Discharge detection device and discharge detection system

CN224708179UActive Publication Date: 2026-09-01HANS CNC SCI & TECH +1
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Patent Information

Application Number
CN202522035926.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2026-09-01
Estimated Expiration
2035-09-22

AI Technical Summary

Technical Problem

[0003]现有技术中,对电路板上的电触点产生放电时的距离检测结果无法直观呈现

Benefits of technology

[0017]本申请实施例的放电检测装置,包括距离测量单元和放电检测单元,根据放电检测单元检测到的电气参数,能够确定第一电极与第二电极之间是否发生放电,在发生放电时能够通过距离测量单元测量第一电极与第二电极之间的距离,因此可以直观呈现出两个电极之间产生放电时的距离。

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Abstract

This application provides a discharge detection device and a discharge detection system. The discharge detection device includes: a first electrode and a second electrode, the second electrode being disposed opposite to the first electrode; a driving mechanism connected to the second electrode, configured to drive the second electrode to move relative to the first electrode; a distance measuring unit configured to measure the distance between the second electrode and the first electrode; and a discharge detection unit configured to detect electrical parameters when a discharge occurs between the first electrode and the second electrode. The discharge detection device of this application can determine whether a discharge has occurred between the first electrode and the second electrode based on the electrical parameters detected by the discharge detection unit. When a discharge occurs, the distance between the first electrode and the second electrode can be measured by the distance measuring unit, thus providing a clear visual representation of the distance between the two electrodes when a discharge occurs.
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Description

Technical Field

[0001] This application relates to the field of detection equipment technology, and in particular to a discharge detection device and a discharge detection system. Background Technology

[0002] Currently, circuit boards are widely used in various electronic devices. Circuit boards contain numerous electrical contacts, and if the distance between these contacts is too small, discharge can easily occur, leading to contact damage. Therefore, it is necessary to detect the distance between the electrical contacts on the circuit board when discharge occurs in order to optimize the circuit board design process.

[0003] In existing technologies, the distance detection results when electrical contacts on a circuit board discharge cannot be presented intuitively. Utility Model Content

[0004] This application provides a discharge detection device and a discharge detection system, which can intuitively show the distance between two electrodes when a discharge occurs.

[0005] This application provides a discharge detection device, including: A first electrode and a second electrode, wherein the second electrode is disposed opposite to the first electrode; A driving mechanism, connected to the second electrode, is configured to drive the second electrode to move relative to the first electrode; A distance measuring unit is configured to measure the distance between the second electrode and the first electrode; The discharge detection unit is configured to detect electrical parameters when a discharge occurs between the first electrode and the second electrode.

[0006] In some embodiments, the distance measuring unit includes: The first measuring element is connected to the first electrode; A second measuring element is connected to the second electrode, and the second measuring element cooperates with the first measuring element to measure the distance between the second electrode and the first electrode.

[0007] In some embodiments, the distance measuring unit is a grating ruler, the first measuring element is the scale of the grating ruler, and the second measuring element is the reading head of the grating ruler.

[0008] In some embodiments, the distance measuring unit is a photoelectric sensor, the first measuring element is a signal receiver, and the second measuring element is a signal transmitter.

[0009] In some embodiments, the discharge detection unit is connected to the first electrode and the second electrode and is configured to detect the voltage between the first electrode and the second electrode during discharge.

[0010] In some embodiments, the discharge detection unit is spaced apart from both the first electrode and the second electrode, and is configured to detect electromagnetic waves generated when a discharge occurs between the first electrode and the second electrode.

[0011] In some embodiments, the discharge detection device further includes a power supply connected to the first electrode and the second electrode and configured to supply power to the first electrode and the second electrode.

[0012] In some embodiments, the discharge detection unit is connected between the first electrode and the power supply or between the second electrode and the power supply, and is configured to detect the current when a discharge occurs between the first electrode and the second electrode.

[0013] In some embodiments, the drive mechanism includes a lead screw and a motor, the lead screw being connected to the second electrode and the motor, and the motor being configured to drive the lead screw to rotate, thereby causing the lead screw to move the second electrode relative to the first electrode.

[0014] In some embodiments, the discharge detection device further includes: A first base, wherein the first electrode is disposed on the first base; The second base, wherein the second electrode is disposed on the second base; The second base has a guide rail at its bottom, which is arranged along the line connecting the first base and the second base. The second base is connected to the driving mechanism, which is configured to drive the second base to move relative to the first base along the guide rail.

[0015] In some embodiments, the discharge detection device further includes at least one guide post, which is parallel to the guide rail. One end of the guide post is connected to the first base, and the other end of the guide post is slidably connected to the second base. The second base slides along the guide post when it moves.

[0016] This application also provides a discharge detection system, including: Discharge detection device as described in any of the above; An oscilloscope, connected to the discharge detection unit of the discharge detection device, is configured to display the electrical parameters.

[0017] The discharge detection device of this application includes a distance measuring unit and a discharge detection unit. Based on the electrical parameters detected by the discharge detection unit, it can determine whether a discharge occurs between the first electrode and the second electrode. When a discharge occurs, the distance between the first electrode and the second electrode can be measured by the distance measuring unit, so the distance between the two electrodes when a discharge occurs can be presented intuitively. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a first-view structural schematic diagram of the discharge detection device according to an embodiment of this application.

[0020] Figure 2 This is a schematic diagram of the discharge detection device from a second perspective according to an embodiment of this application.

[0021] Explanation of reference numerals in the attached figures: 100-Discharge detection device, 10-First electrode, 20-Second electrode, 30-Drive mechanism, 31-Lead screw, 32-Motor, 40-Distance measuring unit, 41-Scale of grating ruler, 42-Reading head of grating ruler, 51-First base, 52-Second base, 53-Guide rail, 60-Guide column. Detailed Implementation

[0022] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0023] This application provides a discharge detection device that can simulate the discharge phenomenon generated by electrical contacts on a circuit board and detect the distance between two electrical contacts when a discharge occurs.

[0024] refer to Figure 1 and Figure 2 , Figure 1 This is a first-view structural schematic diagram of the discharge detection device 100 according to an embodiment of this application. Figure 2 This is a schematic diagram of the discharge detection device 100 from a second perspective, according to an embodiment of this application.

[0025] The discharge detection device 100 includes a first electrode 10, a second electrode 20, a drive mechanism 30, a distance measurement unit 40, and a discharge detection unit (not shown in the figure).

[0026] In this configuration, the first electrode 10 and the second electrode 20 are positioned opposite each other. In practical applications, the first electrode 10 and the second electrode 20 can be discharge needles, with a conical tip and a cylindrical tail. The first electrode 10 and the second electrode 20 are used to simulate two adjacent electrical contacts on a circuit board, as well as to simulate the discharge phenomenon between the two electrical contacts.

[0027] The drive mechanism 30 is connected to the second electrode 20. The drive mechanism 30 is configured to drive the second electrode 20 to move relative to the first electrode 10. In practical applications, the first electrode 10 can be fixed, for example, fixed to the machine base of the equipment, and the drive mechanism 30 can drive the second electrode 20 to move toward the first electrode 10, or to move in the opposite direction to the first electrode 10.

[0028] In some embodiments, the drive mechanism 30 is a lead screw driven mechanism. The drive mechanism 30 includes a lead screw 31 and a motor 32. The lead screw 31 is connected to the second electrode 20 and the motor 32. The motor 32 is configured to drive the lead screw 31 to rotate, causing the lead screw 31 to move the second electrode 20 relative to the first electrode 10. It is understood that the motor 32 can be controlled by a controller to drive the lead screw 31 to rotate at a slower speed, thereby causing the second electrode 20 to move slowly.

[0029] The distance measurement unit 40 is configured to measure the distance between the second electrode 20 and the first electrode 10. The discharge detection unit is configured to detect electrical parameters when a discharge occurs between the first electrode 10 and the second electrode 20. Based on the detected electrical parameters, it can be determined whether a discharge has occurred between the first electrode 10 and the second electrode 20. In practical applications, these electrical parameters can be, for example, voltage, current, or electromagnetic waves.

[0030] Understandably, the distance measurement unit 40 can measure the distance between the second electrode 20 and the first electrode 10 in real time. When the discharge detection unit detects a discharge between the first electrode 10 and the second electrode 20, the distance measurement unit 40 can detect the distance between them at the time of the discharge, which is the discharge distance.

[0031] In some embodiments, the distance measuring unit 40 includes a first measuring element 41 and a second measuring element 42. The first measuring element 41 is connected to the first electrode 10. In practical applications, the first electrode 10 can be fixed, and the first measuring element 41 can also be fixed. For example, both the first electrode 10 and the first measuring element 41 can be fixed to the machine base of the device. In this case, they can be considered to be connected together. The second measuring element 42 is connected to the second electrode 20. During the process of the driving mechanism 30 driving the second electrode 20 to move, the second measuring element 42 also moves along with it.

[0032] The second measuring element 42 cooperates with the first measuring element 41 to measure the distance between the second electrode 20 and the first electrode 10. It can be understood that the first measuring element 41 is connected to the first electrode 10, and the second measuring element 42 is connected to the second electrode 20. Therefore, the distance measured by the cooperation of the second measuring element 42 and the first measuring element 41 is the distance between the second electrode 20 and the first electrode 10.

[0033] In some embodiments, the distance measuring unit 40 is a grating ruler. The first measuring element 41 is the scale of the grating ruler, and the second measuring element 42 is the reading head of the grating ruler. In practical applications, the scale 41 is fixed, while the reading head 42 can move with the second electrode 20 and read the scale of the scale 41 in real time, thereby measuring the distance between the second electrode 20 and the first electrode 10. The grating ruler has an accuracy of 0.0001 mm, or 0.1 μm, thus providing extremely high detection accuracy for discharge distance.

[0034] In practical applications, zero-point calibration can be performed on the grating ruler. Specifically, the first electrode 10 and the second electrode 20 are connected to the positive and negative terminals of a multimeter, respectively, and then the position of the lead screw 31 is manually and slowly adjusted. When the multimeter shows continuity (e.g., a current signal is detected), it indicates that the first electrode 10 is in contact with the second electrode 20. At this time, the reading position of the grating ruler is set as the origin (i.e., zero point), and the position of the second electrode 20 is the zero point position. Subsequently, the lead screw 31 is moved backward a certain distance, which is set as the total stroke of the lead screw 31.

[0035] In some embodiments, the distance measuring unit 40 is a photoelectric sensor, such as an infrared sensor. The first measuring element 41 is a signal receiver, such as an infrared receiver; the second measuring element is a signal transmitter, such as an infrared transmitter. The signal receiver and signal transmitter are positioned opposite each other. The signal receiver can be fixed together with the first electrode 10, while the signal transmitter moves with the second electrode 20. The distance between the signal receiver and the signal transmitter can be obtained by detecting the signal strength received by the signal receiver.

[0036] Understandably, in practical applications, the distance between the signal receiver and the signal transmitter when the first electrode 10 and the second electrode 20 are in contact can be detected using the zero-point calibration method described above, and this distance can be set as the zero-point distance. When detecting the discharge distance between the first electrode 10 and the second electrode 20, the discharge distance can be obtained by subtracting this zero-point distance from the actual distance detected by the signal receiver.

[0037] In some embodiments, the discharge detection unit is connected to the first electrode 10 and the second electrode 20. The discharge detection unit is configured to detect the voltage between the first electrode 10 and the second electrode 20 during discharge. For example, in one example, the discharge detection unit may be a voltmeter.

[0038] Understandably, when a discharge occurs between the first electrode 10 and the second electrode 20, a current path is formed between them, resulting in a voltage drop between them. When the discharge detection unit detects a voltage drop, it can be determined that a discharge has occurred between the first electrode 10 and the second electrode 20.

[0039] In some embodiments, the discharge detection unit is spaced apart from both the first electrode 10 and the second electrode 20. The discharge detection unit is configured to detect electromagnetic waves generated when a discharge occurs between the first electrode 10 and the second electrode 20.

[0040] Understandably, when a discharge occurs between the first electrode 10 and the second electrode 20, electromagnetic waves will propagate outward between them. Therefore, by detecting the electromagnetic waves during the discharge through the discharge detection unit, it can be determined that a discharge has occurred between the first electrode 10 and the second electrode 20.

[0041] In some embodiments, the discharge detection device 100 further includes a power supply. The power supply voltage can be set according to actual needs. For example, the power supply voltage can be set to the operating voltage of the circuit board being simulated for discharge. The power supply is connected to the first electrode 10 and the second electrode 20. The power supply is configured to supply power to the first electrode 10 and the second electrode 20, enabling a discharge to occur when a certain distance is reached between the first electrode 10 and the second electrode 20.

[0042] In some embodiments, the discharge detection unit is connected between the first electrode 10 and a power source or between the second electrode 20 and a power source. The discharge detection unit is configured to detect the current generated when a discharge occurs between the first electrode 10 and the second electrode 20. For example, in one example, the discharge detection unit can be a highly sensitive ammeter.

[0043] Understandably, when discharge occurs between the first electrode 10 and the second electrode 20, a current path is formed between them, thus generating a discharge current. The discharge detection unit is connected to this current path and can detect the discharge current. Therefore, if the discharge detection unit detects the discharge current, it can be determined that a discharge has occurred between the first electrode 10 and the second electrode 20.

[0044] The discharge detection device 100 of this application embodiment includes a distance measurement unit 40 and a discharge detection unit. Based on the electrical parameters detected by the discharge detection unit, it can determine whether a discharge occurs between the first electrode 10 and the second electrode 20. When a discharge occurs, the distance between the first electrode 10 and the second electrode 20 can be measured by the distance measurement unit 40, so the distance between the two electrodes when a discharge occurs can be presented intuitively.

[0045] In some embodiments, continue to refer to Figure 1 and Figure 2 The discharge detection device 100 also includes a first base 51 and a second base 52. The first electrode 10 is disposed on the first base 51, and the second electrode 20 is disposed on the second base 52.

[0046] The bottom of the second base 52 is provided with a guide rail 53. In practical applications, there can be one or more guide rails 53, for example... Figure 1 and Figure 2 As shown, there is one guide rail 53. The guide rail 53 is arranged along the line connecting the first base 51 and the second base 52. The second base 52 is connected to the drive mechanism 30, for example, to the lead screw 31. The drive mechanism 30 is configured to drive the second base 52 to move relative to the first base 51 along the guide rail 53. Therefore, during the movement of the second base 52 driven by the drive mechanism 30, the second electrode 20 can move relative to the first electrode 10.

[0047] Understandably, in practical applications, the second measuring element 42 of the distance measuring unit 40 can also be disposed on the second base 52. During the process of the drive mechanism 30 driving the second base 52 to move, the second measuring element 42 also moves along with it.

[0048] In some embodiments, the discharge detection device 100 further includes at least one guide post 60. The guide post 60 is parallel to the guide rail 53. One end of the guide post 60 is connected to, for example, fixed to, the first base 51. The other end of the guide post 60 is slidably connected to a second base 52. For example, the second base 52 may have a through hole, through which the other end of the guide post 60 passes, allowing the second base 52 to slide relative to the guide post 60. During the movement of the second base 52 driven by the drive mechanism 30, the second base 52 slides along the guide post 60.

[0049] Understandably, by setting the guide post 60 so that the second base 52 can slide along the guide post 60 when moving, the stability of the movement of the second base 52 can be improved.

[0050] This application also provides a discharge detection system. The discharge detection system includes the aforementioned discharge detection device 100 and an oscilloscope. The oscilloscope is connected to the discharge detection unit of the discharge detection device 100. The oscilloscope is configured to display the electrical parameters detected by the discharge detection unit. For example, the oscilloscope can be used to display the voltage, current, or electromagnetic waves detected by the discharge detection unit.

[0051] Therefore, when a discharge occurs between the first electrode 10 and the second electrode 20, the oscilloscope can display electrical parameters such as voltage, current or electromagnetic waves, making it easy for users to observe and improving convenience.

[0052] In the description of this application, it should be understood that terms such as “first” and “second” are used only to distinguish similar objects and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.

[0053] It should be noted that in the embodiments of this application, "connection" can be understood as electrical connection. The connection between two electrical components can be a direct or indirect connection between the two electrical components. For example, the connection between A and B can be a direct connection between A and B, or an indirect connection between A and B through one or more other electrical components.

[0054] The discharge detection device and discharge detection system provided in the embodiments of this application have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the embodiments above are only for the purpose of helping to understand this application. Furthermore, those skilled in the art will recognize that, based on the ideas of this application, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this application.

Claims

1. A discharge detection device, characterized in that, include: A first electrode and a second electrode, wherein the second electrode is disposed opposite to the first electrode; A driving mechanism, connected to the second electrode, is configured to drive the second electrode to move relative to the first electrode; A distance measuring unit is configured to measure the distance between the second electrode and the first electrode; The discharge detection unit is configured to detect electrical parameters when a discharge occurs between the first electrode and the second electrode.

2. The discharge detection device according to claim 1, characterized in that, The distance measurement unit includes: The first measuring element is connected to the first electrode; A second measuring element is connected to the second electrode, and the second measuring element cooperates with the first measuring element to measure the distance between the second electrode and the first electrode.

3. The discharge detection device according to claim 2, characterized in that, The distance measuring unit is a grating ruler, the first measuring element is the scale of the grating ruler, and the second measuring element is the reading head of the grating ruler.

4. The discharge detection device according to claim 2, characterized in that, The distance measuring unit is a photoelectric sensor, the first measuring element is a signal receiver, and the second measuring element is a signal transmitter.

5. The discharge detection device according to any one of claims 1 to 4, characterized in that, The discharge detection unit is connected to the first electrode and the second electrode and is configured to detect the voltage between the first electrode and the second electrode during discharge.

6. The discharge detection device according to any one of claims 1 to 4, characterized in that, The discharge detection unit is spaced apart from both the first electrode and the second electrode, and is configured to detect electromagnetic waves generated when a discharge occurs between the first electrode and the second electrode.

7. The discharge detection device according to any one of claims 1 to 4, characterized in that, It also includes a power supply, connected to the first electrode and the second electrode, and configured to supply power to the first electrode and the second electrode.

8. The discharge detection device according to claim 7, characterized in that, The discharge detection unit is connected between the first electrode and the power supply or between the second electrode and the power supply, and is configured to detect the current when a discharge occurs between the first electrode and the second electrode.

9. The discharge detection device according to any one of claims 1 to 4, characterized in that, The driving mechanism includes a lead screw and a motor. The lead screw is connected to the second electrode and the motor. The motor is configured to drive the lead screw to rotate, so that the lead screw drives the second electrode to move relative to the first electrode.

10. The discharge detection device according to any one of claims 1 to 4, characterized in that, Also includes: A first base, wherein the first electrode is disposed on the first base; The second base, wherein the second electrode is disposed on the second base; The second base has a guide rail at its bottom, which is arranged along the line connecting the first base and the second base. The second base is connected to the driving mechanism, which is configured to drive the second base to move relative to the first base along the guide rail.

11. The discharge detection device according to claim 10, characterized in that, It also includes at least one guide post, which is parallel to the guide rail. One end of the guide post is connected to the first base, and the other end of the guide post is slidably connected to the second base. The second base slides along the guide post when it moves.

12. A discharge detection system, characterized in that, include: The discharge detection device as described in any one of claims 1 to 11; An oscilloscope, connected to the discharge detection unit of the discharge detection device, is configured to display the electrical parameters.