Raw material air intake balancing device

CN224706701UActive Publication Date: 2026-09-01SIPING MODERN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202522081113.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-09-01
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

[0003]原料空气在经由管道输送过程中,由于空气原料进气管路较粗,压力较高,使得进气阀的阀门前后压力不一致,存在较大的压力差,进而在阀门两侧形成空气阻尼,对阀门的开启造成阻碍,使得阀门开启困难,不便于阀门的开启,并且造成原料进气压力波动大,极易造成预冷系统停泵、分子筛冲击、带水等生产事故

Benefits of technology

本实用新型利用平衡阀、连接管、固定管、电磁阀、活塞块和指示液体相配合的设置方式,通过打开平衡阀,利用连接管将平衡阀与进气阀两侧的进气管路进行连通,使得两侧进气管路中气体进入到小口径的连接管中,两侧的气体经过平衡阀调节,减小进气阀两侧的压力差,再打开固定管两端的电磁阀,使得两个连接管中的气体分别进入到固定管内腔的两端,利用两个连接管之间的气压差,推动两个活塞块和之间的防护膜一起移动,当指示液体稳定在固定管的中部位置时,表示两个连接管之间的压力达到平衡,进而指示进气阀两侧的压力达到平衡,减小进气阀处的气压阻力,方便对进气阀进行开启,保证空气原料输送的稳定和安全性。

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Abstract

The utility model discloses a raw material air intake balance device relates to conveying pipeline technical field, including air inlet valve, air inlet pipeline, air inlet pipeline fixed mounting is in the both ends of air inlet valve, balance mechanism, balance mechanism sets up between air inlet pipeline, and balance mechanism is used for adjusting the air pressure of air inlet valve both ends, indicating mechanism, indicating mechanism sets up on balance mechanism, and indicating mechanism is used for observing the change state of air pressure on balance mechanism. The utility model discloses through opening balance valve, utilizes the connecting pipe to make the air inlet pipeline of balance valve and air inlet valve both sides intercommunication, makes the gas in both sides air inlet pipeline into the connecting pipe of small bore, and the gas of both sides passes through the balance valve adjustment, reduces the pressure difference of air inlet valve both sides, and when indicating liquid is stable in the middle position of fixed pipe, indicates that the pressure of air inlet valve both sides reaches balance, reduces the air pressure resistance at air inlet valve, and conveniently opens air inlet valve.
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Description

Technical Field

[0001] This utility model relates to the field of pipeline technology, and in particular to a raw material air intake balancing device. Background Technology

[0002] In industrial gas production or combustion systems, the raw material air intake is the initial stage of the system, and its design and treatment directly affect the efficiency of subsequent processes and product quality.

[0003] During the pipeline transportation of raw air, the large size and high pressure of the air inlet pipe cause inconsistent pressures before and after the inlet valve, resulting in a large pressure difference. This creates air damping on both sides of the valve, hindering its opening and making it difficult to open. Furthermore, it causes large fluctuations in the raw air inlet pressure, which can easily lead to production accidents such as pump stoppage in the precooling system, molecular sieve impact, and water carryover. Utility Model Content

[0004] The purpose of this invention is to provide a raw material air intake balancing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a raw material air intake balancing device, comprising: Intake valve; An intake pipe, wherein the intake pipe is fixedly installed at both ends of the intake valve; A balancing mechanism is provided between the air intake pipes and is used to adjust the air pressure at both ends of the air intake valve. An indicator mechanism is provided on the balancing mechanism and is used to observe the changes in air pressure on the balancing mechanism.

[0006] Preferably, the balancing mechanism includes: A balance valve, wherein the balance valve is disposed on one side of the intake valve; A connecting pipe is provided at both ends of the balance valve. One end of the connecting pipe is fixedly connected to the intake pipe. The connecting pipe is connected to the inner cavity of the intake pipe. The connecting pipe is respectively provided at both ends of the intake valve. A flange, which is fixedly connected to one end of the balancing valve and the connecting pipe respectively, and the flange is disposed between the balancing valve and the connecting pipe; Fastening bolts are inserted between the flanges and are used to press and fix the flanges together with nuts.

[0007] Preferably, the indicating mechanism includes: A fixing pipe is disposed between the connecting pipes, and the fixing pipe is arranged in a U-shape. A piston block, which is slidably inserted into both ends of the inner cavity of the fixed tube, is made of rubber material; A protective membrane is disposed between the piston blocks and inside the cavity of the fixed tube; Indicator liquid, which is filled within a protective membrane.

[0008] Preferably, the indicating mechanism further includes: A fixing base is fixedly connected to one end of a connecting pipe, and the fixing base is used to connect the fixing pipe and the connecting pipe. A solenoid valve, wherein the solenoid valve is fixedly connected to both ends of a fixed pipe; A connector, which is fixedly connected to one end of the solenoid valve; A threaded sleeve is slidably inserted into one end of the connector and is threadedly connected to the fixed seat.

[0009] Preferably, the threaded sleeve has an installation groove, which is movably engaged with one end of the connector. A sealing ring is inserted into one end of the connector and is positioned between the fixed base and the connector.

[0010] Preferably, the outer wall of the fixing seat is provided with external threads, the fixing seat is connected to the inner cavity of the connecting pipe, the connecting pipe is arranged in an L-shape, the outer wall of the piston block is in contact with the inner wall of the fixing pipe, and the indicating liquid is a colored liquid.

[0011] The technical effects and advantages of this utility model are as follows: This invention utilizes a combination of a balance valve, connecting pipe, fixed pipe, solenoid valve, piston block, and indicator liquid. By opening the balance valve, the connecting pipe connects the balance valve to the air intake pipes on both sides of the air intake valve, allowing gas from the two air intake pipes to enter the small-diameter connecting pipe. The gas on both sides is regulated by the balance valve, reducing the pressure difference on both sides of the air intake valve. Then, the solenoid valves at both ends of the fixed pipe are opened, allowing gas from the two connecting pipes to enter the two ends of the inner cavity of the fixed pipe. The pressure difference between the two connecting pipes pushes the two piston blocks and the protective diaphragm between them to move together. When the indicator liquid stabilizes in the middle position of the fixed pipe, it indicates that the pressure between the two connecting pipes has reached equilibrium, which in turn indicates that the pressure on both sides of the air intake valve has reached equilibrium, reducing the air pressure resistance at the air intake valve, facilitating the opening of the air intake valve, and ensuring the stability and safety of air raw material delivery. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the structure of the balance valve of this utility model.

[0014] Figure 3 This is a top sectional view of the fixed tube of this utility model.

[0015] Figure 4 This is a top sectional view of the threaded sleeve of this utility model.

[0016] In the diagram: 1. Inlet valve; 2. Inlet pipe; 3. Balancing mechanism; 31. Balancing valve; 32. Connecting pipe; 33. Flange; 34. Fastening bolt; 4. Indicating mechanism; 41. Fixing pipe; 42. Piston block; 43. Protective membrane; 44. Fixing seat; 45. Solenoid valve; 46. Connector; 47. Threaded sleeve; 48. Indicating liquid; 5. Sealing ring. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] This utility model provides, for example Figure 1-4 The illustrated raw material air intake balancing device includes an intake valve 1, an intake pipe 2, a balancing mechanism 3, and an indicating mechanism 4. The intake valve 1 is located at one end of two intake pipes 2 connected together and is used to control the opening and closing of the raw material intake pipe. The intake pipes 2 are fixedly installed at both ends of the intake valve 1. The balancing mechanism 3 is located between the intake pipes 2 and is used to adjust the air pressure at both ends of the intake valve 1, reduce the air pressure difference on both sides of the intake valve 1, reduce air pressure resistance, and facilitate the opening of the intake valve 1. The indicating mechanism 4 is located on the balancing mechanism 3 and is used to observe the change in air pressure on the balancing mechanism 3 and display the pressure difference on both sides of the intake valve 1.

[0019] The balancing mechanism 3 includes a balancing valve 31, connecting pipes 32, a flange 33, and fastening bolts 34. The balancing valve 31 is located on one side of the inlet valve 1. The balancing valve 31 is used to regulate and stabilize flow rate, pressure, or direction in a fluid system, adjusting the pressure difference between the inlet pipes 2 to ensure pressure balance on both sides of the inlet valve 1. Connecting pipes 32 are located at both ends of the balancing valve 31. One end of the connecting pipe 32 is fixedly connected to the inlet pipe 2, and the connecting pipe 32 communicates with the inner cavity of the inlet pipe 2. The connecting pipes 32 are respectively located at both ends of the inlet valve 1. The two ends of the balancing valve 31 are connected to the two inlet pipes 2 respectively through the two connecting pipes 32, thus connecting the balancing valve 31 to the inlet pipes 2. The flange 33... One end of the balance valve 31 and the connecting pipe 32 are fixedly connected to the other end of the balance valve 31 and the connecting pipe 32 respectively. The flange 33 is set between the balance valve 31 and the connecting pipe 32. The fastening bolt 34 is inserted between the flange 33 and the fastening bolt 34. The fastening bolt 34 is fixed to the flange 33 by cooperating with the nut. One end of the connecting pipe 32 is fixedly connected to one end of the balance valve 31 through the cooperation of the flange 33 and the fastening bolt 34. By opening the balance valve 31, the balance valve 31 is connected to the air intake pipes 2 on both sides of the air intake valve 1 through the connecting pipe 32, so that the gas in the air intake pipes 2 on both sides enters the small-diameter connecting pipe 32. The gas on both sides is regulated by the balance valve 31 to reduce the pressure difference on both sides of the air intake valve 1, so as to facilitate the opening of the air intake valve 1.

[0020] The indicating mechanism 4 includes a fixed tube 41, a piston block 42, a protective membrane 43, a fixed seat 44, a solenoid valve 45, a connector 46, a threaded sleeve 47, and an indicating liquid 48. The fixed tube 41 is disposed between the connecting tubes 32 and is U-shaped. The fixed tube 41 is used to connect with the connecting tubes 32 and to install the piston block 42 and the protective membrane 43. The piston block 42 is slidably inserted into both ends of the inner cavity of the fixed tube 41. The piston block 42 is made of rubber material. When gas in the connecting tube 32 enters the fixed tube 41, the pressure generated by the gas pushes the piston block 42 to move within the inner cavity of one end of the fixed tube 41. The protective membrane... A protective membrane 43 is disposed between piston blocks 42 and is located within the inner cavity of the fixed tube 41. The inner wall of the protective membrane 43 is hollow to accommodate the indicating liquid 48. The indicating liquid 48 is filled within the protective membrane 43, and is positioned between the two piston blocks 42 through the protective membrane 43, causing the two piston blocks 42 to move together. When both ends of the fixed tube 41 are connected to two connecting tubes 32, gas from the two connecting tubes 32 enters both ends of the fixed tube 41. Utilizing the pressure difference between the two connecting tubes 32, the two piston blocks 42 and the protective membrane 43 move together, and the indicating liquid within the protective membrane 43... The position of indicator liquid 48 allows for a simple judgment of the pressure difference. When the indicator liquid 48 is stable in the middle of the fixed pipe 41, it indicates that the pressure between the two connecting pipes 32 has reached equilibrium, and consequently, the pressure on both sides of the indicator valve 1 has reached equilibrium. The fixed seat 44 is fixedly connected to one end of the connecting pipe 32. The fixed seat 44 is used to connect the fixed pipe 41 and the connecting pipe 32. The fixed seat 44 is used to connect the fixed pipe 41. The solenoid valve 45 is fixedly connected to both ends of the fixed pipe 41. The solenoid valve 45 controls the opening and closing of both ends of the fixed pipe 41. When the solenoid valve 45 is not open, both ends of the fixed pipe 41 are in a closed state. The connector 46 is fixedly connected to one end of the solenoid valve 45. The connector 46 is used to connect one end of the fixed base 44 and the fixed tube 41. The threaded sleeve 47 is slidably inserted into one end of the connector 46. The threaded sleeve 47 is threadedly connected to the fixed base 44. By rotating the threaded sleeve 47, the threaded sleeve 47 is threadedly connected to the fixed base 44. The threaded sleeve 47 moves on the fixed base 44, causing one end of the connector 46 to move together. The one end of the connector 46 is slidably inserted into the inner cavity of one end of the fixed base 44. As the threaded sleeve 47 is tightened, the threaded sleeve 47 causes one end of the connector 46 to be pressed and fixed to one end of the fixed base 44, ensuring a stable and sealed connection between the fixed base 44 and the connector 46.

[0021] The threaded sleeve 47 has an installation groove, which is movably engaged with one end of the connector 46. The inner wall of the installation groove presses against one end of the connector 46. A sealing ring 5 is inserted into one end of the connector 46. The sealing ring 5 is positioned between the fixed seat 44 and the connector 46. As the inner cavity of the threaded sleeve 47 expands, the fixed seat 44 and one end of the connector 46 are deformed by the pressure of the sealing ring 5. The sealing ring 5 ensures the airtightness between the fixed seat 44 and the connector 46.

[0022] The outer wall of the fixed seat 44 is provided with external threads for installing the threaded sleeve 47. The fixed seat 44 is connected to the inner cavity of the connecting pipe 32, allowing the gas in the connecting pipe 32 to enter the fixed pipe 41. The connecting pipe 32 is L-shaped. The outer wall of the piston block 42 is in contact with the inner wall of the fixed pipe 41. The elasticity of the piston block 42 ensures that the piston block 42 and the inner wall of the fixed pipe 41 are tightly fitted, guaranteeing the sealing between the piston block 42 and the fixed pipe 41. The indicating liquid 48 is a colored liquid, which facilitates the observation of the position of the indicating liquid 48.

[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A raw material air intake balancing device, characterized in that, include: Intake valve (1); The intake pipe (2) is fixedly installed at both ends of the intake valve (1); A balancing mechanism (3) is provided between the air intake pipes (2) and is used to adjust the air pressure at both ends of the air intake valve (1). The balancing mechanism (3) includes a balancing valve (31), which is located on one side of the intake valve (1); Connecting pipe (32), the connecting pipe (32) is set at both ends of the balance valve (31), one end of the connecting pipe (32) is fixedly connected to the air intake pipe (2), the connecting pipe (32) is connected to the inner cavity of the air intake pipe (2), and the connecting pipe (32) is respectively set at both ends of the air intake valve (1); A flange (33) is fixedly connected to one end of a balance valve (31) and a connecting pipe (32), and the flange (33) is disposed between the balance valve (31) and the connecting pipe (32); Fastening bolts (34) are inserted between flanges (33) and the fastening bolts (34) are pressed and fixed to the flanges (33) by cooperating with nuts; Indicator (4), which is set on balance mechanism (3), is used to observe the change in air pressure on balance mechanism (3).

2. The raw material air intake balancing device according to claim 1, characterized in that, The indicating mechanism (4) includes: A fixing tube (41) is disposed between connecting tubes (32), and the fixing tube (41) is U-shaped. Piston block (42), which is slidably inserted into both ends of the inner cavity of the fixed tube (41), is made of rubber material; A protective film (43) is disposed between piston blocks (42) and is disposed in the inner cavity of the fixed tube (41); Indicator liquid (48) is filled within the protective membrane (43).

3. The raw material air intake balancing device according to claim 2, characterized in that, The indicating mechanism (4) also includes: A fixing seat (44) is fixedly connected to one end of a connecting pipe (32). The fixing seat (44) is used to connect the fixing pipe (41) and the connecting pipe (32). Solenoid valve (45), which is fixedly connected to both ends of fixed pipe (41); Connector (46), which is fixedly connected to one end of solenoid valve (45); A threaded sleeve (47) is slidably inserted into one end of a connector (46), and the threaded sleeve (47) is threadedly connected to a fixed seat (44).

4. The raw material air intake balancing device according to claim 3, characterized in that, The threaded sleeve (47) has an installation groove, which is movably engaged with one end of the connector (46). A sealing ring (5) is inserted into one end of the connector (46), and the sealing ring (5) is located between the fixed seat (44) and the connector (46).

5. The raw material air intake balancing device according to claim 4, characterized in that, The outer wall of the fixed seat (44) is provided with external threads. The fixed seat (44) is connected to the inner cavity of the connecting pipe (32). The connecting pipe (32) is arranged in an L-shape. The outer wall of the piston block (42) is in contact with the inner wall of the fixed pipe (41). The indicating liquid (48) is a colored liquid.