[0022] The device includes: a valve body 1, with connecting flanges at both the top and bottom, and mounting holes on the valve body 1; a left bearing seat 3, fixedly mounted on the left side of the valve body 1; a right bearing seat 13, fixedly mounted on the right side of the valve body 1; a rotating shaft 12, mounted on the mounting holes on the valve body 1, with the left end of the rotating shaft 12 mounted on the left bearing seat 3 via a bearing, and the right end of the rotating shaft 12 mounted on the right bearing seat 13 via a bearing; a valve plate 15, fixedly mounted in the middle of the rotating shaft 12 and located inside the valve body 1; and a left drive unit, fixedly mounted on the left end of the rotating shaft 12, comprising: a left handle 2, fixedly mounted on the left end of the rotating shaft 12; a left support 4, fixedly mounted on the lower end of the left handle 2; and a left hinge seat 7, fixedly mounted on the left side of the rotating shaft 12. The system comprises: a left electric cylinder 6, the lower end of which is hinged to a left hinge seat 7, and the upper end of which is hinged to a left support 4 via a left fish-ear connector 5; a right drive unit, which is fixedly installed on the right end of a rotating shaft 12, comprising: a right handle 11, which is fixedly installed on the right end of a rotating shaft 12; a right support 17, which is fixedly installed on the lower end of the right handle 11; a right hinge seat 8, which is fixedly installed on the valve body 1; a right electric cylinder 9, the lower end of which is hinged to a right hinge seat 8, and the upper end of which is hinged to a right support 17 via a right fish-ear connector 10; and a maintenance door panel 16, which is fixedly installed on a flange on the front side of the valve body 1 by screws, and has a handle 14 installed on it.
[0023] Furthermore, a rotary seal is installed between the left side of the rotating shaft 12 and the left side mounting hole of the valve body 1, and a rotary seal is installed between the right side of the rotating shaft 12 and the right side mounting hole of the valve body 1. This effectively seals the valve body, preventing powder from escaping from the valve body and causing environmental impact.
[0024] Furthermore, two magnetic induction switches are installed on both the left electric cylinder 6 and the right electric cylinder 9. This allows for effective detection of both the working position and the material discharge position of the valve plate 15, eliminating the need for on-site maintenance and significantly improving work efficiency.
[0025] Furthermore, telescopic dust covers are installed on the outer sides of both the left electric cylinder 6 and the right electric cylinder 9. This effectively achieves a dustproof and sealing effect, and effectively protects the left electric cylinder 6 and the right electric cylinder 9.
[0026] Furthermore, both the left electric cylinder 6 and the right electric cylinder 9 on the automatic control device of the flap valve for the feed pipe are equipped with drive motors, and dual-motor drive control is adopted. Alternatively, only the drive motor can be installed on the left electric cylinder 6, and the left electric cylinder 6 is connected to the right electric cylinder 9 through a connecting shaft, thereby driving the movement of the right electric cylinder 9.
[0027] The above-described one or more technical solutions in the embodiments of this utility model have at least one or more of the following technical effects:
[0028] This utility model provides an automatic control device for a flap valve for a feed pipe. The structure includes: a valve body 1, with connecting flanges at both the top and bottom, and mounting holes on the valve body 1; a left bearing seat 3, fixedly mounted on the left side of the valve body 1; a right bearing seat 13, fixedly mounted on the right side of the valve body 1; a rotating shaft 12, mounted on the mounting holes on the valve body 1, with the left end of the rotating shaft 12 mounted on the left bearing seat 3 via a bearing, and the right end of the rotating shaft 12 mounted on the right bearing seat 13 via a bearing; a valve plate 15, fixedly mounted in the middle of the rotating shaft 12 and located inside the valve body 1; and a left drive unit, fixedly mounted on the left end of the rotating shaft 12, wherein the left drive unit includes: a left handle 2, fixedly mounted on the left end of the rotating shaft 12; and a left support 4, fixedly mounted on the lower end of the left handle 2. A left hinge seat 7 is fixedly mounted on the valve body 1; a left electric cylinder 6 is hinged at the lower end of its cylinder body to the left hinge seat 7, and at the upper end of its piston rod to the left support 4 via a left fish-ear connector 5; a right drive unit is fixedly mounted on the right end of the rotating shaft 12, comprising: a right handle 11, fixedly mounted on the right end of the rotating shaft 12; a right support 17, fixedly mounted on the lower end of the right handle 11; a right hinge seat 8, fixedly mounted on the valve body 1; a right electric cylinder 9 is hinged at the lower end of its cylinder body to the right hinge seat 8, and at the upper end of its piston rod to the right support 17 via a right fish-ear connector 10; and a maintenance door panel 16 is fixedly mounted on a flange on the front side of the valve body 1 by screws, and a handle 14 is mounted on the maintenance door panel 16. This application discloses an automatic control device for a flap valve in a feed pipe. The extension and retraction of the left electric cylinder 6 and the right electric cylinder 9 drive a rotating shaft to rotate around the left bearing seat 3 and the right bearing seat 13, thereby opening and closing the valve plate 15. By detecting the piston rod positions of the left and right electric cylinders 6 and 9, automated monitoring of the material discharge can be effectively achieved. This solves the problem of automated material discharge control, effectively eliminates material blockage, and eliminates the need for frequent on-site maintenance, significantly saving equipment maintenance time, improving work efficiency, and enabling maintenance personnel to perform flap valve maintenance more conveniently and quickly.
[0029] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.
[0030] Obviously, those skilled in the art can make various modifications and variations to the embodiments of this utility model without departing from the spirit and scope of the embodiments of this utility model. Therefore, if these modifications and variations to the embodiments of this utility model fall within the scope of the claims of this utility model and their equivalents, then this utility model also intends to include these modifications and variations.
Claims
1. An automatic control device for a flap valve on a feed pipe, characterized in that, The device includes: The valve body has connecting flanges at both its top and bottom, and mounting holes are provided on the valve body. Left bearing housing, which is fixedly installed on the left side of the valve body; Right bearing housing, which is fixedly installed on the right side of the valve body; A rotating shaft is mounted on a mounting hole in the valve body. The left end of the rotating shaft is mounted on a left bearing seat via a bearing, and the right end of the rotating shaft is mounted on a right bearing seat via a bearing. A valve plate, which is fixedly installed in the middle of the rotating shaft and located inside the valve body; A left drive unit, fixedly mounted on the left end of the rotating shaft, wherein the left drive unit includes: A left-hand rotating handle, which is fixedly installed on the left end of the rotating shaft; Left support, which is fixedly installed at the lower end of the left rotating handle; Left hinge seat, which is fixedly mounted on the valve body; The left electric cylinder has its lower end hinged to a left hinge seat, and its upper end of the piston rod hinged to a left support via a left fish-ear joint. A right drive unit, which is fixedly mounted on the right end of the rotating shaft, wherein the right drive unit includes: A right-hand rotating handle, which is fixedly installed on the right end of the rotating shaft; Right support, which is fixedly installed at the lower end of the right rotating handle; Right hinge seat, which is fixedly installed on the valve body; The right electric cylinder has its lower end hinged to a right hinge seat, and its upper end hinged to a right support via a right fish-ear joint. A maintenance door panel is fixedly mounted on a flange on the front side of the valve body by screws, and a handle is installed on the maintenance door panel.
2. The automatic control device for the flap valve of the feed pipe according to claim 1, characterized in that, A rotary seal is installed between the left side of the rotating shaft and the left side mounting hole of the valve body, and a rotary seal is installed between the right side of the rotating shaft and the right side mounting hole of the valve body.
3. The automatic control device for the flap valve of the feed pipe according to claim 1, characterized in that, Both the left and right electric cylinders are equipped with two magnetic induction switches.
4. The automatic control device for the flap valve of the feed pipe according to claim 1, characterized in that, Both the left and right electric cylinders are equipped with retractable dust covers on their outer sides.