Water tank with single heating coil for heat exchange
Patent Information
- Application Number
- CN202521877714.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-02
AI Technical Summary
[0003]现有的换热储水罐在使用时,固定换热盘管时需要用多个绑丝规定,整体放入到罐体内再进行焊接,对罐体内清洁时,主要依靠镁棒清洁,在对罐体内不同层面水进行加热时,换热均匀度较差,综上所述就会导致设备使用过程中会出现以下问题:
[0016]相对于现有技术,本实用新型将原有设备的焊接固定方式改为定位机构固定,通过转盘的旋转,使弧形槽与滑槽的相对位置改变,带动滑槽内的撑杆就能对换热盘管进行撑紧,使得换热盘管在更换或清洁时操作方便,省时省力;通过加入棘轮、刮板、加药等机构,药剂和污垢融合后,刮板对污垢进行刮除,减少水垢堆积导致的罐内水口堵塞风险。
Smart Images

Figure CN224707330U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat exchanger technology, specifically to a single-coil heat exchange water storage tank for heating. Background Technology
[0002] A heat exchange storage tank is a storage device used for heating or domestic hot water. It achieves heat exchange through an internal single spiral coil. Existing heat exchange storage tanks are mainly divided into two types: one for residential or commercial heating and the other for domestic hot water supply. This utility model is mainly aimed at improving the equipment for residential or commercial heating.
[0003] Existing heat exchange storage tanks require multiple binding wires to secure the heat exchange coils during use, followed by placement and welding of the entire assembly into the tank. Cleaning the tank interior relies primarily on magnesium rods. Furthermore, the heat exchange uniformity is poor when heating water at different levels within the tank. These factors lead to the following problems during equipment use: 1. When fixing the heat exchange coils of the existing equipment, multiple binding wires are required before the whole unit is placed into the tank and welded. When cleaning or replacing the coils, the binding wires or the original welded positions need to be removed, which makes the replacement and cleaning time-consuming, labor-intensive and difficult to operate.
[0004] 2. In the existing equipment, magnesium rods are mainly used for cleaning. However, after a period of use, magnesium rods themselves will accumulate a lot of impurities. Moreover, magnesium rods are not easy to clean the dirt deposited at the bottom of the tank, which can easily cause the water quality to become dirty and the outlet to become blocked.
[0005] 3. In existing equipment, the heat exchange uniformity is poor.
[0006] Based on this, the present invention provides a single-coil heat exchange water storage tank for heating to solve the above problems. Utility Model Content
[0007] To solve the above problems, this utility model provides a single-coil heat exchange water storage tank for heating.
[0008] The purpose of this utility model is achieved in the following manner: A single-coil heat exchange water storage tank for heating includes a tank body 1, a tank cover 2 detachably installed on the top of the tank body 1, a heat exchange coil 3 installed inside the tank body 1, a positioning mechanism for positioning the heat exchange coil 3 is provided inside the tank body 1, the positioning mechanism includes a sludge collection plate 4, the sludge collection plate 4 is fixedly connected to the inner wall of the tank body 1, the sludge collection plate 4 has multiple sliding grooves 5, the bottom of the sludge collection plate 4 is rotatably connected to a turntable 6, the turntable 6 is provided with a rotation drive structure, the turntable 6 has multiple arc-shaped grooves 7, the number and position of the arc-shaped grooves 7 correspond one-to-one with the sliding grooves 5, a slider 8 is slidably connected in the sliding grooves 5, the upper end of the slider 8 is fixedly connected to the bottom end of a support rod 9, the lower end of the slider 8 is fixedly connected to a sliding shaft 10, the sliding shaft 10 slides in the arc-shaped grooves 7, and a pressure ring 11 is snapped into the top of the support rod 9; The top of the sludge collection plate 4 is provided with a sludge collection trough 12; the middle of the sludge collection trough 12 is rotatably connected to a rotating shaft 13, the bottom of the rotating shaft 13 passes through the sludge collection trough 12 and is fixedly connected to the output end of a drive motor 18, the body of the drive motor 18 is fixedly connected to the outer wall of the tank 1; the part of the rotating shaft 13 located above the sludge collection trough 12 has a cavity inside, and multiple medicine outlet holes 14 located above the sludge collection trough 12 are opened on the outer wall of the rotating shaft 13, and a one-way valve 15 is detachably installed on each of the multiple medicine outlet holes 14; a ratchet 16 is provided inside the sludge collection trough 12, the ratchet 16 is sleeved on the outside of the rotating shaft 13, and a ratchet mechanism that cooperates with the ratchet 16 is provided on the rotating shaft 13; a scraper 17 that cooperates with the sludge collection trough 12 is fixed on the outer wall of the ratchet 16.
[0009] Furthermore, the outer wall of the rotating shaft 13 is fixed with multiple layers of spiral stirring blades 19.
[0010] Furthermore, the top of the rotating shaft 13 is rotatably connected to the bottom of the sleeve 21, the outer wall of the sleeve 21 is fixedly connected to the can cover 2, and the top of the sleeve 21 is fixedly connected to the medicine inlet pipe 20, so that the medicine inlet pipe 20 is connected to the top of the rotating shaft 13.
[0011] Furthermore, the bottom of the sludge collection tank 12 is provided with a sludge outlet 22, which is connected to one end of a sludge pipe 23, and the other end of the sludge pipe 23 passes through and extends out of the tank body 1.
[0012] Furthermore, the drive motor 18 is fixed to the bottom of the tank body 1, and a bottom box 24 with the same diameter as the tank body 1 is fastened to the outside of the drive motor 18.
[0013] Furthermore, a water outlet 25 is provided on the top of the tank body 1, and a water inlet 26 is provided on the bottom of the tank body 1.
[0014] Furthermore, the heat exchange coil 3 has a heat inlet 27 at its upper end and a heat outlet 28 at its lower end, with the heat inlet 27 and the heat outlet 28 passing through and extending out of the tank body 1.
[0015] Furthermore, a magnesium rod 29 is detached and installed on the tank body 1 and placed inside the tank body 1.
[0016] Compared to existing technologies, this utility model replaces the welding and fixing method of the original equipment with a positioning mechanism. By rotating the turntable, the relative position of the arc groove and the slide groove changes, which drives the support rod in the slide groove to tighten the heat exchange coil. This makes it convenient and saves time and effort when replacing or cleaning the heat exchange coil. By adding a ratchet, scraper, and chemical dosing mechanism, the chemical and dirt are mixed together, and the scraper removes the dirt, reducing the risk of water inlet blockage caused by scale buildup. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of the entire utility model.
[0018] Figure 2 This is a cross-sectional schematic diagram of the present invention.
[0019] Figure 3 This is an isometric side sectional view of the present invention.
[0020] Figure 4 This is a cross-sectional schematic diagram of the novel dirt collection plate.
[0021] The components include: tank body 1, tank cover 2, heat exchange coil 3, sludge collection plate 4, chute 5, turntable 6, arc groove 7, slider 8, support rod 9, sliding shaft 10, pressure ring 11, sludge collection trough 12, rotating shaft 13, medicine outlet 14, one-way valve 15, ratchet 16, scraper 17, drive motor 18, spiral stirring blade 19, medicine inlet pipe 20, sleeve 21, sludge outlet 22, sludge pipe 23, bottom box 24, water outlet 25, water inlet 26, heat inlet 27, heat outlet 28, and magnesium rod 29. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] As attached Figure 1-4 As shown, a single-coil heat exchange water storage tank for heating includes a tank body 1. A tank cover 2 is detachably installed on top of the tank body 1. The two can be threaded together or engaged with a snap-fit and locking mechanism. A heat exchange coil 3 is installed inside the tank body 1. A positioning mechanism for positioning the heat exchange coil 3 is provided inside the tank body 1. The positioning mechanism includes a sludge collection plate 4, which is fixedly connected to the inner wall of the tank body 1. Specifically, the sludge collection plate 4 is a circular plate that matches the inner wall of the tank body 1. The sludge collection plate 4 is fixed at the bottom of the inner wall of the tank body 1. A continuous weld is provided between the outer periphery and the inner wall of the tank 1 to serve as the bottom of the container and prevent leakage. Multiple grooves 5 are provided on the sludge collection plate 4, preferably along the radius of the sludge collection plate 4. The grooves 5 are strip-shaped holes penetrating the sludge collection plate 4. A turntable 6 is rotatably connected to the bottom of the sludge collection plate 4, and the two can rotate coaxially relative to each other. A rotation drive structure is provided on the turntable 6. The rotation drive structure can be a handle fixed to the turntable 6, or a toothed structure as shown in the figure. In this working condition, it is required that… The outer wall of the tank 1 below the sludge collection plate 4 has an openable window structure, allowing a hand or tools to enter and rotate the turntable 6. Alternatively, the turntable can be made into a gear or fixedly connected to a coaxial gear, and the turntable 6 can be rotated by a hydraulic motor driving the gear. A rotating sealing ring is preferably provided between the outer ring of the turntable 6 and the sludge collection plate 4 to reduce minor water leakage caused by the groove and clearance fit. The turntable 6 has multiple arc-shaped grooves 7, which are non-penetrating blind holes. The arc-shaped grooves 7 extend in an arc shape from near the center of the turntable 6 to away from the center of the turntable 6, in a direction deviating from the radius of the turntable 6. The number and position of the arc-shaped grooves 7 correspond one-to-one with the sliding grooves 5. The sliding block 8 is slidably connected in the sliding groove 5. The upper end of the sliding block 8 is fixedly connected to the bottom end of the support rod 9, and the lower end of the sliding block 8 is fixedly connected to the sliding shaft 10. The sliding shaft 10 slides in the arc-shaped groove 7, so that as the turntable 6 rotates relative to the sludge collection plate 4, the intersection position of the arc-shaped groove 7 and the sliding groove 5 changes, thereby changing the position of the sliding block 8 and changing the inner and outer extension position of the support rod 9.
[0025] The top of the support rod 9 is snapped with a pressure ring 11. The bottom of the pressure ring 11 and the top of the support rod 9 are connected by a plug and slot structure, which can be plugged or snapped together. That is, the support rod 9 is positioned after it supports the heat exchange coil 3. The outer wall of the pressure ring 11 is fitted with a clearance or transition fit with the inner wall of the tank 1. The pressure ring 11 can be customized according to the size of the heat exchange coil 3.
[0026] The top of the sludge collection plate 4 is provided with a recessed sludge collection trough 12; a rotating shaft 13 is rotatably connected to the middle of the sludge collection trough 12, the bottom of the rotating shaft 13 passes through the sludge collection trough 12 and is fixedly connected to the output end of the drive motor 18, the body of the drive motor 18 is fixedly connected to the outer wall of the bottom plate of the tank 1; the part of the rotating shaft 13 located above the sludge collection trough 12 has a hollow cavity inside, and multiple medicine outlet holes 14 are opened on the outer wall of the rotating shaft 13 located above the sludge collection trough 12, and a one-way valve 15 is detachably installed on each of the multiple medicine outlet holes 14. When the rotating shaft 13 rotates, the medicine is thrown out by centrifugal force. A ratchet 16 is provided in the sludge collection trough 12, and the ratchet 16 is sleeved on the outside of the rotating shaft 13. A ratchet mechanism that cooperates with the ratchet 16 is provided on the rotating shaft 13. The ratchet mechanism is existing technology, such as... Figure 4 It includes a fixed ring fixed to the rotating shaft 13. The fixed ring is hinged with ratchet teeth and a stop bar that limits the ratchet teeth in one direction. It will not be described in detail here. The outer wall of the ratchet 16 is fixed with a scraper 17 that cooperates with the sludge collection tank 12. The scraper at the bottom of the scraper 17 abuts against the bottom wall of the sludge collection tank 12.
[0027] Furthermore, the outer wall of the rotating shaft 13 is fixed with multiple layers of spiral agitator 19, and preferably, when the rotating shaft 13 rotates in the direction that the ratchet mechanism drives the ratchet 16 to rotate, the spiral agitator 19 drives the water flow to a downward trend.
[0028] Furthermore, the top of the rotating shaft 13 is rotatably connected to the bottom of the sleeve 21, the outer wall of the sleeve 21 is fixedly connected to the can cover 2, and the top of the sleeve 21 is fixedly connected to the medicine inlet pipe 20, so that the medicine inlet pipe 20 is connected to the top of the rotating shaft 13.
[0029] Furthermore, the bottom of the sludge collection tank 12 is provided with a sludge outlet 22, which is connected to one end of the sludge pipe 23. The other end of the sludge pipe 23 passes through and extends out of the tank body 1. The sludge outlet 22 or the sludge pipe 23 is provided with an openable and closable valve body for opening the valve to discharge sludge during cleaning. The turntable 6 is provided with a clearance hole that cooperates with the sludge pipe 23 to prevent interference between the two when rotating.
[0030] Furthermore, the drive motor 18 is fixed to the bottom of the tank body 1, and a bottom box 24 with the same diameter as the tank body 1 is fastened to the outside of the drive motor 18. Heat dissipation holes can be provided on the bottom box 24 as needed.
[0031] Furthermore, a water outlet 25 is provided on the top of the tank body 1, and a water inlet 26 is provided on the bottom of the tank body 1, which is connected to a water circulation device through a pipe.
[0032] Furthermore, the heat exchange coil 3 has a heat inlet 27 at its upper end and a heat outlet 28 at its lower end. The heat inlet 27 and the heat outlet 28 pass through and extend out of the tank body 1. A sealing ring is fixed on the tank body 1 and fitted around the heat inlet 27 and the heat outlet 28.
[0033] Furthermore, a magnesium rod 29 is detached and installed on the tank body 1 and placed inside the tank body 1.
[0034] The working process of this utility model is as follows: Open the tank cover 2, put the heat exchange coil 3 into the tank body, and let the heat inlet 27 and heat outlet 28 extend out of the tank body from the corresponding holes on the tank body 1. Rotate the turntable 6 to change the intersection position of the arc groove 7 and the slide groove 5, so as to change the position of the slider 8 in the slide groove 5, so that the slider 8 drives the support rod 9 to make a linear back-and-forth movement in the slide groove 5. After the support rod 9 moves a certain distance in the slide groove 5, the support rod 9 abuts against the inner wall of the heat exchange coil 3 to achieve clamping and fixation. After fixing, fasten the pressure ring 11 on the top of the support rod 9. The bottom of the pressure ring 11 is inserted into the inner wall of the support rod 9 to achieve fixation. At this time, the water in the tank body 1 is heated normally. Water enters the tank body 1 from the water inlet 26 at the bottom of the tank body 1. The medium with heat, such as steam, enters from the heat inlet 27 of the heat exchange coil 3. At this time, the drive motor 18 is connected to the power supply. The rotating shaft 13 is driven to start rotating, which in turn drives the spiral agitator 19 on the rotating shaft 13 to start rotating, causing the water flow direction in the tank 1 to change. Hot water and cold water in the tank 1 are constantly mixed and heated. The heated water is discharged through the outlet 25 on the tank 1, and the medium that loses heat in the heat exchange coil 3 flows out from the heat outlet 28. During cleaning, the agent enters the inner cavity of the rotating shaft 13 through the inlet pipe 20 and flows into the sludge collection tank 12 through the outlet hole 14 on the rotating shaft 13. At this time, the drive motor 18 is turned on and reverses, and the ratchet mechanism on the rotating shaft 13 meshes with the ratchet 16, driving the scraper 17 on the ratchet 16 to rotate. The scraper 47 scrapes and cleans the dirt in the sludge collection tank 12. The spiral agitator 19 drives the water flow downward, flushing the sludge collection tank 12 and the dirt together, which then flows out through the drain outlet 22 and the drain pipe 23.
[0035] The above description is only a preferred embodiment of the present utility model. It should be noted that those skilled in the art can make several changes and improvements without departing from the overall concept of the present utility model, and these should also be considered within the protection scope of the present utility model.
Claims
1. A heat supply single-coil heat exchange water storage tank, comprising a tank body (1), a tank cover (2) detachably mounted on the tank body (1), and a heat exchange coil (3) installed in the tank body (1), characterized in that: The tank (1) is equipped with a positioning mechanism for positioning the heat exchange coil (3). The positioning mechanism includes a sludge collection plate (4), which is fixedly connected to the inner wall of the tank (1). The sludge collection plate (4) has multiple sliding grooves (5). The bottom of the sludge collection plate (4) is rotatably connected to a turntable (6). The turntable (6) is equipped with a rotation drive structure. The turntable (6) has multiple arc-shaped grooves (7). The number and position of the arc-shaped grooves (7) correspond one-to-one with the sliding grooves (5). The sliding block (8) is slidably connected in the sliding groove (5). The upper end of the sliding block (8) is fixedly connected to the bottom end of the support rod (9). The lower end of the sliding block (8) is fixedly connected to the sliding shaft (10). The sliding shaft (10) slides in the arc-shaped groove (7). The top end of the support rod (9) is clamped with a pressure ring (11). The top of the sludge collection plate (4) is provided with a sludge collection trough (12); the middle of the sludge collection trough (12) is rotatably connected to a rotating shaft (13), the bottom of the rotating shaft (13) passes through the sludge collection trough (12) and is fixedly connected to the output end of the drive motor (18), the body of the drive motor (18) is fixedly connected to the outer wall of the tank body (1); the rotating shaft (13) located above the sludge collection trough (12) has a cavity inside, and multiple medicine outlet holes (14) located above the sludge collection trough (12) are opened on the outer wall of the rotating shaft (13), and a one-way valve (15) is disassembled and installed on each of the multiple medicine outlet holes (14). A ratchet (16) is provided in the sludge collection trough (12), the ratchet (16) is sleeved on the outside of the rotating shaft (13), and a ratchet mechanism that cooperates with the ratchet (16) is provided on the rotating shaft (13). A scraper (17) that cooperates with the sludge collection trough (12) is fixed on the outer wall of the ratchet (16).
2. The hot water storage tank with single-coil heat exchanger according to claim 1, wherein: The outer wall of the rotating shaft (13) is fixed with multiple layers of spiral stirring blades (19).
3. The hot water storage tank with single-coil heat exchanger according to claim 1, wherein: The top of the rotating shaft (13) is rotatably connected to the bottom of the sleeve (21), the outer wall of the sleeve (21) is fixedly connected to the can cover (2), and the top of the sleeve (21) is fixedly connected to the inlet pipe (20), so that the inlet pipe (20) is connected to the top of the rotating shaft (13).
4. The hot water storage tank with single-coil heat exchanger according to claim 1, wherein: The bottom of the sludge collection tank (12) is provided with a sludge outlet (22), which is connected to one end of the sludge pipe (23), and the other end of the sludge pipe (23) passes through and extends out of the tank body (1).
5. The hot water storage tank with single-coil heat exchanger according to claim 1, wherein: The drive motor (18) is fixed to the bottom of the tank (1), and a bottom box (24) with the same diameter as the tank (1) is fastened to the outside of the drive motor (18).
6. The hot water storage tank with single-coil heat exchanger of claim 1, wherein: The tank (1) has an outlet (25) at the top and an inlet (26) at the bottom.
7. The hot water storage tank with single coil heat exchanger of claim 1 wherein: The heat exchange coil (3) has a heat inlet (27) at the upper end and a heat outlet (28) at the lower end. The heat inlet (27) and the heat outlet (28) pass through and extend out of the tank body (1).
8. The hot water storage tank with single-coil heat exchanger of claim 1, wherein: A magnesium rod (29) is disassembled and installed on the tank (1) and placed inside the tank (1).