A metal deformation monitoring device for metal roofing construction
Patent Information
- Application Number
- CN202522238811.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0002]在金属屋面施工过程中,金属件的变形情况直接关系到屋面的防水性能和结构稳定性,目前,市场上的金属屋面变形检测装置普遍存在检测装置与金属件贴合移动不稳定的问题,传统检测装置多采用刚性结构,在金属屋面复杂的曲面结构上移动时,容易出现摩擦、卡顿现象,导致检测结构与金属件表面无法保持稳定贴合,使得检测数据出现偏差,无法真实反映金属件的变形情况
1.盖板通过螺栓与检测盒进行拼接安装,通过接触件与金属件表面贴合,检测件通过移动件进行移动时接触件对检测模块进行通电,以使检测模块发出声光报警以便于操作人员及时发现变形和凸起的位置,利用检测盒两端的清理件能够对金属件表面的碎屑或杂质进行清理,提高设备对金属件进行变形和凸起进行检测的便捷性和实用性。
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Figure CN224707434U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal roofing construction, specifically a metal deformation monitoring device for metal roofing construction. Background Technology
[0002] During the construction of metal roofs, the deformation of metal components directly affects the waterproof performance and structural stability of the roof. Currently, most metal roof deformation detection devices on the market have the problem of unstable contact and movement between the detection device and the metal components. Traditional detection devices mostly use rigid structures, which are prone to friction and jamming when moving on the complex curved surface of the metal roof. This results in the detection structure and the surface of the metal component not maintaining a stable contact, causing the detection data to be biased and unable to accurately reflect the deformation of the metal components. Furthermore, when there are deformations or protrusions on the surface of metal parts, most detection devices can only detect the abnormality through post-event data processing and cannot issue timely warnings during the detection process. This results in operators being unable to locate the deformation location immediately, delaying the repair opportunity, and may even lead to safety hazards due to failure to address the deformation problem in a timely manner. Meanwhile, during the construction of metal roofs, dust, debris, and other impurities easily adhere to their surfaces. Existing detection devices lack the function of cleaning these impurities. These impurities can interfere with the direct contact between the detection structure and the surface of the metal parts, causing the detection structure to mistakenly identify protruding impurities as deformation of the metal parts. This results in inaccurate detection of deformation or protrusions, which seriously affects the reliability of the detection results and the quality of construction. Therefore, it is necessary to design a metal deformation monitoring device for metal roof construction to solve the above problems. Utility Model Content
[0003] The purpose of this invention is to provide a metal deformation monitoring device for metal roof construction, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a metal deformation monitoring device for metal roofing construction, comprising a detection box, an movable cavity formed inside the detection box, a cover plate bolted to one side of the detection box, a detection module for detecting metal deformation installed inside the detection box and on the other side of the movable cavity, a contact member for contacting metal parts installed inside the movable cavity, a moving member for moving the detection box installed on one side of the detection box, and a cleaning member for cleaning debris installed on one side of the detection box near both ends.
[0005] Preferably, the detection module includes a control module installed on one side of the detection box, a power supply module installed on one side of the control module, three sets of evenly arranged trigger modules installed on one side of the cover, each set of trigger modules including multiple ones, and three sets of evenly arranged warning lights installed on the other side of the cover, the warning lights corresponding one-to-one with the trigger modules and electrically connected.
[0006] Preferably, the contact element includes three sets of sliding rods that are slidably connected to the inner side of the movable cavity. A fixing part is fixedly connected to the outer side of the sliding rod and near the middle. A spring is fixedly connected between the fixing part and the movable cavity. The other end of the sliding rod corresponds to a trigger module. Each set of sliding rods includes multiple sliding rods, and the three sets of sliding rods are arranged alternately.
[0007] Preferably, the movable component includes a plurality of uniformly arranged fixed frames that are fixedly connected to one side of the detection box and close to both sides. Each fixed frame is equipped with a rotating wheel via a fixed shaft, and the rotating wheel is rotatably connected to the fixed shaft.
[0008] Preferably, the cleaning component includes a mounting bracket fixedly connected to one side of the detection box and near both ends. The mounting bracket is equipped with a cleaning brush via a fixing strip, and the cleaning brush is fixedly installed to the mounting bracket by bolts.
[0009] Preferably, a roller is mounted on one end of the sliding rod via a fixed post, and the roller is rotatably connected to the fixed post.
[0010] Preferably, three sets of guide blocks are fixedly connected to the inner side of the movable cavity in an evenly arranged manner, and a guide groove is provided on the other side of the sliding rod, with the guide block slidably connected to the guide groove.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. The cover plate is installed by bolts to the detection box. It is attached to the surface of the metal part through the contact parts. When the detection part moves through the moving parts, the contact parts energize the detection module, so that the detection module will emit an audible and visual alarm so that the operator can find the location of deformation and protrusion in time. The cleaning parts at both ends of the detection box can be used to clean the debris or impurities on the surface of the metal part, improving the convenience and practicality of the equipment for detecting deformation and protrusion of metal parts.
[0012] 2. The control module is electrically connected to the power supply module, the trigger module, and the warning light. When the contact part comes into contact with a protrusion on the surface of the metal part, the trigger module activates the warning light to emit an audible and visual warning, thereby improving the accuracy and practicality of the detection box in detecting deformation and protrusions in metal parts. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a left-side sectional perspective view of the overall structure of this utility model; Figure 3 This is a bottom view of the overall structure of the present invention. Figure 1 ; Figure 4 This is a bottom view of the overall structure of the present invention.Figure 2 ; Figure 5 The overall structure of this utility model Figure 2 Enlarged view of point A in the middle; Figure 6 The overall structure of this utility model Figure 2 Enlarged view of section B in the middle.
[0014] In the diagram: 1. Detection box; 2. Movable cavity; 3. Cover plate; 4. Control module; 5. Power supply module; 6. Trigger module; 7. Warning light; 8. Sliding rod; 9. Fixing part; 10. Spring; 11. Fixing bracket; 12. Fixing shaft; 13. Rotary wheel; 14. Mounting bracket; 15. Fixing strip; 16. Cleaning brush; 17. Fixing column; 18. Roller; 19. Guide block; 20. Guide groove. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Example 1 Please refer to Figures 1-6 As shown, this utility model provides a metal deformation monitoring device for metal roof construction, including a detection box 1, an active cavity 2 inside the detection box 1, a cover plate 3 bolted to one side of the detection box 1, a detection module for detecting metal deformation installed inside the detection box 1 and on the other side of the active cavity 2, a contact member for contacting the metal parts installed inside the active cavity 2, a moving member for moving the detection box 1 installed on one side of the detection box 1, and a cleaning member for cleaning debris installed on one side of the detection box 1 near both ends.
[0017] In addition, the cover plate 3 is spliced and installed with the detection box 1 by bolts, and is attached to the surface of the metal part by the contact part. When the detection part moves by the moving part, the contact part powers the detection module, so that the detection module emits an audible and visual alarm so that the operator can find the location of deformation and protrusion in time. The cleaning parts at both ends of the detection box 1 can be used to clean the debris or impurities on the surface of the metal part, improving the convenience and practicality of the equipment for detecting deformation and protrusion of metal parts.
[0018] Specifically, the detection module includes a control module 4 installed on one side of the detection box 1, a power supply module 5 installed on one side of the control module 4, three sets of trigger modules 6 evenly arranged on one side of the cover plate 3, each set of trigger modules 6 includes multiple modules, and three sets of warning lights 7 evenly arranged on the other side of the cover plate 3, the warning lights 7 correspond one-to-one with the trigger modules 6 and are electrically connected.
[0019] Among them, the control module 4 is electrically connected to the power supply module 5, the trigger module 6 and the warning light 7. When the contact part comes into contact with the protrusion on the surface of the metal part, the trigger module 6 activates the warning light 7 to emit an audible and visual warning, thereby improving the accuracy and practicality of the detection box 1 in detecting deformation and protrusions of the metal part.
[0020] More specifically, the contact element includes three sets of sliding rods 8 that are slidably connected to the inner side of the movable cavity 2. A fixing part 9 is fixedly connected to the outer side of the sliding rod 8 near the middle. A spring 10 is fixedly connected between the fixing part 9 and the movable cavity 2. The other end of the sliding rod 8 corresponds one-to-one with the activation module 6. Each set of sliding rods 8 includes multiple rods. The three sets of sliding rods 8 are arranged alternately. A roller 18 is installed on one end of the sliding rod 8 through a fixing post 17. The roller 18 is rotatably connected to the fixing post 17. Three sets of guide blocks 19 are evenly arranged and fixedly connected to the inner side of the movable cavity 2. A guide groove 20 is opened on the other side of the sliding rod 8. The guide block 19 is slidably connected to the guide groove 20.
[0021] Additionally, the spring 10 can push the sliding rod 8 away from the activation module 6 via the fixing part 9. When the metal part has a protrusion or deformation, the sliding rod 8 presses and activates the activation module 6. One end of the sliding rod 8 supports the roller 18 to move on the metal surface via the fixing post 17. The roller 18 rotates outside the fixing post 17 to prevent the sliding rod 8 from rubbing against the metal and causing damage. At the same time, the sliding rod 8 presses and pushes the spring 10 via the fixing part 9. Meanwhile, the guide block 19 slides in the guide groove 20 to guide and limit the sliding rod 8, preventing the sliding rod 8 from deviating or shaking.
[0022] Furthermore, the movable component includes a plurality of uniformly arranged fixing frames 11 that are fixedly connected to one side of the detection box 1 and close to both sides. The fixing frames 11 are equipped with rotating wheels 13 via fixing shafts 12. The rotating wheels 13 are rotatably connected to the fixing shafts 12. Two handles are installed on the other side of the detection box 1. The rotating wheels 13 are made of magnetic material so that the rotating wheels 13 are magnetically fixed to the metal parts, so that the detection box 1 can be magnetically attached to the metal parts through the rotating wheels 13. When the detection box 1 is pushed to move, the rotating wheels 13 rotate outside the fixing shafts 12.
[0023] Wherein, the cleaning member comprises a mounting bracket (14) fixedly connected to one side of the detection box (1) and close to both ends. A cleaning brush (16) is mounted on the mounting bracket (14) via a fixing strip (15). The cleaning brush (16) is mounted and fixed to the mounting bracket (14) by bolts. The cross section of the fixing strip (15) is in a convex shape. The cleaning brush (16) is inserted into the mounting bracket (14) through the fixing strip (15), and then the cleaning brush (16) is mounted and fixed by bolts. When the detection box (1) moves, the cleaning brush (16) cleans impurities on the surface of the metal part, so as to prevent the impurities from affecting the accuracy of the detection module in detecting deformation or protrusion of the metal part.
[0024] Working principle: First, the detection box (1) is moved on the surface of the metal part. At this time, one end of the sliding rod (8) supports the roller (18) to move on the metal surface via the fixed post (17), and the roller (18) rotates outside the fixed post (17). Meanwhile, the sliding rod (8) extrudes and pushes the spring (10) through the fixing portion (9), and the guide block (19) slides in the guide groove (20) to guide and limit the sliding rod (8). Then the sliding rod (8) triggers and starts the trigger module (6), so that the control module (4) controls the warning light (7) to be energized for alarming.
[0025] Content not described in detail in this description belongs to the prior art well known to those skilled in the art.
[0026] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features thereof. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A metal deformation monitoring device for metal roofing construction, comprising a detection box (1), characterized in that: The detection box (1) has an inner cavity (2). A cover plate (3) is bolted to one side of the detection box (1). A detection module for detecting metal deformation is installed inside the detection box (1) and on the other side of the movable cavity (2). A contact part for contacting the metal part is installed inside the movable cavity (2). A moving part for moving the detection box (1) is installed on one side of the detection box (1). A cleaning part for cleaning debris is installed on one side of the detection box (1) and near both ends.
2. The metal deformation monitoring device for metal roofing construction according to claim 1, characterized in that: The detection module includes a control module (4) installed on one side of the detection box (1), a power supply module (5) installed on one side of the control module (4), three sets of trigger modules (6) evenly arranged on one side of the cover plate (3), each set of trigger modules (6) includes multiple ones, and three sets of warning lights (7) evenly arranged on the other side of the cover plate (3), the warning lights (7) correspond one-to-one with the trigger modules (6) and are electrically connected.
3. The metal deformation monitoring device for metal roofing construction according to claim 2, characterized in that: The contact element includes three sets of sliding rods (8) that are slidably connected to the inner side of the movable cavity (2). A fixing part (9) is fixedly connected to the outer side of the sliding rod (8) and near the middle. A spring (10) is fixedly connected between the fixing part (9) and the movable cavity (2). The other end of the sliding rod (8) corresponds to the activation module (6). Each set of the sliding rods (8) includes multiple ones, and the three sets of sliding rods (8) are arranged alternately.
4. The metal deformation monitoring device for metal roofing construction according to claim 3, characterized in that: The movable component includes a plurality of uniformly arranged fixed frames (11) that are fixedly connected to one side and close to both sides of the detection box (1). Each fixed frame (11) is equipped with a rotating wheel (13) via a fixed shaft (12), and the rotating wheel (13) is rotatably connected to the fixed shaft (12).
5. A metal deformation monitoring device for metal roofing construction according to claim 4, characterized in that: The cleaning component includes a mounting bracket (14) fixedly connected to one side of the detection box (1) and near both ends. The mounting bracket (14) is equipped with a cleaning brush (16) by a fixing strip (15). The cleaning brush (16) is fixedly installed to the mounting bracket (14) by bolts.
6. A metal deformation monitoring device for metal roofing construction according to claim 5, characterized in that: One end of the sliding rod (8) is fitted with a roller (18) via a fixed post (17), and the roller (18) is rotatably connected to the fixed post (17).
7. A metal deformation monitoring device for metal roofing construction according to claim 4, characterized in that: The inner side of the active cavity (2) is fixedly connected with three sets of guide blocks (19) arranged evenly, and the other side of the sliding rod (8) is provided with a guide groove (20), and the guide block (19) is slidably connected to the guide groove (20).