A red mud roasting reactor
Patent Information
- Application Number
- CN202521623218.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-07-31
AI Technical Summary
传统的赤泥焙烧设备大多采用单炉单次加热模式,这种设备一次只能对一个批次的赤泥进行加热处理,随着赤泥产量的不断增加以及对处理效率要求的提高,单炉单次加热的方式难以满足大规模生产需求,导致设备利用率低,生产效率低下的问题,且其加热方式多采用间接加热,热量在传递过程中存在较大损耗,使得赤泥在焙烧过程中不能充分吸收热量,不仅造成能源的浪费,还增加了生产成本
本赤泥焙烧反应炉的集热箱与承接板设计,为在同一箱体内设置多个电磁组件创造了条件,通过在集热箱内布置多个电磁感应发生器,可实现对多个罐体同时加热,显著提升了赤泥焙烧的处理效率,满足大规模生产需求。这种多组件并行加热模式,打破了传统单炉单次加热的局限,有效提高了设备的利用率和生产效率,赤泥焙烧反应炉核心由集热箱、密封板、盛放组件和电磁组件构成。
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Figure CN224707273U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of red mud treatment technology, specifically a red mud roasting reactor. Background Technology
[0002] Alumina production generates a large amount of red mud, and its treatment and comprehensive utilization are key issues of concern in the industry. Roasting is one of the crucial steps in red mud treatment. Traditional red mud roasting equipment mostly adopts a single-furnace, single-stage heating mode. This type of equipment can only heat one batch of red mud at a time. With the continuous increase in red mud production and the increasing demands for processing efficiency, the single-furnace, single-stage heating method is difficult to meet the needs of large-scale production, resulting in low equipment utilization and low production efficiency. Furthermore, its heating method often uses indirect heating, resulting in significant heat loss during the transfer process. This prevents the red mud from fully absorbing heat during roasting, leading to energy waste and increased production costs. Utility Model Content
[0003] The purpose of this invention is to provide a red mud roasting reactor to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: A red mud roasting reactor includes a heat collection box. A sealing plate is snapped into the opening of the heat collection box. A holding component for holding materials is provided on the sealing plate. A receiving plate is fixedly connected to the surface of the heat collection box. An electromagnetic component for heating the holding component is provided inside the heat collection box along with the receiving plate. The holding component includes a feed inlet, a cover plate, a sealing ring, a tank body, a straightening plate, a positioning head, a positioning block, a positioning groove, and a sliding groove. A sliding groove is provided on the sealing plate. Three evenly distributed straightening plates are fixedly connected to the lower surface of the sealing plate.
[0005] Furthermore, the sealing plate is slidably connected to the tank body via a straightening plate and a sliding groove. A cover plate is provided on the upper end of the tank body via a flange, and a sealing ring is provided between the cover plate and the tank body. A feed inlet is fixedly connected to the upper end of the cover plate.
[0006] Furthermore, a positioning block is fixedly connected inside the heat collection box, and a positioning groove is opened on the upper surface of the positioning block. A positioning head is fixedly connected to the lower end of the tank, and the positioning head is snapped onto the positioning block through the positioning groove.
[0007] Furthermore, the electromagnetic component includes an electromagnetic induction generator, a negative terminal connector, a negative terminal connecting plate, a positive terminal connector, and a positive terminal connecting plate. The electromagnetic induction generator is installed inside the heat collection box and is sleeved on the surface of the tank.
[0008] Furthermore, a control panel is provided on the surface of the receiving plate, and a negative terminal is fixedly connected to the surface of the electromagnetic induction generator. A negative terminal connecting plate is fixedly connected to one end of the negative terminal, and the negative terminal connecting plate is electrically connected to the control panel.
[0009] Furthermore, a positive terminal is fixedly connected to the surface of the electromagnetic induction generator, and a positive terminal connection plate is fixedly connected to one end of the positive terminal, which is electrically connected to the control panel.
[0010] By adopting the above technical solution Compared with the prior art, the beneficial effects of this utility model are: The design of the heat collection box and receiving plate in this red mud roasting reactor allows for the installation of multiple electromagnetic components within the same box. By arranging multiple electromagnetic induction generators within the heat collection box, multiple tanks can be heated simultaneously, significantly improving the processing efficiency of red mud roasting and meeting the needs of large-scale production. This multi-component parallel heating mode breaks through the limitations of traditional single-furnace single-stage heating, effectively improving equipment utilization and production efficiency. The core of the red mud roasting reactor consists of a heat collection box, a sealing plate, a container assembly, and electromagnetic components.
[0011] The combination of the heat collection box and the sealing plate forms a relatively closed heating space. The sealing ring on the sealing plate further enhances the sealing performance and effectively reduces heat loss. At the same time, the electromagnetic induction generator is sleeved on the surface of the tank and directly heats the tank, reducing heat loss during the transfer process. This structural design allows heat to be effectively concentrated in the tank, ensuring that the red mud can fully absorb heat during the roasting process, improving heat utilization efficiency, reducing energy consumption, and effectively storing the lost heat in the tank, which can further reduce cost consumption. In the container assembly, the tank is slidably connected to the sealing plate via a straightening plate and a sliding groove. The snap-fit design between the positioning head and the positioning groove makes the tank easy to install and remove, and the positioning is precise. Once a tank has finished heating, it can be quickly removed from the heat collection box and replaced with a new tank to be heated. The entire process does not require stopping the overall heating operation. This design effectively avoids equipment downtime caused by tank replacement, ensures production continuity, improves production efficiency, and also reduces energy consumption and equipment wear caused by equipment start-up and shutdown. Attached Figure Description
[0012] Fig. 1 A schematic diagram of the overall structure of a red mud roasting reactor; Fig. 2 A cross-sectional structural diagram of a red mud roasting reactor; Fig. 3 This is a frontal cross-sectional structural diagram of a red mud roasting reactor; Fig. 4A schematic diagram of a half-section structure of a red mud roasting reactor; In the diagram: 1. Sealing plate; 2. Heat collection box; 3. Receiving plate; 4. Feed inlet; 5. Cover plate; 6. Sealing ring; 7. Tank body; 8. Electromagnetic induction generator; 9. Negative terminal connector; 10. Negative terminal connecting plate; 11. Positive terminal connector; 12. Positive terminal connecting plate; 13. Correction plate; 14. Positioning head; 15. Positioning block; 16. Positioning groove; 17. Sliding groove; 18. Control panel. Detailed Implementation
[0013] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the present utility model is further described below in conjunction with specific embodiments. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0014] Please see Figs. 1-4 This utility model provides an embodiment of a red mud roasting reactor, including a heat collection box 2. A sealing plate 1 is snapped into the opening of the heat collection box 2. A holding component for holding materials is provided on the sealing plate 1. A receiving plate 3 is fixedly connected to the surface of the heat collection box 2. An electromagnetic component for heating the holding component is provided inside the heat collection box 2 along with the receiving plate 3. The heat collection box 2 is box-shaped with its opening facing upward. A sealing plate 1 is provided at the top opening. The two are tightly connected by snapping to ensure the relative sealing of the heating space. The receiving plate 3 is welded and fixed to the outer surface of the heat collection box 2. The receiving plate 3 and the interior of the heat collection box 2 together provide support and space for the installation of the electromagnetic component.
[0015] In this embodiment, the holding assembly includes an inlet 4, a cover plate 5, a sealing ring 6, a tank body 7, a straightening plate 13, a positioning head 14, a positioning block 15, a positioning groove 16, and a sliding groove 17. The sealing plate 1 has a sliding groove 17. Three evenly distributed straightening plates 13 are fixedly connected to the lower surface of the sealing plate 1. The tank body 7 is slidably connected to the sealing plate 1 via the straightening plates 13 and the sliding groove 17. A cover plate 5 is provided at the upper end of the tank body 7 via a flange, and a sealing ring 6 is provided between the cover plate 5 and the tank body 7. The inlet 4 is fixedly connected to the upper end of the cover plate 5. A positioning block 15 is fixedly connected inside the heat collection box 2, and a positioning groove 16 is provided on the upper surface of the positioning block 15. A positioning head 14 is fixedly connected to the lower end of the tank body 7, and the positioning head 14 is engaged via the positioning groove 16. On the positioning block 15, the sealing plate 1 is a rectangular flat plate structure, and a sliding groove 17 extending vertically is opened on its plate surface. The number and position of the sliding groove 17 are designed according to actual needs and are used to cooperate with the tank body 7 to achieve sliding connection. On the lower surface of the sealing plate 1, three evenly distributed correction plates 13 are fixedly connected by welding. The correction plates 13 extend downward perpendicularly to the sliding groove 17 on the sealing plate 1, and play a role in guiding and correcting the sliding direction of the tank body 7. The upper end of the tank body 7 is equipped with a cover plate 5 by flange connection. A sealing ring 6 is provided between the cover plate 5 and the tank body 7. The sealing ring 6 is installed in the sealing groove between the contact surface of the cover plate 5 and the tank body 7 to ensure the sealing effect between the cover plate 5 and the tank body 7 and prevent material leakage and heat loss. A feed inlet 4 is fixedly connected to the upper center of the cover plate 5. The feed inlet 4 is a cylindrical structure used to feed red mud material into the tank 7. The positioning head 14 is a columnar structure and is fixedly welded to the center of the lower end face of the tank 7. When the tank 7 slides into the heat collection box 2, the positioning head 14 can accurately engage in the positioning groove 16 to achieve precise positioning of the tank 7.
[0016] In this embodiment, the electromagnetic assembly includes an electromagnetic induction generator 8, a negative terminal connector 9, a negative terminal connecting plate 10, a positive terminal connector 11, and a positive terminal connecting plate 12. The electromagnetic induction generator 8 is housed inside the heat collection box 2 and is sleeved on the surface of the tank body 7. A control panel 18 is mounted on the surface of the receiving plate 3. The negative terminal connector 9 is fixedly connected to the surface of the electromagnetic induction generator 8, and one end of the negative terminal connector 9 is fixedly connected to the negative terminal connecting plate 10. The negative terminal connecting plate 10 is electrically connected to the control panel 18. The positive terminal connector 11 is fixedly connected to the surface of the electromagnetic induction generator 8, and one end of the positive terminal connector 11 is fixedly connected to the positive terminal connecting plate 12. The positive electrode connection plate 12 is electrically connected to the control panel 18. Inside the heat collection box 2, an electromagnetic induction generator 8 is arranged around the outer wall of the tank 7. The electromagnetic induction generator 8 has a ring structure and is tightly fitted onto the surface of the tank 7, which can directly perform electromagnetic induction heating on the tank 7. The surface of the electromagnetic induction generator 8 is directly connected to the negative electrode connector 9 and the positive electrode connector 11 through a conductive plate. Multiple negative electrode connectors 9 are uniformly and fixedly connected to the upper negative electrode connection plate 10 through wires. The positive electrode connector 11 is connected in the same way. Both the negative electrode connection plate 10 and the positive electrode connection plate 12 are electrically connected to the control panel 18 through wires to realize the control and power supply of the electromagnetic induction generator 8.
[0017] Open the cover plate 5 and feed the red mud material into the tank 7 through the feed inlet 4. After feeding, tightly connect the cover plate 5 to the tank 7 through the flange to ensure that the sealing ring 6 is well sealed. Then, slide the tank 7 containing the material into the heat collection box 2 along the sliding groove 17 on the sealing plate 1. Under the guidance of the straightening plate 13, the tank 7 slides smoothly. When the tank 7 slides to the appropriate position inside the heat collection box 2, the positioning head 14 at the lower end of the tank 7 accurately engages in the positioning groove 16 on the positioning block 15, completing the installation and positioning of the tank 7. After the tank 7 is installed, the operator starts the electromagnetic component through the control panel 18 on the surface of the receiving plate 3. The control panel 18 sends an electrical signal to the electromagnetic induction generator 8. After the electromagnetic induction generator 8 is powered on, it generates an alternating magnetic field. This magnetic field acts on the tank 7, causing the tank 7 to generate an induced current, which in turn generates heat to heat and roast the red mud inside the tank 7. Since the heat collection box 2 and the sealing plate 1 form a closed space and the sealing ring 6 is effectively sealed, the heat... The amount of material is confined within the box, while the electromagnetic induction generator 8 directly heats the tank 7, reducing heat transfer loss and improving heat utilization efficiency. Multiple electromagnetic induction generators 8 can operate simultaneously within the same heat collection box 2, heating multiple tanks 7 in parallel, significantly improving the processing efficiency of red mud roasting. Once a tank 7 has finished heating, it is slid outwards from the heat collection box 2 along the sliding groove 17. Due to the cooperation between the positioning head 14 and the positioning groove 16, the tank 7 can be easily removed without affecting other tanks 7 that are being heated. After removal, a new tank 7 containing red mud material is installed into the heat collection box 2 according to the above installation steps. The entire replacement process does not require stopping the heating of other tanks 7, ensuring production continuity, improving production efficiency, and reducing energy consumption and equipment wear caused by frequent equipment start-ups and shutdowns. Moreover, the small amount of heat lost during heating is effectively stored within the tank 7, further reducing cost consumption.
[0018] The design of the heat collection box 2 and the receiving plate 3 in this red mud roasting reactor allows for the installation of multiple electromagnetic components within the same box. By arranging multiple electromagnetic induction generators 8 within the heat collection box 2, multiple tanks 7 can be heated simultaneously, significantly improving the processing efficiency of red mud roasting and meeting the needs of large-scale production. This multi-component parallel heating mode breaks the limitations of traditional single-furnace single-heating, effectively improving equipment utilization and production efficiency. The cooperation between the heat collection box 2 and the sealing plate 1 forms a relatively enclosed heating space. The sealing ring 6 on the sealing plate 1 further enhances the sealing performance, effectively reducing heat loss. Simultaneously, the electromagnetic induction generators 8 are fitted onto the surface of the tanks 7, directly heating them and reducing heat loss during transfer. This structural design allows heat to be effectively concentrated within the box, ensuring that the red mud fully absorbs heat during roasting, improving heat utilization efficiency, reducing energy consumption, and minimizing heat loss. Heat is effectively stored in the tank 7, which can further reduce cost consumption. In the holding components, the tank 7 is slidably connected to the sealing plate 1 via the straightening plate 13 and the sliding groove 17. The snap-fit design of the positioning head 14 and the positioning groove 16 makes the tank 7 easy to install and disassemble and the positioning precise. When a tank 7 has finished heating, it can be quickly removed from the heat collection box 2 and replaced with a new tank 7 to be heated. The whole process does not require stopping the overall heating operation. This design effectively avoids equipment downtime caused by the replacement of tank 7, ensures the continuity of production, improves production efficiency, and also reduces energy consumption and equipment wear caused by equipment start-up and shutdown.
[0019] This specification describes embodiments, but not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A red mud roasting reactor, comprising a heat collection box (2), characterized in that, The opening of the heat collection box (2) is fitted with a sealing plate (1). The sealing plate (1) is provided with a holding component for holding materials. The surface of the heat collection box (2) is fixedly connected with a receiving plate (3). The receiving plate (3) and the heat collection box (2) are provided with an electromagnetic component for heating the holding component. The holding component includes a feed inlet (4), a cover plate (5), a sealing ring (6), a tank body (7), a straightening plate (13), a positioning head (14), a positioning block (15), a positioning groove (16), and a sliding groove (17). The sealing plate (1) is provided with a sliding groove (17). Three evenly distributed straightening plates (13) are fixedly connected to the lower surface of the sealing plate (1).
2. The red mud roasting reactor according to claim 1, characterized in that, The sealing plate (1) is slidably connected to the tank body (7) through the straightening plate (13) and the sliding groove (17). The upper end of the tank body (7) is provided with a cover plate (5) through a flange, and a sealing ring (6) is provided between the cover plate (5) and the tank body (7). The upper end of the cover plate (5) is fixedly connected with a feed inlet (4).
3. The red mud roasting reactor according to claim 2, characterized in that, The heat collection box (2) is fixedly connected to a positioning block (15), and a positioning groove (16) is opened on the upper surface of the positioning block (15). The lower end of the tank body (7) is fixedly connected to a positioning head (14), and the positioning head (14) is snapped onto the positioning block (15) through the positioning groove (16).
4. The red mud roasting reactor according to claim 3, characterized in that, The electromagnetic components include an electromagnetic induction generator (8), a negative terminal connector (9), a negative terminal connecting plate (10), a positive terminal connector (11), and a positive terminal connecting plate (12). The electromagnetic induction generator (8) is installed inside the heat collection box (2) and is sleeved on the surface of the tank body (7).
5. A red mud roasting reactor according to claim 4, characterized in that, The receiving plate (3) is provided with a control panel (18), and the electromagnetic induction generator (8) is fixedly connected with a negative terminal connector (9). One end of the negative terminal connector (9) is fixedly connected with a negative terminal connecting plate (10), and the negative terminal connecting plate (10) is electrically connected to the control panel (18).
6. The red mud roasting reactor according to claim 5, characterized in that, The electromagnetic induction generator (8) has a positive terminal connector (11) fixedly connected to its surface. One end of the positive terminal connector (11) is fixedly connected to a positive terminal connection plate (12), and the positive terminal connection plate (12) is electrically connected to the control panel (18).